Patents Assigned to Imerys
  • Patent number: 9714792
    Abstract: An assembly for providing a saggar for use in high temperature applications, may include a first substantially rectangular base element and two sets of two substantially rectangular side elements, wherein the side elements of each set of side elements have at least one dimension corresponding to dimensions of first and second opposite edges of the base element. The assembly may also include four corner elements and fasteners, wherein the base element and the side elements are configured to be assembled into a box-shaped saggar and secured to one another using the corner elements and the fasteners, and wherein the first base element is made of a corrosion resistant material.
    Type: Grant
    Filed: February 25, 2015
    Date of Patent: July 25, 2017
    Assignee: IMERYS KILN FURNITURE HUNGARY
    Inventors: Andreas Sonntag, Sandor Kiss
  • Patent number: 9675980
    Abstract: A flotation process for recovering feldspar from a feldspar containing feed material is disclosed. The process includes forming an aqueous suspension of a feldspar containing feed material, in the absence of hydrofluoric acid, wherein the suspension includes from 0.004 to 0.3% wt. of a flotation reagent including: (a) one or more amines, containing at least one aliphatic hydrocarbon chain, linear or branched, saturated or unsaturated, including 8 to 50 carbon atoms, or a salt thereof; and (b) one or more primary, secondary or tertiary alcohols, containing at least one aliphatic hydrocarbon chain, linear or branched, saturated or unsaturated, including 8 to 50 carbon atoms; the ratio of (a) to (b) ranging from 500:1 to 1:40 by weight. The process further includes agitating the obtained suspension to produce a feldspar containing fraction, and separating the feldspar containing fraction.
    Type: Grant
    Filed: January 6, 2011
    Date of Patent: June 13, 2017
    Assignees: Imerys Ceramics France, Universite de Lorraine, Center National de la Recherche Scientific (C.N.R.S.)
    Inventor: Lev O. Filippov
  • Patent number: 9666854
    Abstract: A graphite powder may include highly oriented grain aggregates, wherein the electrical resistivity of the powder decreases with increasing density. A process for coating a substrate may include providing a coating dispersion including such a graphite powder and applying the coating dispersion to the substrate. An electrode may contain such a graphite powder. A coating dispersion may include such a graphite powder dispersed in a liquid medium. A battery may include such a graphite powder. A compressed body of pure graphite may include such a graphite powder. A lubricant may include such as graphite powder.
    Type: Grant
    Filed: October 30, 2015
    Date of Patent: May 30, 2017
    Assignee: Imerys Graphite & Carbon Switzerland SA
    Inventors: Michael E. Spahr, Curzio Nessi, Salvatore Stallone, Eberhard Waldhor, Grivei Eusebiu, Nicolas Probst
  • Patent number: 9631492
    Abstract: A heterogeneous composition for use as rock dust is disclosed. The heterogeneous composition includes a fine, wet ground inorganic particulate material treated with at least one fatty acid, a salt thereof, or an ester thereof, and a coarse, untreated, dry ground inorganic particulate material. Also disclosed is a heterogeneous composition including coal dust and mine rock dust including a fine, wet ground inorganic particulate material treated with at least one fatty acid, a salt thereof, or an ester thereof, and a coarse, untreated, dry ground inorganic particulate material. The amount of mine rock dust may be sufficient to render the coal dust explosively inert. The fine, treated, wet ground inorganic particulate material may be calcium carbonate. The coarse, untreated inorganic particulate material may be calcium carbonate. The fatty acid may be stearic acid.
    Type: Grant
    Filed: May 19, 2014
    Date of Patent: April 25, 2017
    Assignee: Imerys USA, Inc.
    Inventors: David Anstine, Dickey Shurling, Jr.
  • Patent number: 9567234
    Abstract: Dry precipitated calcium carbonate and a slurry of precipitated calcium carbonate (“PCC”) particles at least partially in the form elongated entities, especially of nanofibers or nanochain like agglomerates constituted by at least two interconnected primary particles, and preferably, with a content of scalenohedron particles, is provided having opacifying properties. The slurry may be produced on site of its use and, due to its high concentration of CaCO3, may be applied directly after its manufacture.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: February 14, 2017
    Assignee: Imerys SA
    Inventors: Jean-Luc Rico, Cédric Raboteau, Alexandra Jakob
  • Publication number: 20170014742
    Abstract: A water filter may include a diatomite-based ceramic filter having a median pore size greater than about 5 microns, and at least one of a halogen source, a UV source, an active carbon source, or a filtration membrane. A method of filtering water includes passing water from a source chamber through a diatomite-based ceramic filter having a median pore size greater than about 5 microns, and passing the water through at least one of a halogen source, an active carbon source, a UV source, or a filtration membrane to a collection chamber. The diatomite-based ceramic filter may further include bentonite. The water filter may include a biocide. The water filter may have a flow rate greater than about 5 L/hr when normalized to a surface area of 0.015 m2. The water filter may reduce bacteria by greater than about 6-log. The halogen source may include a halogen elution system or a surface modification of the diatomite-based ceramic filter.
    Type: Application
    Filed: April 6, 2015
    Publication date: January 19, 2017
    Applicant: Imerys Filtration Minerals, Inc.
    Inventors: David GITTINS, Kyle FLOTLIN
  • Patent number: 9548500
    Abstract: A catalyst includes (i) a primary metal or alloy or mixture including the primary metal, and (ii) an electrically conductive carbon support material for the primary metal or alloy or mixture including the primary metal, wherein the carbon support material: (a) has a specific surface area (BET) of 100-600 m2/g, and (b) has a micropore area of 10-90 m2/g.
    Type: Grant
    Filed: September 19, 2012
    Date of Patent: January 17, 2017
    Assignees: JOHNSON MATTHEY FUEL CELLS LIMITED, IMERYS GRAPHITE & CARBON SWITZERLAND LTD.
    Inventors: Sarah Caroline Ball, Graham Alan Hards, Marlene Rodlert, Jonathan David Brereton Sharman, Michael E Spahr
  • Patent number: 9527740
    Abstract: The present disclosure relates to ground expanded graphite agglomerate compositions, methods for making such agglomerates, their use as conductive additives, and conductive composites including such ground expanded graphite agglomerates. The disclosure also relates to methods for making such composites and the use of such composites in preparing thermally conductive materials. The agglomerates may be characterized by a certain softness allowing the agglomerates to dissolve, for example, through shear forces applied during compounding, thereby leading to an improved feedability and a highly homogenous distribution of the expanded graphite material in the composite matrix.
    Type: Grant
    Filed: November 16, 2015
    Date of Patent: December 27, 2016
    Assignee: IMERYS GRAPHITE & CARBON SWITZERLAND SA
    Inventors: Eusebiu Grivei, Fabio Rota, Jean-Christophe Rietsch, Simone Zuercher, Raffaele Gilardi, Michael Spahr
  • Publication number: 20160332135
    Abstract: A diatomaceous earth product may include diatomaceous earth having a loose weight density of less than about 14 lbs/ft3, and a stoichiometric ratio of alkali metal to iron and/or aluminum ranging from about 100% to about 400%. A diatomaceous earth product may include diatomaceous earth having a loose weight density of less than about 14 lbs/ft3, and a silica specific volume of at least about 3.2, A method for making a low loose weight density diatomaceous earth product may include providing a feed material comprising diatomaceous earth having a silica specific volume of at least about 3.5. The method may further include adding alkali flux to the feed material to achieve a combination having a stoichiometric ratio of alkali metal to iron and/or aluminum that ranges from about 100% to about 400%, calcining the combination at a temperature ranging from about 1,600° F. to about 2,200° F.
    Type: Application
    Filed: December 1, 2014
    Publication date: November 17, 2016
    Applicant: Imerys Filtration Minerals, Inc.
    Inventor: Jeffrey D. TANIGUCHI
  • Publication number: 20160318249
    Abstract: A composition for fused filament fabrication may include polylactic acid resin and talc. The composition may range from 50% by weight to 99% by weight polylactic acid resin, and from 7% by weight to 40% by weight talc. The composition may be configured as filaments or pellets adapted to be used in a fused filament fabrication process. A method for generating a resin-based structure may include providing a resin source that may include polylactic acid resin and talc. The resin source may include from 50% by weight to 99% by weight polylactic acid resin, and from 7% by weight to 40% by weight talc. The method may also include heating the resin source to a temperature greater than the melting temperature for semi-crystalline resins or significantly greater than glass transition temperature for amorphous resins, and depositing the heated resin source in a layered manner to form the resin-based structure.
    Type: Application
    Filed: November 7, 2014
    Publication date: November 3, 2016
    Applicant: IMERYS TALC AMERICA, INC.
    Inventor: Saied KOCHESFAHANI
  • Patent number: 9447531
    Abstract: Described herein are spunlaid fibers including at least one polymeric resin and at least one filler having an average particle size of less than or equal to about 5 microns and/or having a top cut of less than about 15 microns. The at least one filler may be present in an amount of less than about 40% by weight, relative to the total weight of the spunlaid fibers. Also described herein is a method for producing spunlaid fibers including adding calcium carbonate to at least one polymeric resin and extruding the resulting mixture. Further described herein are nonwoven fabrics including such spunlaid fibers, and methods for producing them.
    Type: Grant
    Filed: August 14, 2013
    Date of Patent: September 20, 2016
    Assignee: Imerys Pigments, Inc.
    Inventors: Larry H. McAmish, David A. Skelhorn
  • Publication number: 20160264854
    Abstract: A method of treating a subterranean formation by fracturing the subterranean formation is disclosed. The method may include injecting a fluid into the subterranean formation, wherein the fluid comprises a blend of a sintered ceramic rod-shaped proppant and a substantially spherical proppant.
    Type: Application
    Filed: May 23, 2016
    Publication date: September 15, 2016
    Applicant: Imerys
    Inventors: Jean Andre ALARY, Thomas PARIAS
  • Patent number: 9433918
    Abstract: A method of making a diatomaceous earth granulate may include spray-drying a suspension including particles of diatomaceous earth, a liquid medium, and a binder, wherein inorganic solids in the suspension include at least 80 wt % diatomaceous earth. The method may further include recovering a diatomaceous earth spray-dried granulate. A granular diatomaceous earth product obtained by the method may include substantially spherical granules, each having a shell including diatomaceous earth surrounding a hollow core. The product may be used as a filter aid or in filtration.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: September 6, 2016
    Assignee: Imerys Minerals Limited
    Inventor: Andrew Riley
  • Patent number: 9416055
    Abstract: A composition suitable for firing to obtain a ceramic material therefrom may include from about 1 to about 40 wt. % based on the total dry weight of the composition a first particulate material having a Mohs hardness of at least about 8.5 and a d50 of from about 7 ?m to about 500 ?m. The composition may include at least about 50 wt. % based on the total dry weight of the composition a second particulate material comprising alumina. The composition may include from 0 to about 10 wt. % based on the total dry weight of the composition a sintering aid. A green body or ceramic material may be formed from the composition. Ballistic armor may be formed from the composition or may include the ceramic material.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: August 16, 2016
    Assignee: Imerys Ceramics France
    Inventors: Gilles Gasgnier, Wen Zhang
  • Patent number: 9373426
    Abstract: The present disclosure relates to a composition comprising plasma coated fullerenic soot particles, methods for the preparation thereof, and its use in polymer blends.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: June 21, 2016
    Assignee: IMERYS GRAPHITE & CARBON SWITZERLAND SA
    Inventors: Tony Mathew, Wilma K. Dierkes, Auke Talma, Jacobus Noordermeer, Thomas Gruenberger, Nicolaus Probst, Rabin N. Datta, Sumana Datta
  • Patent number: 9346964
    Abstract: A water-based paint composition may include at least one mineral treated with at least one hydrophobizing agent. The at least one mineral may include at least one of clay, kaolin, mica, titanium dioxide, talc, natural or synthetic silica or silicates, feldspars, nepheline syenite, talc, wollastonite, diatomite, barite, glass, and calcium carbonate. The at least one hydrophobizing agent may include at least one of fatty acids, fatty amines, and silanes. A method of making water-based paint may include treating at least one mineral with a hydrophobizing agent, and combining the at least one treated mineral with a binder.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: May 24, 2016
    Assignee: Imerys Kaolin, Inc.
    Inventors: Stephen Raper, David Skelhorn
  • Publication number: 20160138219
    Abstract: Compositions suitable for use in the bleaching of pulps may include one or more particulate alkaline earth metal oxides or alkaline earth metal hydroxides or mixtures thereof, and one or more pitch control additives. The compositions may be suitable for use in a pulp preparation or a papermaking process. A method for the bleaching of pulps may include providing the composition.
    Type: Application
    Filed: June 6, 2014
    Publication date: May 19, 2016
    Applicant: IMERYS MINERALS LIMITED
    Inventor: MIKKO LIKITALO
  • Patent number: 9315641
    Abstract: A product including ultrafine natural glass, methods of producing the ultrafine natural glass, and methods of use thereof are provided. The product may have, for example, a small top cut (d99) particle size of, for example, less than 12 microns. The product may also have high blue light brightness higher than, for example, 69, and/or low oil absorption, for example, less than 100 percent in volume. The product may be used in a variety of applications, such as, for example, anti-block filler in plastic films and/or reinforcement filler in polymers.
    Type: Grant
    Filed: September 15, 2010
    Date of Patent: April 19, 2016
    Assignee: IMERYS FILTRATION MINERALS, INC.
    Inventor: Bo Wang
  • Publication number: 20160053437
    Abstract: A method for preparing an aqueous suspension may include providing a fibrous substrate comprising cellulose having a Canadian Standard freeness equal to or less than 700 cm3, and microfibrillating the fibrous substrate in an aqueous environment by grinding in the presence of a grinding medium which is to be removed after completion of grinding. The grinding may be carried out in the absence of grindable inorganic particulate material, wherein the grinding medium is present in an amount of at least about 10% by volume of the aqueous environment, and wherein the microfibrillated cellulose has a fibre steepness of from about 20 to about 50.
    Type: Application
    Filed: September 2, 2015
    Publication date: February 25, 2016
    Applicant: IMERYS MINERALS, LIMITED
    Inventors: JOHN CLAUDE HUSBAND, PER SVENDING, DAVID ROBERT SKUSE, TAFADZWA MOTSI, MIKKO LIKITALO, ALAN COLES
  • Patent number: 9260613
    Abstract: The present invention describes clear coating compositions comprising a particulate inorganic mineral, wherein the d50 of the particulate inorganic mineral is less than about 1 ?m, and wherein the mineral includes a kandite clay.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: February 16, 2016
    Assignee: Imerys Minerals Limited
    Inventor: Jonathan Stuart Phipps