Abstract: The present invention describes a monoblock for a plurality of lithium ion cells. The monoblock includes a case having a base and a cover dimensioned and configured to the base. The case includes a chamber that includes cell compartments for lithium cells. Each lithium cell is disposed in a leaf spring that applies compression pressure on the cell. The structural integrity of the battery and cells is maintained using internal and external anti-swelling features including a waffle pattern, backing plates, etc. A liquid and gas pressure management system is also incorporated with the case and realized by a vent plenum, check valves, bladders, bags, etc.

Abstract: The present invention provides battery cell having low resistance internal connections and compact, low volume terminal connections in order to maximize power-producing volume. The battery of the present invention may be created using a novel fold geometry to fold electrode tabs into compact, low profile tabs having a low total volume. The battery cell provides a means for equalizing path lengths from each electrode active area to the point of connection to the terminal and also reducing path length, thereby further reducing resistance of the battery. The connection means of the present invention consumes less internal battery space than connection means of prior art electrode stacks. Accordingly, the electrode stack of the present invention disposes more or larger battery cells in the battery than the prior art and thus provides more power than the prior art battery. The present invention is designed to overcome prior art difficulties in preparing a battery.

Abstract: The present invention describes a monoblock for a plurality of lithium ion cells. The monoblock includes a case having a base and a cover dimensioned and configured to the base. The case includes a chamber that includes cell compartments for lithium cells. Each lithium cell is disposed in a leaf spring that applies compression pressure on the cell. The structural integrity of the battery and cells is maintained using internal and external anti-swelling features including a waffle pattern, backing plates, etc. A liquid and gas pressure management system is also incorporated with the case and realized by a vent plenum, check valves, bladders, bags, etc.

Abstract: A means and method for rendering high energy density cells safe in compliance with transportation requirements, with the incorporation of a cell fusible terminal which is added on or incorporated within the cell terminals to prevent over current and hazards from developing due to external short circuits. As a result, cells made in accordance with the method of the present invention can be shipped by common carriers even though they are classified as hazardous materials and can be readily used and normally discharged with such fusible link element thereon. The fusible terminal comprises a non conductive base element upon which is mounted a fusible link element and wherein the non-conductive or insulative base element comprises means for connection to a terminal of the cell or battery and to an external component.

Abstract: A battery terminal including a fastener shaft and a non-parallel slot, which when compressed by the use of a fastener such as a rivet, creates an autogenous spring force in a direction outward from the slot. When an electrode assembly is attached to the battery terminal, the autogenous spring force acts to create a more secure and reliable connection between the battery terminal and the electrode assembly.

Abstract: A charge balancing circuit implemented within a charge storage device (cell) in a series connected charge storage unit (battery) made up of a plurality of cells. The charge balancing circuit may utilize a controller to sense the voltage in the cell it is implemented therein and the cells adjacent thereto. If the voltage of the current cell exceeds a threshold voltage and is greater than at least one adjacent cell the current cell can transfer charge to the adjacent cell having the lowest voltage. The transfer of the charge is done with a switching network that extracts current from the current cell and then transfers the current to the adjacent cell having the lowest voltage. The switching network may utilize switches and a current storage device (inductor) to transfer the charge. The controller may activate different switches based on which adjacent cell has the lowest voltage.