Abstract: A fuel cell assembly comprising at least two fuel cells, each fuel cell in the fuel cell assembly having an anode and a cathode to provide for electrical interconnections with other fuel cells of the assembly or assembly output terminals wherein the electrical interconnections between a plurality of the fuel cells of the fuel cell assembly are configurable such that said plurality of fuel cells or a subset thereof are connectable without changing the spatial relationship between the fuel cells in at least two of; i) in series with one another; ii) in parallel with one another; or iii) disconnected from the assembly.

Abstract: A portable computing device such as a laptop computer has a base unit (2) and a display screen unit (3) coupled together by a hinge assembly (7) configured to allow rotation of the base unit and the screen unit relative to one another. The display screen unit has a display panel on a first face of the display screen unit and a fuel cell array (12a, 12b) disposed adjacent to a second face of the display screen unit. Ventilation apertures through the second face of the display screen unit provide air flow to the fuel cell array. A fuel conduit extends between the base unit and the display screen unit across the hinge assembly for delivering fuel from the base unit to the display screen unit.

Abstract: The present application is directed to gas generators comprising a fuel mixture and a catalyst. The catalyst is contained in a self-regulated reactor or buoy, and selectively opens and closes to produce a gas in accordance with the demand for gas. This fuel mixture is generally a solution formed by dissolving a solid fuel component in a liquid fuel component. The mixing preferably occurs before the first use, and more preferably occurs immediately prior to the first use. The inventive gas generators preferably further comprises a starting mechanism that isolates the solid fuel from the liquid fuel or vice versa before the first use. In one embodiment, the starting mechanism further comprises a catalyst shield mechanism that isolates the catalyst in the reactor or buoy from the liquid and/or the solid fuel prior to the first use.

Abstract: A hydrogen producing reactor having a pellet core within a containment vessel. The vessel having an exit nozzle surrounding the pellet. Optionally, one or more elastomeric winding may be placed around the elastomeric or compressing material of the containment vessel; and, a water line to deliver fluid to the pellet. Whereby the containment compresses around the fuel pellet as it is used. Hydrogen and other products produced by the reactor within a cartridge is filtered with a clog-less filter and substantially pure hydrogen is output.

Abstract: The disclosure teaches controlling the fluid flow and pressure, including adjustable pressure regulators, pressure regulators with an inlet restrictor, semi-automatic valve and pressure regulator with a by-pass valve which use one or more of movable shuttle, shuttle housing, a high pressure diaphragm, a low pressure diaphragm and a fluidic conduit connecting the inlet to the outlet. One or more of these implementations adjust to modify the outlet pressure of the regulator. The inlet restrictor allows incoming fluid to enter the pressure regulators when the pressure of the incoming fluid is higher than a threshold level. The semi-automatic valve is opened manually but closes automatically when fluid flowing through the valve is insufficient to keep the valve open. The semi-automatic valve can also be a semi-automatic electrical switch. The by-pass valve directs the flow to bypass the pressure regulator, when the flow is slow or has low pressure.

Abstract: A fuel cell stack including a plurality of fuel cells, each end of the fuel cell stack having a heater plate disposed between a current collector plate and an end plate, each heater plate being thermally insulated from a respective end plate, wherein each heater plate comprises a heating element in the form of an electrically conductive track; and, wherein the heater plate comprises a pair of terminals extending from an edge of the heater plate, the terminals being separated by an air gap.

Abstract: Methods of manufacturing a fuel cell array that include selectively removing portions of a coating layer from a composite layer. The composite layer includes a first surface and a second surface and a first coating is disposed over at least a portion of the first surface. A laser or mechanical tool is used to selectively remove portions of the first coating to form discontinuity regions at predetermined positions in the first coating.

Abstract: An electrical connection system for cell voltage monitoring in a fuel cell stack. A fuel cell stack assembly comprises a plurality of fuel cells disposed in a stacked configuration, each cell substantially parallel to an x-y plane and including an electrical tab extending laterally from an edge of a plate in the cell in the x-direction to form an array of tabs extending along a side face of the fuel cell stack in a z-direction orthogonal to the x-y plane. A connector device comprises a planar member having a plurality of spaced-apart slits formed in an edge of the planar member, each slit having an electrically conductive material on an inside face of the slit. The slits are spaced along the edge of the planar member and configured to receive the tabs by sliding engagement in the y-direction.

Abstract: Purge valves that are manually turned ON but are automatically or electrically turned OFF as the fuel cell production of electricity reaches a predetermined level, e.g., steady state or thereabout are disclosed. The purge valve may be opened at system start-up, or may be opened at system shut-down so that the purge valve is armed and the fuel cell system is purged at the next start-up. Also disclosed is an integrated fluidic interface module that contains various fluidic components including one of these purge valves. The integrated fluidic interface module can operate passively or without being actively controlled by a processor. Methods of operating a fuel cell system, wherein the fuel cell system is purged at system start-up, are also disclosed. The purging automatically stops when the anode plenum is fully purged and replaced with fuel.

Abstract: Fuel cell systems and methods having reduced volumetric requirements are described. The systems include, among other things, an enclosed region formed by the bonding of a fuel cell layer with a fluid manifold. The enclosed region transforms into a fluid plenum when, for example, a fluid exiting a manifold outlet pressurizes the enclosed region causing one or more portions of the fuel cell layer and/or the fluid manifold to deform away from each other.

Abstract: Systems, devices, and methods combine reactant materials and aqueous solutions to generate hydrogen. The reactant materials can sodium silicide or sodium silica gel. The hydrogen generation devices are used in fuels cells and other industrial applications. One system combines cooling, pumping, water storage, and other devices to sense and control reactions between reactant materials and aqueous solutions to generate hydrogen. Multiple inlets of varied placement geometries deliver aqueous solution to the reaction. The reactant materials and aqueous solution are churned to control the state of the reaction. The aqueous solution can be recycled and returned to the reaction. One system operates over a range of temperatures and pressures and includes a hydrogen separator, a heat removal mechanism, and state of reaction control devices. The systems, devices, and methods of generating hydrogen provide thermally stable solids, near-instant reaction with the aqueous solutions, and a non-toxic liquid by-product.

Abstract: A separator plate in an air-cooled fuel cell comprises a series of airflow channels, each channel extending longitudinally between first and second opposing edges of the separator plate. Each channel has a cross-sectional profile defining an airflow cross-section at points along the length of the channel, and at least selected ones of the channels each have a thermally conductive structure extending into the channel cross-section at selected intermediate longitudinal positions of the channel. The positions are disposed over an active area of the fuel cell, to locally enhance heat transfer from the active area via the plate to airflow moving through the channel.

Abstract: A method of starting operation of a fuel cell system which includes at least a fuel cell stack the method includes opening an anode inlet valve to allow fuel to enter an anode volume of the fuel cell stack; then operating an air compressor in fluid communication with a cathode air inlet of the fuel cell stack to allow air to enter a cathode volume of the fuel cell stack monitoring the temperature of the cathode inlet and/or outlet operating a water injection system to inject water into the cathode volume once the temperature of fluid passing through the cathode inlet and/or outlet exceeds a preset level, wherein a current drawn from the fuel cell stack is limited to prevent a voltage measured across one or more cells in the fuel cell stack from falling below a first voltage threshold.

Abstract: The invention relates to methods and articles for coupling a fuel cell layer to a second structure. The fuel cell layer includes a superior fuel cell surface, an inferior fuel cell surface, and a perimeter fuel cell surface. An adhesive structure is adhered to the superior, inferior, and perimeter fuel cell surfaces to form a coupling or seal between the fuel cell layer and the second structure.

Abstract: A flexible fuel cell power system comprising one or more fuel cell cartridges (which contain fuel cell modules) connected to a fuel cell system is provided. The components of the flexible fuel cell power system may be placed on a shared backbone with flexible joints, and may be made of flexible materials so that the entire system can be worn by a human being.

Abstract: Purge valves that are manually turned ON but are automatically or electrically turned OFF as the fuel cell's production of electricity reaches a predetermined level, e.g., steady state or thereabout are disclosed. The purge valve may be opened at system start-up, or may be opened at system shut-down so that the purge valve is armed and the fuel cell system is purged at the next start-up. Also disclosed is an integrated fluidic interface module that contains various fluidic components including one of these purge valves. The integrated fluidic interface module can operate passively or without being actively controlled by a processor. Methods of operating a fuel cell system, wherein the fuel cell system is purged at system start-up, are also disclosed. The purging automatically stops when the anode plenum is fully purged and replaced with fuel.

Abstract: A method of processing a linked series of metallic plates, in which each plate (9) is connected to an adjacent plate along adjoining edges (8), the method comprising: providing the series of plates as a first fan-folded stack of plates (1); drawing the plates in sequence from the stack; applying a surface treatment to one or more of the plates; and stacking the plates in reverse order to form a second fan-folded stack of plates (5).

Abstract: Portable electronic devices such as portable telephones, portable computers and the like may obtain power from fuel cells that consume fuel from fuel reservoirs of the portable devices. A network of fueling stations permits users of portable devices to main the devices operational by frequently topping up the fuel reservoirs. Payment systems combine payments for fuel with larger payments for other transactions to avoid the overhead of processing individual payments for very small amounts.

Abstract: A fuel cell stack assembly comprises fuel cells disposed in a stacked configuration, each cell substantially parallel to an x-y plane and including a tab extending laterally from an edge of a plate in the cell in the x-direction to form an array of tabs extending along a side face of the fuel cell stack in a z-direction orthogonal to the x-y plane. A connector engages with the tabs of the fuel cell stack. The connector comprises a support region and engagement regions, each engagement region bounded by the support region and configured to receive one of the array of tabs by engagement in the x-direction. The connector has flexible conductors, each of the flexible conductors laterally extending from the support region over at least a portion of one of the engagement regions and configured to be deflected away from the support region by a received tab.

Abstract: A hydrogen producing reactor having a pellet core within a containment vessel. The vessel having an exit nozzle surrounding the pellet. At least one elastomeric winding surrounding the containment vessel; and, a water line to deliver fluid to the pellet. Whereby the elastomeric windings compress the containment vessel around the fuel pellet as it is used. Hydrogen and other products produced by the reactor within a cartridge is filtered with a clog-less filter and substantially pure hydrogen is output.