Patents Assigned to Hitachi Powdered Metal Co., Ltd.
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Publication number: 20120082585Abstract: A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.Type: ApplicationFiled: September 23, 2011Publication date: April 5, 2012Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Hiroki FUJITSUKA, Hideaki KAWATA
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Publication number: 20120067415Abstract: A glass composition according to the present invention comprises: phosphorus, vanadium and at least one transition metal selected from a group consisting of tungsten, iron, and manganese, the glass composition not containing substances included in the JIG level A and B lists, a softening point of the glass composition being 550° C. or lower.Type: ApplicationFiled: March 26, 2010Publication date: March 22, 2012Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Shinichi Tachizono, Kei Yoshimura, Yuji Hashiba, Takashi Naito, Takuya Aoyagi
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Publication number: 20120058340Abstract: The cross-sectional shape of a main part except for both end portions is generally divided into a lower arc surface extending along a base circle and an upper arc surface of which a top portion corresponds to the base circle. Side edge portions extending inward from the base circle are formed on both side surfaces of the upper arc surface. Curved edge portions which concavely curves upward from the side edge portions to end surfaces and continues to the end surfaces and chamfer portions extending from the end surfaces to the side surfaces which planes the edges and curves so that width thereof gradually narrows, are formed on both ends in a longitudinal direction.Type: ApplicationFiled: May 12, 2010Publication date: March 8, 2012Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Jiro Shima, Kazunori Maekawa
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Patent number: 8096709Abstract: A sliding bearing comprises a shaft hole for rotatably supporting a shaft that is inserted thereinto, an inner circumferential surface on which the shaft slides, and plural linearly oblique grooves. The grooves extend in a direction crossing a circumferential direction of the sliding bearing and are formed on the inner circumferential surface at intervals, and the grooves are provided with a lubricant. The oblique grooves have an oblique angle in a range of 10° to 60° with respect to a direction perpendicular to the circumferential direction and have a width B in a range of 0.5 to 5 mm in the circumferential direction. The adjacent grooves have a land with a surface as a sliding surface therebetween, and the sliding surface has a width A in a range of 1 to 7 mm in the circumferential direction. A ratio A/B of the width A of the sliding surface of the land to the width B of the groove is in a range of 0.5 to 5.0.Type: GrantFiled: March 27, 2007Date of Patent: January 17, 2012Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Kazuo Maruyama, Takeshi Yanase, Kunio Maki, Jun-ichi Kobayashi, Osamu Mawatari
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Patent number: 8062583Abstract: A method for producing a soft magnetic powdered core includes preparing a mixture of a soft magnetic powder and a resin powder, compacting the mixture into a predetermined shape so as to obtain a compact, and heating the compact. The resin powder has a median size of not more than 30 ?m, a maximum particle size of not more than 100 ?m, and a specific surface area of not less than 1.0 m2/cm3, and the additive amount thereof is 0.005 to 2 vol %.Type: GrantFiled: March 17, 2008Date of Patent: November 22, 2011Assignees: Hitachi Powdered Metals Co., Ltd., Denso CorporationInventors: Chio Ishihara, Kazuo Asaka, Kohei Muramatsu, Tsuyoshi Akao, Hirotake Hamamatsu
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Patent number: 8007713Abstract: Disclosed are a sintered composite machine part as a cylinder block for piston pumps or piston motors, and a manufacturing method thereof. The machine part has an air-tight main body of sintered porous iron alloy and having an iron oxide layer on the surface; and a sliding part of sintered porous copper alloy being bonded direct to the main body. The sliding part is to be slid in tight contact with a fluid supply/return device. The manufacturing is made by preparing a main body of sintered porous iron alloy and a green compact for sliding part from a raw material metal powder having a composition corresponding to the copper alloy; sintering the green compact for sliding part in contact with the main body to bond the sliding part to the main body by diffused junction; and subjecting the main body to steam treatment to provide an iron oxide layer.Type: GrantFiled: November 13, 2007Date of Patent: August 30, 2011Assignee: Hitachi Powdered Metals Co., Ltd.Inventor: Michiharu Mogami
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Publication number: 20110158842Abstract: In a process for manufacturing composite sintered machine components, the composite sintered machine component has an approximately cylindrical inner member and an approximately disk-shaped outer member, the inner member has pillars arranged in a circumferential direction at equal intervals and a center shaft hole surrounded by the pillars, and the outer member has holes corresponding to the pillars of the inner member and a center shaft hole corresponding to the center shaft hole of the inner member and connected to the holes. The process comprises compacting the inner member and the outer member individually using an iron-based alloy powder or an iron-based mixed powder so as to obtain compacts of the inner member and the outer member, tightly fitting the pillars of the inner member into the holes of the outer member, and sintering the inner member and the outer member while maintaining the above condition so as to bond them together.Type: ApplicationFiled: March 11, 2011Publication date: June 30, 2011Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Hiromasa IMAZATO, Koichiro YOKOYAMA
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Publication number: 20110146448Abstract: A sintered valve guide exhibits a metallic structure having a mixed structure and a hard phase in which hard particles are dispersed in an alloy matrix. The mixed structure consists of pearlite, an Fe—P—C ternary eutectic phase, a ferrite phase, a copper phase, and pores, and the mixed structure consists of, by mass %, 0.075 to 0.525% of P, 3.0 to 10.0% of Cu, 1.0 to 3.0% of C, and the balance of Fe and inevitable impurities. The hard phase is dispersed at 2 to 15 mass % in the mixed structure.Type: ApplicationFiled: December 14, 2010Publication date: June 23, 2011Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Hiroki FUJITSUKA, Hideaki KAWATA
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Patent number: 7947219Abstract: In a process for manufacturing composite sintered machine components, the composite sintered machine component has an approximately cylindrical inner member and an approximately disk-shaped outer member, the inner member has pillars arranged in a circumferential direction at equal intervals and a center shaft hole surrounded by the pillars, and the outer member has holes corresponding to the pillars of the inner member and a center shaft hole corresponding to the center shaft hole of the inner member and connected to the holes. The process comprises compacting the inner member and the outer member individually using an iron-based alloy powder or an iron-based mixed powder so as to obtain compacts of the inner member and the outer member, tightly fitting the pillars of the inner member into the holes of the outer member, and sintering the inner member and the outer member while maintaining the above condition so as to bond them together.Type: GrantFiled: November 1, 2007Date of Patent: May 24, 2011Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Hiromasa Imazato, Koichiro Yokoyama
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Patent number: 7905018Abstract: A sintered gear comprises: plural tooth portion having a tooth flank and a tooth bottom land; a high density area formed over entire surface of the tooth portion, the high density area having a density of 7.6 Mg/m3 or more and formed with a depth of 1 mm or more from the surface; a low density area formed in deeper area than the high density area, the low density area having a density of 7.3 Mg/m3 or less; and an intermediate area formed between the high density area and the low density area, the intermediate area having a density gradient in which the density is gradually decreased from the high density area to the low density area.Type: GrantFiled: March 26, 2007Date of Patent: March 15, 2011Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Junichi Ichikawa, Tomoyuki Kohida, Kensuke Nakata, Tomoaki Arakawa
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Patent number: 7892481Abstract: A manufacturing method for wear resistant sintered member is provided. The method includes: compacting a raw powder containing a matrix forming powder and a hard phase forming powder into a green compact, the matrix forming powder containing 90 mass % or more of a powder having the maximum particle diameter of 46 ?m, and the hard phase forming powder being 40 to 70 mass % with respect to the raw powder; and sintering the green compact.Type: GrantFiled: October 12, 2006Date of Patent: February 22, 2011Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Tatsuaki Yoshihiro, Hideaki Kawata, Hiroki Fujitsuka, Kunio Maki, Toru Tsuboi
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Patent number: 7870674Abstract: An end surface 1a of sintered bearing 1 is abutted on a die 10 so that the sintered bearing 1 is mounted thereon, and a tool 40 is abutted on the other end surface 1b of the sintered bearing 1. While the sintered bearing 1 is pressed by the tool 40, high frequency vibration in an axial direction is supplied from a horn 30 to the tool 40 by operating a vibrator 20 so as to give repeated impacts to both end surfaces 1a and 1b of the sintered bearing 1, and pores of the end surfaces 1a and 1b are thereby sealed. The die 10 and the tool 40 have surfaces abutting the sintered bearing 1, and the surfaces have roughness of 0.4 s or less and hardness of HRA 60 or more, and the tool presses the sintered bearing at a pressure of 70 to 700 kPa. The high frequency vibration supplied to the tool 40 has a power of 50 to 3000 W/cm2, and it has a frequency of 10 to 50 kHz.Type: GrantFiled: August 22, 2005Date of Patent: January 18, 2011Assignee: Hitachi Powdered Metals Co., Ltd.Inventor: Makoto Kondo
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Patent number: 7791244Abstract: A multiphase claw-pole type electric rotary machine has two or more phases-stator units. The stator units are arranged phase by phase in an axial direction of the electric rotary machine. Each phase stator unit comprises a pair of complementary-opposed claw pole core blocks and a ring-shaped stator coil sandwiched therebetween. The stator units have structures rotatably adjustable independent of each other in their phase positional relations while maintaining concentricity of them after assembly of the rotary machine before being secured.Type: GrantFiled: June 15, 2007Date of Patent: September 7, 2010Assignees: Hitachi Industrial Equipment Systems Co., Ltd., Hitachi Powdered Metals Co., Ltd, Nidec Servo CorporationInventors: Yuji Enomoto, Motoya Ito, Ryoso Masaki, Shoji Ohiwa, Chio Ishihara
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Patent number: 7714466Abstract: To realize reduction in vibration and noise while utilizing reluctance torque, a rotating electrical machine includes: a rotor having permanent magnets disposed in a cylindrical surface coaxial with a rotary shaft; and a stator having an annular stator core disposed coaxially with the rotary shaft, and a annular coil for magnetizing the stator core. The stator core has an annular part covering the annular coil, claws disposed at equal intervals in an inner radius surface of the annular part and extending axially, and magnetic gaps formed between neighboring claws. The number of claws is equal to the number of permanent magnets, and magnet flux in a direction orthogonal to a center axis of the magnetic pole of the permanent magnet at right angles in electric angle is larger than magnetic flux in the center axis direction generated between neighboring permanent magnets. Metal interpoles are provided between neighboring permanent magnets.Type: GrantFiled: July 24, 2007Date of Patent: May 11, 2010Assignees: Hitachi Industrial Equipment Systems Co., Ltd., Hitachi Powdered Metals Co., Ltd., Japan Servo Co., Ltd.Inventors: Masashi Kitamura, Fumio Tajima, Shigeru Kakugawa, Yuji Enomoto, Motoya Ito, Ryoso Masaki, Shoji Ohiwa, Chio Ishihara
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Patent number: 7714475Abstract: In a multiple phase claw pole type motor which includes: a plurality of claw poles including a claw portion extending in an axial direction and having a magnetic pole surface facing a rotor in a state of being separated from the rotor by a small gap, a radial yoke portion extending radially outwardly from this claw portion, and an outer peripheral yoke extending from this radial yoke portion in the same direction as the direction of extension of the claw portion; a stator core formed by alternately placing the claw poles in a circumferential direction so that a distal end of each claw portion faces the outer peripheral yoke of an adjacent one of the claw poles; and a stator constructed by sandwiching an annular coil with the adjacent claw poles of this stator core, a multiple phase claw pole type motor characterized in that the claw poles are formed by compacting a magnetic powder and are formed of a magnetic compact having a DC magnetizing property of its flux density becoming 1.Type: GrantFiled: March 16, 2006Date of Patent: May 11, 2010Assignees: Hitachi Industrial Equipment Systems Co., Ltd., Hitachi Powdered Metals Co., Ltd., Japan Servo Co., Ltd.Inventors: Yuji Enomoto, Motoya Ito, Kenji Miyata, Chio Ishihara, Ryoso Masaki, Yasuaki Motegi, Kouki Isozaki, Tadashi Sato
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Publication number: 20100080725Abstract: A production method for a sintered valve guide includes preparing a raw powder which is primarily made of an iron powder and which includes at least a copper alloy powder and a graphite powder. The production method further includes compacting the raw powder into a green compact having an approximately cylindrical shape and sintering the green compact at 950 to 1050° C. The iron powder includes particles, which do not pass through a sieve of 240 mesh, at not less than 40 mass %, and not less than 70 mass % of the powder particles have not more than 0.5 of degree of circularity.Type: ApplicationFiled: September 9, 2009Publication date: April 1, 2010Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Hiroki Fujitsuka, Katsunao Chikahata, Hideaki Kawata
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Patent number: 7666348Abstract: A production method includes: preparing a metal powder composed of one of Mo and W, and a binder composed of a thermoplastic resin and a wax; mixing the metal powder and 40 to 60 volume % of the binder with respect to the metal powder into a mixed powder; and heating and kneading the mixed powder into a raw material. The production method further includes: supplying a predetermined of the raw material in a hole of a die; and compacting the raw material into a cup-shaped green compact by pressing the raw material by a punch, the cup-shaped green compact having a cylindrical portion, a bottom formed at one end portion thereof, and an opening formed at another end portion thereof. The production method further includes: ejecting the cup-shaped green compact from the hole of the die; removing the binder from the ejected cup-shaped green compact by heating; and sintering the cup-shaped green compact by heating the green compact and diffusion-bonding particles of the green compact.Type: GrantFiled: May 8, 2006Date of Patent: February 23, 2010Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Zenzo Ishijima, Masahiro Okahara, Narutoshi Murasugi
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Patent number: 7651659Abstract: Disclosed is a manufacturing method of sinter forged aluminum-based parts with high strength. In the manufacturing method, prepared is a raw material powder comprising, by mass: 3.0 to 10% zinc; 0.5 to 5.0% magnesium; 0.5 to 5.0% copper; inevitable amount of impurities; and the balance aluminum. The raw material powder is formed into a compact by pressing the raw material powder, sintered in a non-oxidizing atmosphere in such a manner as to heat the compact at a sintering temperature of 590 to 610 degrees C. for 10 minutes or more, before cooling the sintered compact. It is then forged by pressing the sintered compact in a pressing direction to compress the sintered compact in the pressing direction and produce plastic flow of material in a direction crossing to the pressing direction.Type: GrantFiled: October 1, 2004Date of Patent: January 26, 2010Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Junichi Ichikawa, Kenzo Morita
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Publication number: 20100008812Abstract: A hard phase forming alloy powder, for forming a hard phase dispersed in a sintered alloy, consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities. A production method, for a wear resistant sintered alloy, includes preparing a matrix forming powder, the hard phase forming alloy powder, and a graphite powder. The production method further includes mixing 15 to 45% of the hard phase forming alloy powder and 0.5 to 1.5% of the graphite powder with the matrix forming powder into a raw powder. The production method further includes compacting the raw powder into a green compact having a predetermined shape and includes sintering the green compact. A wear resistant sintered alloy exhibits a metallic structure in which 15 to 45% of a hard phase is dispersed in a matrix. The hard phase consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities.Type: ApplicationFiled: June 30, 2009Publication date: January 14, 2010Applicant: HITACHI POWDERED METALS CO., LTD.Inventor: Hideaki Kawata
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Publication number: 20090297077Abstract: A fluid dynamic pressure bearing composed of a cylindrical sintered compact includes: a thrust region which is formed on an end surface of the bearing and receives at least a thrust load; a roughed portion having small peaks and valleys formed on the thrust region; and thrust recesses for generating thrust fluid dynamic pressure, which are formed on the thrust region.Type: ApplicationFiled: July 16, 2009Publication date: December 3, 2009Applicant: Hitachi Powdered Metals Co., Ltd.Inventors: Katsutoshi Nll, Hideo Shikata, Toshiyasu Katakura