Patents Assigned to Ichikawa Co., Ltd.
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Publication number: 20090020252Abstract: A press felt comprises a base body, a wet paper web side batt layer, and a press side batt layer. The wet paper web side batt layer includes a web contact side batt layer and a base body side batt layer, the latter being composed of core-in-sheath fibers with a core of high molecular weight nylon with an absolute viscosity of 80 mPa·s or more and a sheath of nylon with a lower melting point than the core. The wet paper web contact side batt layer is made of nylon fibers which are not core-in-sheath fibers.Type: ApplicationFiled: December 28, 2006Publication date: January 22, 2009Applicant: Ichikawa Co., LtdInventors: Akira Onikubo, Shin Kawashima, Hiroyuki Oda
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Publication number: 20090014143Abstract: In order to provide a smoothing press apparatus suitable to be applied to a closed draw type paper machine for allowing the surface of the wet paper to be smoothed and papermaking to be performed in a high speed, [Means for Achieving the Object] the smoothing press apparatus 100 is mounted on a last stage of the press part 11 of the closed draw type paper machine, and includes a smoothing press 17 having a pair of press rolls 23 and 25, a smoothing belt 27 interposed between the smoothing press 17 together with the wet paper W to smooth the surface of the wet paper, and a wet paper conveyer felt 21 for conveying the wet paper W and passing over it to the smoothing belt 27.Type: ApplicationFiled: May 31, 2006Publication date: January 15, 2009Applicant: ICHIKAWA CO., LTD.Inventors: Yasuhiko Kobayashi, Hiroyuki Takamura, Akira Onikubo
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Patent number: 7442426Abstract: A papermaking press felt comprises a base body, a batt layer, and an anti-rewetting layer comprising a non-oriented film, all intertwiningly integrated by needle punching. The anti-rewetting layer has openings with a three-dimensional structure, with an aperture on the paper web side larger than the aperture on the roll side. This press felt exhibits an excellent anti-rewetting effect while maintaining its water removing capability.Type: GrantFiled: February 20, 2004Date of Patent: October 28, 2008Assignee: Ichikawa Co., Ltd.Inventors: Masufumi Shimodaira, Hiroyuki Oda, Yasuhiko Kobayashi, Akira Onikubo
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Patent number: 7381665Abstract: A press felt for papermaking comprises a base body, a fibrous assembly, and a three-dimensional knitted fabric layer comprising two pieces of fabric connected by connecting fibers. The three-dimensional knitted fabric layer is disposed within the press felt at a distance from both the wet paper web contact surface and the machine contact surface of the felt. At least some of the connecting fibers are diagonal fibers.Type: GrantFiled: January 10, 2005Date of Patent: June 3, 2008Assignee: Ichikawa Co., Ltd.Inventors: Akira Onikubo, Hiroyuki Oda, Yasuhiko Kobayashi
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Publication number: 20080073052Abstract: A paper transporting felt for a shoe press includes a base layer, a first batt layer which is formed on a wet paper side surface of the base layer, a second batt layer which is formed on a roll side surface or a shoe side surface of the base layer, and a wet paper contacting fibrous layer which includes split fibers and is formed on a wet paper side surface of the first batt layer so as to come into direct contact with the wet paper. The split fibers are split by being pressurized by the roll and the shoe.Type: ApplicationFiled: July 29, 2005Publication date: March 27, 2008Applicant: ICHIKAWA CO., LTD.Inventor: Yasuhiko Kobayashi
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Patent number: 7311806Abstract: Papermaking felt containing a hydrophilic urethane resin that can maintain functions such as water drainage, wet-paper smoothness, and wet-paper transportability by imparting a hydrophilic property to the papermaking felt thereby preventing the deposition and accumulation of adhesive contaminants without impairing the compression recoverability of the felt thus sustaining its antifouling capability.Type: GrantFiled: March 15, 2004Date of Patent: December 25, 2007Assignee: Ichikawa Co. Ltd.Inventors: Takashi Ouchi, Kazumasa Watanabe
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Patent number: 7192895Abstract: This invention relates to a papermaking felt which makes it possible to increase the proportion of the base body thereby preventing flattening without costing extra production man-hour, and to maintain the functions such as the water drainage, wet paper smoothening capability, and wet paper web transport capability throughout its entire use period. The papermaking felt is composed of a base body and a batt fiber layer, characterized in that one or more thicknesses of endless base bodies are disposed on the felt back-face side and one or more thicknesses of open-ended base bodies is annularly wound not less than one turn on the felt front-face side.Type: GrantFiled: April 29, 2004Date of Patent: March 20, 2007Assignee: Ichikawa Co., Ltd.Inventor: Yoshiaki Ito
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Patent number: 7185757Abstract: A shoe press belt comprises a shoe side layer, a base body on the external circumference of the shoe side layer, and a wet paper web side layer formed on the external surface of the base body. The shoe side layer is formed on mandrel having a polished surface, and the base body comprises a lattice material made by joining crossing points of warp and weft yarns, and a wound layer made by winding a thread in a helix. The lattice material, made by joining the crossing points of the warp and weft yarns as a component of the base body, has smaller undulations than those of a woven material.Type: GrantFiled: March 28, 2005Date of Patent: March 6, 2007Assignee: Ichikawa Co., Ltd.Inventors: Atsushi Ishino, Masanori Morokawa, Toshimi Abiko
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Patent number: 7175742Abstract: In a doctor blade, which suppresses abrasion of a mating member and excels in water removal capability and shape retention capacity over a long time, resin is impregnated into a fibrous laminate composed of base materials and batt layers integrated by needle punching, and an adjustment is made so that the void content is between 50% and 80%.Type: GrantFiled: September 17, 2002Date of Patent: February 13, 2007Assignee: Ichikawa Co., Ltd.Inventors: Tetsuo Takeuchi, Hirofumi Ishii
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Patent number: 7135094Abstract: An endless papermaking press felt comprises a base and a batt layer intertwiningly integrated with the base. The batt layer comprises a wet paper web side layer and a machine side layer formed on an outer surface and inner surface of a base respectively, The base is manufactured from belt-shaped partial base bodies, which are connected to one another in side-by-side relationship. The press felt can be manufactured easily and at reduced cost.Type: GrantFiled: June 30, 2003Date of Patent: November 14, 2006Assignee: Ichikawa Co., Ltd.Inventors: Kazumasa Watanabe, Hirokuni Ohno
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Patent number: 7135095Abstract: A press felt for use in a papermaking machine comprises a base body, a batt material and a hydrophilic nonwoven fabric, all intertwiningly integrated by needle punching. The batt material comprises a staple fiber, and is composed of a wet paper web side layer and a press side layer. The hydrophilic nonwoven fabric is provided in the wet paper web side layer. The hydrophilic character of the nonwoven fabric improves the movement of water to the nonwoven fabric, and the holding the water in the nonwoven fabric. As a result rewetting is prevented more effectively than in the case of prior press felts.Type: GrantFiled: October 24, 2003Date of Patent: November 14, 2006Assignees: Ichikawa Co., Ltd., Mitsubishi Heavy Industries, Ltd.Inventors: Hiroyuki Oda, Shin Kawashima, Kazumasa Watanabe, Minenari Imada, Hiroshi Iwata, Daisuke Goto, Hidemasa Iijima, Naoyuki Harada
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Patent number: 7128811Abstract: A belt for a papermaking machine has minute projections and recesses randomly formed in a shoe-contacting surface of the belt by a powdery material contained in a high molecular weight elastic section formed on a base body. The surface roughness RZ of the shoe-contacting surface is between 50 and 500 microns; the particle diameter of the powdery material is between 5 and 500 microns; and the content of the powdery material in the high molecular weight elastic section is between 5 and 50 percent by weight. A lubricant is held in the minute projections and recesses, and consequently more lubricant may be supplied between the belt and the shoe with which it cooperates. As a result, friction between the belt and the shoe is reduced, and less energy is required to drive the papermaking machine.Type: GrantFiled: August 19, 2003Date of Patent: October 31, 2006Assignee: Ichikawa Co., Ltd.Inventor: Kazumasa Watanabe
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Patent number: 7118650Abstract: In a wet paper web transfer belt, the wet paper web side layer is formed by a high molecular weight elastic section containing porous bodies which are exposed at, or protrude from the web-contacting surface. The porous bodies are anchored in the resin and wear at about the same rate way as the surrounding resin. Therefore, the distribution of the porous bodies does not vary significantly as a result of abrasion. This transfer belt can transport an attached wet paper web, and release the web smoothly to a next stage in the papermaking process, over a long period of use.Type: GrantFiled: January 26, 2004Date of Patent: October 10, 2006Assignee: Ichikawa Co., Ltd.Inventor: Kenji Inoue
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Patent number: 7105077Abstract: A press felt for papermaking comprises a base body, a fibrous assembly, and a three-dimensional knitted fabric within the interior of the felt. The base body and the knitted fabric may be in contact, or, for improved adhesion between the base body and the knitted fabric, a fibrous assembly may be disposed between the base body and the knitted fabric. Excellent compression recoverability and sustainability may be obtained.Type: GrantFiled: January 26, 2004Date of Patent: September 12, 2006Assignee: Ichikawa Co., Ltd.Inventors: Akira Onikubo, Hiroyuki Oda, Yasuhiko Kobayashi, Masufumi Shimodaira
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Patent number: 7059358Abstract: The object of the present invention is to provide an open-ended base fabric for a papermaking press felt wherein the shape of seam loops are retained to facilitate the mounting operation of the press felt.Type: GrantFiled: February 25, 2003Date of Patent: June 13, 2006Assignee: Ichikawa Co., LTDInventor: Yasuyuki Ogiwara
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Publication number: 20060016572Abstract: A press felt for papermaking comprises a base body, a fibrous assembly, and a three-dimensional knitted fabric layer comprising two pieces of fabric connected by connecting fibers. The three-dimensional knitted fabric layer is disposed within the press felt at a distance from both the wet paper web contact surface and the machine contact surface of the felt. At least some of the connecting fibers are diagonal fibers.Type: ApplicationFiled: January 10, 2005Publication date: January 26, 2006Applicant: Ichikawa Co., Ltd.Inventors: Akira Onikubo, Hiroyuki Oda, Yasuhiko Kobayashi
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Patent number: 6979387Abstract: In laminated, resin-impregnated doctor blades for removing water from a grooved belt in the press part of a papermaking machine, fibers of the belt-contacting layer are oriented in the direction of travel of the belt. The doctor blade so constructed exhibits greater adhesion to the belt, an improved water-removal capability, and greater durability, when compared with a doctor blade having randomly oriented surface fibers.Type: GrantFiled: March 6, 2003Date of Patent: December 27, 2005Assignee: Ichikawa Co., Ltd.Inventors: Tetsuo Takeuchi, Hirofumi Ishii
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Patent number: 6977029Abstract: A doctor blade for removing water, which excels in water removal capability and shape retention capacity, and suppresses abrasion of the belt or other mating member with which it cooperates, is a fibrous laminate comprising integrated base material and batt fiber layers. By impregnating resin into one side of the fibrous laminate, a layer in which the amount of impregnated resin is large and a layer in which the amount of impregnated resin is small are provided. In use, the layer in which the amount of resin is small is in contact with a belt or other mating member. The doctor blades can be adapted to the mating member easily, and excel in the water removal capability and shape retention, and suppress abrasion of the mating member.Type: GrantFiled: September 17, 2002Date of Patent: December 20, 2005Assignee: Ichikawa Co., Ltd.Inventors: Tetsuo Takeuchi, Hirofumi Ishii, Mitsuyoshi Matsuno
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Patent number: 6969691Abstract: A doctor blade for removing water from a mating member, such as a grooved elastic belt in the press part of a papermaking machine, comprises a resin-impregnated fibrous laminate, in which at least a part of the warp of a base material in the laminate, which comes into contact with the mating member, is brush-shaped, so that the warp enters the insides of the grooves to remove water therefrom.Type: GrantFiled: March 11, 2003Date of Patent: November 29, 2005Assignee: Ichikawa Co., Ltd.Inventors: Tetsuo Takeuchi, Hirofumi Ishii
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Publication number: 20050211533Abstract: A shoe press belt comprises a shoe side layer, a base body on the external circumference of the shoe side layer, and a wet paper web side layer formed on the external surface of the base body. The shoe side layer is formed on mandrel having a polished surface, and the base body comprises a lattice material made by joining crossing points of warp and weft yarns, and a wound layer made by winding a thread in a helix. The lattice material, made by joining the crossing points of the warp and weft yarns as a component of the base body, has smaller undulations than those of a woven material.Type: ApplicationFiled: March 28, 2005Publication date: September 29, 2005Applicant: Ichikawa Co., Ltd.Inventors: Atsushi Ishino, Masanori Morokawa, Toshimi Abiko