Patents Assigned to Ichikawa Co., Ltd.
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Patent number: 8303775Abstract: A papermaking felt which can be easily engaged in a papermaking machine, wherein the work time for engaging the felt is short, the initial warming-up period until reaching the highest papermaking speed is short, and the felt life is long, which is achieved by integrating and attaching by dispersion in the batt layer of the felt a polymeric elastomer having high deformability when pressure is applied and good recoverability after pressure is applied, which polymeric elastomer is attached in an amount of 0.5 to 20 wt. % of the felt, and which polymeric elastomer has a property that when in the form of a film and when measured at a room temperature of 20° C. and a relative humidity of 65%, the 100% modulus value of the film is 1 to 100 kg/cm2, the residual strain after 100% elongation is 30% or less.Type: GrantFiled: June 25, 2010Date of Patent: November 6, 2012Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Takashi Ouchi, Hiroyuki Oda, Hirofumi Murakami, Yuya Takamori
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Patent number: 8282784Abstract: Provided is a paper-making machine belt (or a paper-making shoe-press belt), which is excellent in a wet-web water-squeezing property, which is stable in a paper quality (e.g., wet-web smoothness or marking property), and which has little damage (e.g., cracking or wear) of the outer circumference of the belt being used. The paper-making shoe-press belt carries a felt for accepting the squeezed water from the wet-web and has draining grooves extended in the felt-side surface. The paper-making shoe-press belt is characterized in that the draining grooves extended in the felt-side surface have at least two kinds of different groove shapes in the transverse direction (or the CMD direction) of the paper-making machine. The groove shape enables the grooves of two continuous and discontinuous kinds to share the functions thereby to satisfy the improvements in the drainage and in the paper quality and the wet-web surface smoothness at the same time.Type: GrantFiled: March 14, 2008Date of Patent: October 9, 2012Assignee: Ichikawa Co., Ltd.Inventors: Satoshi Takano, Hiroyuki Takamura
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Patent number: 8282782Abstract: A wet paper web transfer belt (1) has a wet paper web-side layer (31) including a resin and a hydrophilic fibrous body (30) and a machine-side layer (32). A basic fabric (33) disposed in the belt comprises a first woven fabric (34) disposed on a wet paper web (W) side and a second woven fabric (35) disposed on a press roll (10) side. The first woven fabric (34) and the second woven fabric (35) are stacked together. At least a portion of the hydrophilic fibrous body (30) is exposed on a surface (37) of the wet paper web-side layer (31). The basis weight of the first woven fabric (34) is greater than the basis weight of the second woven fabric (35). The structure is effective to improve a first function to cause the wet paper web (W) to stick thereon and to transfer the wet paper web (W), and a second function to allow the wet paper web (W) to be smoothly released from the belt for transferring the wet paper web (W) to a next process.Type: GrantFiled: January 31, 2008Date of Patent: October 9, 2012Assignee: Ichikawa Co., Ltd.Inventors: Takeshi Sawada, Kenji Inoue
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Patent number: 8262864Abstract: This aims to provide a paper making machine belt (a shoe press belt) having excellent wet squeezability but less damages (such as cracks or wear) of the outer periphery of a belt being used. The paper making shoe press belt includes drainage conduits extended in the felt-side surface thereof. The drainage conduits are discontinuous grooves, and are made semi-arcuate on at least one of the belt ends in a belt running direction (an MD direction).Type: GrantFiled: November 19, 2008Date of Patent: September 11, 2012Assignee: Ichikawa Co., Ltd.Inventor: Hiroyuki Takamura
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Patent number: 8262862Abstract: The papermaking felt 10 of the present invention comprises a base body 20, a wet paper web side batt fiber layer 31, and a backside batt fiber layer 32, in which the wet paper web side batt fiber layer 31 is contained in high molecular weight elastic material and the backside batt fiber layer 32 includes a melting fiber.Type: GrantFiled: November 7, 2008Date of Patent: September 11, 2012Assignee: Ichikawa Co., Ltd.Inventor: Takashi Ohuchi
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Patent number: 8257556Abstract: The present invention provides a papermaking felt which exhibits a good dewatering capability (water permeability) and resistance to flattening in a papermaking machine, and which is capable of improving surface smoothness of a wet paper web and has improved anti-dehairing property. A papermaking felt using a woven fabric in which at least one of an MD yarn and a CMD yarn arranged on a wet paper web side of a base body is a multifilament yarn which is a bundle of a plurality of filaments with fineness of 100 dtex or less and which is substantially without twisting or only loosely twisted and hence almost without twisting.Type: GrantFiled: August 12, 2008Date of Patent: September 4, 2012Assignee: Ichikawa Co., Ltd.Inventor: Yasuyuki Ogiwara
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Patent number: 8257555Abstract: A wet paper web transfer belt 10 comprises a wet paper web side layer 20 having hydrophilic fibers 41 and a machine side layer 23. The machine side layer 23 is a batt layer having a core-sheath conjugate fiber comprising a core member made of nylon with a high melting point and a sheath member made of nylon with a lower melting point than the core member, and said machine side layer has a fused layer of the sheath member on the surface thereof.Type: GrantFiled: November 7, 2008Date of Patent: September 4, 2012Assignee: Ichikawa Co., Ltd.Inventors: Kenji Inoue, Takeshi Sawada
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Patent number: 8252147Abstract: A press felt 10 comprises a base body 30 and a batt layer having a wet paper side layer 20. The wet paper web side layer 20 has a base body side batt layer 22, upright fiber bundles 50 are formed in the basebody side batt layer 22. After needle punching a core-in-sheath fiber 41, the upright fiber bundles are formed by melting the sheath member of the core-in-sheath fibers 41 into a pillar form melted by heat treatment. As a result, the base body side batt layer 22 is made dense and blocks water within the press side batt layer 23 from moving to the wet paper web side, thereby preventing rewetting; moreover, the invention successfully enhances resistance to abrasion and compression fatigue of the felt 10 by the upright fiber bundles 50 fusion-bonded into a pillar form.Type: GrantFiled: December 27, 2007Date of Patent: August 28, 2012Assignee: Ichikawa Co., Ltd.Inventor: Takashi Ohuchi
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Publication number: 20120145349Abstract: Press felts for papermaking include a batt fiber layer and a base fabric. The batt fiber layer is integrated into the base fabric. The base fabric includes a ground warp yarn, a ground weft yarn, and an additional warp yarn. The ground warp yarn and the ground weft yarn include monofilament yarns, and the additional warp yarn includes a material different from a material forming the ground warp yarn. The additional warp yarn is arranged so that, when the base fabric is viewed in cross-section in a warp yarn direction, the additional warp yarn ascends toward a wet paper web-side surface of the base fabric and descends toward a roll-side surface of the base fabric, relative to the at least one ground warp yarn.Type: ApplicationFiled: December 8, 2011Publication date: June 14, 2012Applicant: ICHIKAWA CO., LTD.Inventor: Yasuyuki OGIWARA
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Patent number: 8192583Abstract: A process belt for papermaking with a long operational life including an integrated structure of a reinforcing fibrous base material and a polyurethane layer is disclosed. The reinforcing fibrous base material is embedded in the polyurethane and the outer peripheral surface and the inner peripheral surface are made of the polyurethane. Nanoparticles including, as a main component, a silicon oxide component, the surface of which is treated with an organic silane coupling agent, are homogeneously dispersed in one part or all of the polyurethane.Type: GrantFiled: February 18, 2011Date of Patent: June 5, 2012Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura
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Patent number: 8147654Abstract: A wet paper web transfer belt (1) has a wet paper web-side layer (31), including a hydrophilic fibrous body (30), and a machine-side layer (32). A base fabric (33) disposed in the belt comprises a first woven fabric (34), disposed on a wet paper web (W) side, and a second woven fabric (35) disposed on a press roll (10) side, and the first woven fabric (34) and the second woven fabric (35) are stacked together. A portion of the hydrophilic fibrous body (30) is exposed on a surface (37) of the wet paper web-side layer (31). The first woven fabric (34) and the second woven fabric (35) include weft yarns (36) made of a material of low water absorptivity. When the hydrophilic fibrous body (30) is formed in the wet paper web-side layer (31) of the belt (1) by needle punching, an increase in the widthwise dimension of the belt due to the absorption of water by the hydrophilic fibrous body (30) is reduced.Type: GrantFiled: October 26, 2007Date of Patent: April 3, 2012Assignee: Ichikawa Co., Ltd.Inventors: Takeshi Sawada, Kenji Inoue
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Patent number: 8137507Abstract: A shoe press belt for paper-making machine that reduces belt damages attributed to the friction between belt and shoe. The shoe press belt for paper-making machine having a wet paper contact surface and a shoe contact surface, is characterized in that the shoe press belt for paper-making machine has a base member and at least a polymer elastic part constituting the shoe contact surface and that the shoe contact surface of the polymer elastic part has a surface roughness (Ra) of 1.0 to 3.5 ?m.Type: GrantFiled: June 24, 2008Date of Patent: March 20, 2012Assignee: Ichikawa Co., Ltd.Inventors: Atsushi Ishino, Nobuharu Suzuki, Shintaro Yamazaki, Takeshi Sawada, Tomoyuki Kawamata
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Publication number: 20120012270Abstract: A belt (shoe press belt) for papermaking machines having good wet paper web water squeezing capability, and wherein damage, cracks, and abrasion of the outer circumferential belt surface during use is small, and due to the reduced abrasion between the cutting chips, the cutter and the groove walls, the cutter life is long and the surface roughness is small. The cross-section in the cross-machine direction of the water draining grooves is provided in the machine direction in the felt-side surface of the shoe press belt and the groove corner parts formed by the groove sidewalls and the groove bottom part of the water draining grooves are chamfered in the shape of a trapezoid or a rectangle.Type: ApplicationFiled: April 9, 2010Publication date: January 19, 2012Applicant: Ichikawa Co., Ltd.Inventors: Hideo Inoue, Tomoyuki Kawamata
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Patent number: 8092654Abstract: A process belt for papermaking with a long operational life comprises an integrated structure of a reinforcing fibrous base material 6 and a polyurethane layer, the reinforcing fibrous base material being embedded in the polyurethane, wherein an inorganic filler selected from calcined kaolin clay, fused silica and zeolite is homogeneously dispersed in the polyurethane.Type: GrantFiled: November 26, 2010Date of Patent: January 10, 2012Assignee: Ichikawa Co., Ltd.Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura
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Patent number: 8083899Abstract: A belt (4) for a shoe press is disposed for rotational movement between a press roll (2) and a shoe (3). The belt (4) includes a shoe-side layer (21), a base layer (22) disposed on an outer circumferential surface of the shoe-side layer (21), and a wet paper web-side layer (25) disposed on an outer circumferential surface of the base layer (22). The base layer (22) has a pair of reinforcing bases (11). The reinforcing layers (11) are disposed circumferentially in a warpwise direction in given regions (E1) corresponding respectively to shoe edges (10) on the opposite sides in a widthwise direction of the shoe (3). The rigidity of belt portions of shoe edge abutment regions (E1) on opposite sides in the widthwise direction of the shoe (3) is partially increased to increase bending stresses and crack resistance of the belt.Type: GrantFiled: June 4, 2007Date of Patent: December 27, 2011Assignee: Ichikawa Co., Ltd.Inventor: Tomoyuki Kawamata
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Publication number: 20110312239Abstract: A papermaking felt which, in a papermaking machine, has good water squeezing capability (water permeability) and durability with regard to flattening and which also has excellent wet paper web smoothing properties and resistance to fiber loss. The papermaking felt is made by stacking and intertwiningly integrating by needling a substrate, a first batt fiber layer disposed on the wet paper web side of the substrate, and a second batt fiber layer disposed on the machine side of the substrate; wherein the substrate is made from a plurality of reinforcing materials, the reinforcing materials include a spunyarn, and due to the intertwining with a batt fiber layer, the spunyarn is integrated to such a degree that the yarn shape disappears.Type: ApplicationFiled: February 25, 2010Publication date: December 22, 2011Applicant: ICHIKAWA CO., LTD.Inventors: Hirofumi Ishii, Yasuhiko Kobayashi
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Publication number: 20110303383Abstract: A shoe press belt includes a substrate, a wet paper web-side layer provided on the outer side of the substrate; and a shoe-side layer on the inner side; the wet paper web-side layer and the shoe-side layer are made from a high-polymer elastic material. The surface layer of the wet paper web-side layer includes concave water catching parts and land parts which are projecting parts occurring due to formation of the water catching parts. The occurrence of cracks in the surface part of the land part and the bottom part and corner parts of the water catching part of the shoe press belt is suppressed by setting the hardness of the surface part of the land part at a relatively higher value than the hardness of the bottom part of the water catching part. Thereby, occurrence of cracks in the surface part of the land parts and the bottom part of the water catching part in a shoe press belt having water catching parts and land parts in the surface layer of the wet paper web-side layer can be suppressed.Type: ApplicationFiled: February 25, 2010Publication date: December 15, 2011Applicant: ICHIKAWA CO., LTD.Inventor: Shintaro Yamazaki
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Publication number: 20110253328Abstract: The object of the invention is to provide a papermaking felt which can be easily engaged in a papermaking machine, wherein the work time for engaging the felt is short, the initial warming-up period until reaching the highest papermaking speed is short, and the felt life is long. This object is achieved by integrating and attaching by dispersion in the batt layer of the felt a polymeric elastomer having high deformability when pressure is applied and good recoverability after pressure is applied. When said polymeric elastomer is in the form of a film and when measured at a room temperature of 20° C. and a relative humidity of 65%, the 100% modulus value of the film is 1 to 100 kg/cm2, the residual strain after 100% elongation is 30% or less, and the attached amount of polymeric elastomers is 0.5 to 20 wt. % of the papermaking press felt weight. Examples of materials include polyurethane elastomers, polyethylene elastomers, styrene-butadiene rubber, silicone rubber, or the like.Type: ApplicationFiled: June 25, 2010Publication date: October 20, 2011Applicant: Ichikawa Co., Ltd.Inventors: Takao YAZAKI, Takashi OUCHI, Hiroyuki ODA, Hirofumi MURAKAMI, Yuya TAKAMORI
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Patent number: 8025771Abstract: Papermaking felts include a base material and a batt layer provided on one or both sides of the base material. The batt layer includes a water-absorbing resin, and the water-absorbing resin has a coefficient of water absorption of from 1.05 and 10.Type: GrantFiled: September 17, 2010Date of Patent: September 27, 2011Assignee: Ichikawa Co., Ltd.Inventors: Takashi Ouchi, Hiroyuki Oda, Hirofumi Murakami, Takao Yazaki, Yoshiaki Ito, Yuya Takamori
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Publication number: 20110203758Abstract: A process belt for papermaking with a long operational life comprises an integrated structure of a reinforcing fibrous base material 6 and a polyurethane layer. The reinforcing fibrous base material is embedded in the polyurethane and the outer peripheral surface 21 and the inner peripheral surface 22 are made of the polyurethane. Nanoparticles comprising, as main component, a silicon oxide component, the surface of which is treated with an organic silane coupling agent, are homogeneously dispersed in one part or all of the polyurethane.Type: ApplicationFiled: February 18, 2011Publication date: August 25, 2011Applicant: ICHIKAWA CO., LTD.Inventors: Takao Yazaki, Atsushi Ishino, Kenji Inoue, Ai Tamura