Abstract: A gearwheel includes a gearwheel body with teeth arranged around its rotational axis. Two adjacent teeth are connected to one another at their tooth roots via a tooth base. The gearwheel includes a supporting structure which has a supporting region at least one or both axial ends of the respective tooth base, which supporting region extends away from the tooth base between the respective adjacent teeth. The supporting regions are connected directly to the adjacent teeth and the tooth base in each case by way of a transition region. The respective transition region surrounds the supporting region in a manner which extends at least partially and contiguously and has a transition geometry in cross section as viewed in the direction of its extent. A geometric variable of the said transition geometry changes steadily, depending on the supporting region, along an axial and/or radial direction with regard to the rotational axis.

Abstract: A method for manufacturing a rotor shaft for an electrical aggregate, including providing a pin having a shaft plug-in, in particular a cylindrical shaft plug-in; producing a hollow rotor shaft body being open at least at a first end for receiving the pin and in form of a rotary body, where an oversize exists between at least one outer surface of the shaft plug-in and at least one inner surface of the rotor shaft body; and inserting the shaft plug-in into the rotor shaft body for fastening the pin to the rotor shaft body for finishing the rotor shaft, such that the process and operation of manufacturing a rotor shaft is simplified while at the same time reducing costs and material waste, and to produce a rotor shaft that can withstand high loads and transmit high torques.

Abstract: The invention relates to a spur gear differential (1), in particular for motor vehicles, comprising a planet carrier (2) for circulating about a differential axis (X), a first output spur gear (3), which is arranged coaxially to the differential axis (X), a second output spur gear (4), which is likewise arranged coaxially to the differential axis (X), and at least one pair (5) of planet gears (6, 7) that mesh with one another, said pair being rotatably arranged in the planet carrier (2), each planet gear (6, 7) meshing with one output spur gear (3, 4). At least one of the output spur gears (3, 4) and/or of the planet gears (6, 7) is conically toothed in such a way that, when the planet gears (6, 7) rotate relative to one another, the at least one of the output spur gears (3, 4) and/or of the planet gears (6, 7) is moved into a position in which a blocking effect is brought about. The invention further relates to a corresponding method for producing a spur gear differential (1) of this type.

Abstract: The present invention relates to a method for producing an internally pressurized component (1), having the steps of: providing a main body (2) with a longitudinal cavity (3) and with an attachment flange (6) for attachment of the internally pressurized component (1), providing a (80), introducing a through-bore (7) that extends longitudinally through the attachment flange (6) and has two opposite openings (70, 71) with respect to the longitudinal axis (L7), inserting the pin (80) into the through-bore (7) such that the pin (80) is arranged flush with the attachment flange (6) on the side of one of the openings (70) and extends from this opening (70) through the through-bore (7) and through the other opening (71) in order to project from the attachment flange (6), materially bonding the pin (80) to the attachment flange (6), and introducing a longitudinal bore (81) into the pin (80) to form an attachment sleeve (8). The invention also relates to a corresponding internally pressurized component (1).

Abstract: The present invention relates to a forge rolling device (1) for the bending forge rolling of a component (2), in particular of a component blank, having a first forging roll (10) with a first axis of rotation (R), and a second forging roll with a second axis of rotation, wherein each of the forging rolls (10) has, on its surface (11), a forge rolling contour (12) that runs at least partially around its axis of rotation (R), said forge rolling contours (12) corresponding to one another, in order to form a component (2) passed between the forging rolls (10) in a passage direction (D). This forming can be bending with or without cross-sectional change. In this case, the forge rolling contours (12) are configured so as to bend the component (2), passed between the forging rolls (10), in at least one direction transversely to the passage direction (D) of the component (2), at least by means of one subregion (13) of the forge rolling contours (12).

Abstract: A method for producing a gearwheel having an axis of rotation and a tooth system. The teeth have an axial undercut on the tooth flank sides thereof. A blank is provided having a tooth system, wherein the teeth of the tooth system are provided so as to be tilted relative to the axis of rotation such that a forming tool can advance substantially fully into the tooth flank sides of the teeth through an axial linear motion along the axis of rotation. A preliminary form of the at least one axial undercut can be provided on the tooth flank sides. A first axial forming operation is performed in the form of a first axial forging blow via which a preliminary form of the at least one axial undercut is introduced on the tooth flank sides or an already existing preliminary form of an axial undercut is sized for accuracy.

Abstract: A balance shaft for balancing forces of inertia and/or moments of inertia of a reciprocating-piston internal combustion engine, including: at least one elongate main body; at least one bearing seat, disposed on the elongate main body for the mounting of a radial bearing. In the center point of the bearing seat there is provided the rotational axis of the balance shaft. The elongate main body may be formed of an integral tubular element, and the center of mass of the elongate main body may lie outside the rotational axis of the balance shaft.

Abstract: The present invention relates to a multi-piece, in particular at least two-piece, piston (1) for an internal combustion engine having a longitudinal axis (L), comprising a piston outer part (10) having a closed piston head (11), which in the fitted state defines a combustion chamber, and a piston body (13) extending axially away from the piston head (11), and a piston inner part (20), which in the fitted state is connected to a connecting rod. An outer surface (2) radially defining the piston (1) is formed exclusively by at least one portion of the piston body (13) of the piston outer part (10). The piston inner part (20), viewed in an axial direction, is arranged radially entirely inside the piston body (13) or its circumferential surface.

Abstract: A method for producing a shaft, in particular a balance shaft, crankshaft and the like, having at least one substantially annular bearing seat and at least one unbalance portion. The method includes the steps: provision of a shaft blank; formation of the at least one unbalance portion and of at least two opposite bearing seat side members by a forming process; and deformation of the at least two opposite bearing seat side members by a shell tool such that the bearing seat side members are bent together, whereby the at least one substantially annular bearing seat is formed.

Abstract: An internally pressurized component is provided that includes a main body having at least one cavity; at least one branch having a bore which runs through the branch into the cavity of the main body; at least one separate insert element which is arranged in frictionally locking fashion at least partially in the bore of the branch. The component, at least in that region of the bore at which the separate insert element is arranged, is formed, by way of an autofrettage treatment, as a compacted wall region, and the separate insert element is arranged with an oversize in the bore.

Abstract: A balance shaft for balancing forces of inertia and/or moments of inertia of a reciprocating-piston internal combustion engine, including: at least one elongate main body; at least one bearing seat, disposed on the elongate main body for the mounting of a radial bearing. In the center point of the bearing seat there is provided the rotational axis of the balance shaft. The elongate main body may be formed of an integral tubular element, and the center of mass of the elongate main body may lie outside the rotational axis of the balance shaft.

Abstract: A balance shaft for balancing forces of inertia and/or moments of inertia of a reciprocating-piston internal combustion engine, including: at least one elongate main body; at least one bearing seat disposed on the elongate main body, for the mounting of a radial bearing, wherein in the center point of the bearing seat is provided the rotational axis of the balance shaft. On the elongate main body is provided at least one unbalance portion the center of mass of which lies outside the rotational axis of the balance shaft. On the at least one unbalance portion substantially no material is provided in the region of the rotational axis of the balance shaft. A method for producing such a balance shaft is also provided.

Abstract: An integral workpiece which has a duct located within a region which extends, for example in an annular manner, and formed about an axis of the workpiece. The workpiece has a form-fitting connection by which, when viewed in a cross section extending through the axis, the duct is closed. The form-fitting connection enables, in comparison with known manufacturing methods, particularly simple manufacturing of the workpiece. In particular, no welding or screwing is required for closing the duct.

Abstract: A method for producing a gearwheel having an axis of rotation and a tooth system. The teeth have an axial undercut on the tooth flank sides thereof. A blank is provided having a tooth system, wherein the teeth of the tooth system are provided so as to be tilted relative to the axis of rotation such that a forming tool can advance substantially fully into the tooth flank sides of the teeth through an axial linear motion along the axis of rotation. A preliminary form of the at least one axial undercut can be provided on the tooth flank sides. A first axial forming operation is performed in the form of a first axial forging blow via which a preliminary form of the at least one axial undercut is introduced on the tooth flank sides or an already existing preliminary form of an axial undercut is sized for accuracy.

Abstract: An internally pressurized component is provided that includes a main body having at least one cavity; at least one branch having a bore which runs through the branch into the cavity of the main body; at least one separate insert element which is arranged in frictionally locking fashion at least partially in the bore of the branch. The component, at least in that region of the bore at which the separate insert element is arranged, is formed, by way of an autofrettage treatment, as a compacted wall region, and the separate insert element is arranged with an oversize in the bore.

Abstract: A method for producing a shaft, in particular a balance shaft, crankshaft and the like, having at least one substantially annular bearing seat and at least one unbalance portion. The method includes the steps: provision of a shaft blank; formation of the at least one unbalance portion and of at least two opposite bearing seat side members by a forming process; and deformation of the at least two opposite bearing seat side members by a shell tool such that the bearing seat side members are bent together, whereby the at least one substantially annular bearing seat is formed.

Abstract: A method for producing a workpiece from an elongated blank or intermediate product. The workpiece geometry is formed in a first method step, for example by forging the blank or intermediate product, a centering region for subsequent machining of the workpiece between centers being introduced in two oppositely situated sides of the workpiece with reference to the longitudinal axis thereof, and at least one of the centering regions having a desired deformation face. The workpiece is calibrated in a second method step, the desired deformation face being adapted in such a manner that the distance between the contact faces of the centering regions for the machining between centers being adjusted to a predetermined desired measurement. The invention also includes a corresponding workpiece with centering regions, at least one of which has at least one desired deformation face.

Abstract: A coupling arrangement having a rotational axis, about which the coupling arrangement can rotate, having: a first coupling element with an axially-extending flat-side spur toothing system having radially extending first teeth, a second coupling element with an axially-extending flat-side corresponding toothing system which engages axially into the spur toothing system and has radially-extending second teeth, and at least one means for bracing the first coupling element axially with the second coupling element, which coupling elements are fixedly connected fixedly to one another to rotate together about the rotational axis via the toothing systems to transmit torque. The teeth of at least one of the toothing systems have tooth tip lines that are curved convexly in the axial direction away from a tooth root.

Abstract: The invention relates to a rotor that exhibits a rotor shaft, by which a rotor axis is defined, and also a core stack that is arranged around the rotor shaft along a longitudinal portion of the rotor axis. Along the longitudinal portion the rotor shaft exhibits a first surface region, the shape of which describes a circular cylinder, and also a second surface region which is constituted by structural elements that with respect to the rotor axis rise radially outwardly above the first surface region. For the purpose of producing the rotor, the core stack can be pushed over the rotor shaft and in the process can be pushed against the structural elements) in such a manner that it is deformed and by this means a positive connection between the rotor shaft and the core stack is generated. In this way, in particularly simple manner in terms of production engineering a reliable and torsion-proof connection between the core stack and the rotor shaft can be formed.

Abstract: An integral workpiece which has a duct located within a region which extends, for example in an annular manner, and formed about an axis of the workpiece. The workpiece has a form-fitting connection by which, when viewed in a cross section extending through the axis, the duct is closed. The form-fitting connection enables, in comparison with known manufacturing methods, particularly simple manufacturing of the workpiece. In particular, no welding or screwing is required for closing the duct.