Abstract: One preferred method for use in making a device structure with use of the resist channel shrinking solution includes the steps of forming a first pedestal portion within a channel of a patterned resist; applying a resist channel shrinking solution comprising a resist channel shrinking film and corrosion inhibitors within the channel of the patterned resist; baking the resist channel shrinking solution over the patterned resist to thereby reduce a width of the channel of the patterned resist; removing the resist channel shrinking solution; and forming a second pedestal portion within the reduced-width channel of the patterned resist. Advantageously, the oxide layer and the corrosion inhibitors of the resist channel shrinking solution reduce corrosion in the pedestal during the act of baking the resist channel shrinking solution.

Abstract: Embodiments of the present invention help to increase the capacity and the reliability of a disk drive device to improve the manufacturing yield thereof. An embodiment of the present invention sets a data track pitch for each head slider (recording surface) in accordance with head characteristics. This method for specifying the data track pitch is based on the distance between erase band ends (EBEs) of the both adjacent data tracks. The erase band of a data track is a band defined as the area where the already written data are erased in writing the data track. The distance between the erase band ends of the both adjacent data tracks corresponds to the width SW of the area which is not erased by the adjacent data tracks. Specifying the data track pitch based on this leads to increase in the data capacity of each recording surface and secure prevention of occurrence of a squeeze error.

Abstract: Embodiments of the present invention help to provide a single element type differential magnetoresistive magnetic head capable of achieving high resolution and high manufacturing stability. According to one embodiment, a magnetoresistive layered film is formed by stacking an underlayer film, an antiferromagnetic film, a ferromagnetic pinned layer, a non-magnetic intermediate layer, a soft magnetic free layer, a long distance antiparallel coupling layered film, and a differential soft magnetic free layer. The long distance antiparallel coupling layered film exchange-couples the soft magnetic free layer and the differential soft magnetic free layer in an antiparallel state with a distance of about 3 nanometers through 20 nanometers. By manufacturing the single element type differential magnetoresistive magnetic head using the magnetoresistive layered film, it becomes possible to achieve the high resolution and the high manufacturing stability without spoiling the GMR effect.

Abstract: A read sensor of the current-perpendicular-to-the-planes (CPP) type includes a sensor stack structure formed in a central region between first and second shield layers which serve as leads for the read sensor; insulator layers formed in side regions adjacent the central region; seed layer structures formed over the insulator layers in the side regions; and hard bias layers formed over the seed layer structures in the side regions. The hard bias layers are made of a nitrogenated cobalt-based alloy, such as nitrogenated cobalt-platinum (CoPt). Suitable if not exemplary coercivity and squareness properties are exhibited using the nitrogenated cobalt-based alloy. The hard bias layers may be formed by performing an ion beam deposition of cobalt-based materials using a sputtering gas (e.g. xenon) and nitrogen as a reactive gas.

Abstract: Embodiments of the invention prevent offtrack write that will be caused due to a head vibration in a storage device. In one embodiment, a hard disk drive (HDD) judges approval/disapproval of write of user data to a magnetic disk by using a read signal for user data in addition to servo data in write processing. Thus, a head vibration which cannot be precisely detected based on servo data is detected to prevent off-track write. More specifically, the HDD acquires a read back signal amplitude of a read element with respect to a user data sector within adjacent servo data during a write access phase, and detects a vibration from a maximum value MAX and a minimum value MIN of the read back signal amplitude to judge data write approval/disapproval.

Abstract: Embodiments of the invention provide a perpendicular magnetic recording medium that not only attains the magnetic isolation of crystal grains in a magnetic recording layer from one another in a region of the medium in which the thickness of an intermediate layer is equal to or smaller than about 20 nm but also exhibits excellent crystallographic texture and that exhibits small medium noise, excellent thermal stability, and high write-ability. In one embodiment, a perpendicular magnetic recording medium has at least a soft-magnetic underlayer, a first intermediate layer, a second intermediate layer, a third intermediate layer, and a magnetic recording layer successively formed on a substrate.

Abstract: A nanoimprinting configuration includes a UV light diffuser that randomizes a collimated UV light beam so as to diffuse the shadowing effect from any defect object that resides in the UV optical path. In addition, a combination center circular pad and outer ring-shaped pad form a donut-shaped “non-contact” area between the two pad pieces. The size and shape of the two pad combination are designed to avoid direct gel pad contact above the patterned imprint zone on the disk substrate. The purpose of the gel pad, non-contact configuration is to eliminate any possible surface deformation incurred along the loading column and thereby avoid the elastic propagation of any deformations to the stamper resist surface.

Abstract: Formation of wear powder caused by wear of a ramp which is attributable to mutual contact of a lift tab and the ramp is to be reduced in loading and unloading operations. In one embodiment, a spindle motor is turned on by application of power, then the temperature of a ramp is measured and it is determined whether the temperature of the ramp has reached a preset temperature (about 25° C.) or not. If the answer is negative, a heater is energized to heat the ramp for raising the temperature of the ramp. When it is detected that the temperature of the ramp has reached the preset temperature, the heating of the ramp is stopped and the execution of loading and unloading operations is permitted, then an ordinary processing is started.

Abstract: A reference plane is added to the freestanding conductors of a wireless suspension to maintain a continuous reference plane therein. Post processing steps to the flexure are used after the underlying steel has been etched and prior to any forming or welding steps. Two screens are used to add an insulator layer and a conductor layer, such as copper, in the areas of the freestanding conductors. The insulator screen is sized to allow an insulator to overlap the original polyimide. The copper screen for the reference has a slightly longer screen pattern than the insulator screen. The conductor screen is sized such that the reference will overlap the insulator and make contact with the underlying steel at both ends of the freestanding conductors.

Abstract: Embodiments of the invention relate to writing servo patterns having aligned phases onto a recording disk in a process to write the servo patterns onto the disk. In one embodiment, time aligned patterns are written onto a magnetic disk on the basis of time intervals between base patterns with timings aligned to each other throughout tracks on the disk. The time aligned patterns are written onto typically servo tracks at time intervals Ts with aligned timings. Then, on the basis of these time aligned patterns, product servo patterns are written onto the disk. A time aligned pattern is written onto the disk after the lapse of a predetermined write time period since detection of a base pattern corresponding to the time aligned pattern. The write time period is determined on the basis of time intervals between base patterns on adjacent tracks.

Abstract: A method for reducing plated pole height loss in the formation of a write pole for a magnetic write head is disclosed. The method includes forming a conductive layer on a thin film substrate, forming a photoresist layer on the conductive layer and forming a trench in the photoresist layer. A thick seed layer is then placed on the trench and on the photoresist layer surface using a collimator. Moreover, the process includes plating while applying a voltage to the thin film substrate where the electrically isolated seed layer is removed and the trench is filled with plating material, removing the photoresist layer, and removing the exposed portions of the conductive layer on the thin film substrate.

Abstract: Embodiments of the present invention recite a method for removing particles from a magnetic head support assembly of a hard disk drive. In one embodiment, a load/unload operation of the magnetic head support assembly is initiated. Particles are dislodged from the magnetic head support assembly by moving it across a physical feature of the load/unload ramp of the hard disk drive. This causes an acceleration of the magnetic head support assembly in a direction substantially perpendicular to its normal plane of movement which dislodges the particles. The particles are then conveyed away from the magnetic head support assembly in an airstream generated by the rotation of the disk pack of the hard disk drive.

Abstract: An apparatus, system, and method are disclosed for utilizing a “shadow mask” approach to fabricate servo patterns on high density patterned media. The apparatus may include a deposition mask having a plurality of apertures generated by a conventional lithographic process. Material may be deposited onto a substrate through the deposition mask apertures from at least one deposition source oriented at unique deposition angles. In this manner, each aperture may correspond to multiple deposition locations. Apertures may be precisely dimensioned and positioned to create servo pattern features from the resulting deposition locations. The deposition mask may also include a plurality of bit pattern apertures adapted to direct a material to a plurality of deposition locations on the substrate, the deposition locations forming a bit pattern concurrent with formation of a servo pattern.

Abstract: A system and method for controlling the position of a digital data storage device slider through the use of an electro-thermal micromechanical actuator is disclosed. A movable member is etched into a face of a slider opposite the air-bearing surface of the slider. The movable member is substantially freestanding in relation to the slider, having only a single end connected to the slider. An electrically actuated heater element with two parallel current paths is disposed on the movable member. One of the current paths is substantially narrower than the other current path. When a current is passed through the heater element, the narrower current path heats up more quickly than the wider current path. By varying the current passed through the heater element in a selected manner, a distortion of the movable member is harnessed and used to create a relative motion in the slider body, allowing the slider to be quickly and exactly located over the centerline of a track of a storage device.

Abstract: In a partial-response maximum-likelihood (PRML) signal detection and processing technique, reduction of data detection error events caused due to medium noise is achieved. For a PRML detection data result obtained after PRML data demodulation, a code error event that depends on a signal distance, and which has a high frequency of occurrence, is noticed and its occurrence probability is estimated. A locally-existing medium noise quantity is estimated from preceding and subsequent code patterns of the PRML detection data result. Based on this, the occurrence probability of the error event is compensated to improve the detection precision. As a result, data modulation with reliability higher than conventional maximum likelihood detection can be realized with a simple circuit structure.

Abstract: A read sensor of a magnetic head includes a sensor stack structure formed in a central region; hard bias layers formed in side regions adjacent the central region; and lead layers formed over the hard bias layers in the side regions. The hard bias layers are made of a nitrogenated cobalt-based alloy, such as nitrogentated cobalt-platinum-chromium (CoPtCr). Suitable if not exemplary coercivity and squareness properties are exhibited using the nitrogenated cobalt-based alloy. The hard bias layers are formed by performing an ion beam deposition of cobalt-based materials using a sputtering gas (e.g. xenon) and nitrogen as a reactive gas.

Abstract: A method for estimating the average intergranular exchange field using measurements of major and minor hysteresis loops. The method also facilitates deshearing hysteresis loops for analysis purposes in perpendicular media. This estimation technique is especially important for modern perpendicular media because exchange plays a critical role and process control can be difficult.

Abstract: A magnetic sensor is provided, having two bias layers separated by a decoupling layer to eliminate exchange coupling between the bias layers. The two bias layers may have differing coercivities, such that the biases provided by the bias layers to the free layer are independently adjustable. The grain structures of the two bias layers may be substantially decorrelated by the decoupling layer.

Abstract: Embodiments of the invention provide ways to manufacture an inexpensive high-density magnetic recording medium. A high-density magnetic recording medium is composed of a flat substrate, a nonmagnetic intermediary body having a periodic recessed-relieved structure, and a magnetic film formed on the intermediary body.

Abstract: Embodiments of the invention allow a heater to reduce the clearance between a head element section and the magnetic section while reducing the risk of collision between the head element section and the magnetic disk during load/unload. In one embodiment, an HDD judges whether a heater is ON or OFF after the load process is started. If the heater is found set to ON, the HDD sets the heater to OFF. With the heater kept OFF, the HDD starts the actuator pivoting. If the heater is found set to OFF, the HDD moves the actuator from the parking position to the magnetic disk with the heater kept OFF. Upon completion of the load process, the HDD goes to the subsequent process. Since the heater is OFF during load, the risk of collision between the head element section and the magnetic disk is reduced.