Abstract: A method for controlling fuel injection timing into a cylinder of an internal combustion engine having an internal control system based on ignition delay correlation wherein intake manifold pressure and oxygen concentration values are compared to steady state values of manifold pressure and oxygen concentration of a particular indicated torque set-point and engine speed. Comparing intake manifold pressure and oxygen concentration to steady state reference values further comprises experimentally determining exponential factors for intake manifold pressure factor and oxygen concentration factors. A multiplier for intake manifold pressure and oxygen concentration is determined taking into consideration the exponential factors for manifold pressure and oxygen concentration. An equation for correlation ignition delay is used to determine optional SOI timing.

Abstract: An engine control system coordinates control of a pressure regulating mechanism associated with a turbocharger turbine and control of a variable valve actuating (VVA) mechanism for expanding the range of possible exhaust gas recirculation rates over a large portion of an engine operating map to provide EGR rates which are greater than typical present-day levels while mitigating engine pumping losses by causing the turbocharger to operate with better efficiency in some regions of the map where it otherwise would not. Turbocharger efficiency is improved by controlling the VVA mechanism to set the timing of operation of its respective cylinder valves in accordance with a predetermined correlation of operating efficiencies of a compressor to timing of operation of respective engine cylinder valves, causing the compressor to operate at points of better efficiency than it otherwise would without use of VVA.

Abstract: A device and method for preventing and removing carbon deposit build-up on a piston/cylinder assembly of an engine, including a diesel engine, is disclosed. The device includes a cylinder having an inner sleeve for receiving a piston, a carbon scraping ring positioned on the cylinder sleeve, the carbon scraping ring including an inner surface, and an abradable coating applied to the inner surface of the carbon scraping ring providing a wearable surface between the piston and the cylinder sleeve. The abradable coating has a wearable surface, which conforms to the shape created by the movement of the piston and the cylinder sleeve and carbon scraping ring, creating a substantially zero clearance fit between the piston and the carbon scraping ring. The clearance may reduce oil consumption and improve sealing of the cylinder and piston, thereby reducing blow-by.

Abstract: A system for mixing ammonia (reductant) with engine exhaust includes an exhaust flow created by a vehicle engine, an ammonia feed line passing into the exhaust flow, an injector connected to the feed line and positioned within the exhaust flow, the injector having at least one port for discharging ammonia into the exhaust flow, and a mixing plate positioned within the exhaust flow downstream of the ammonia injector and stabilizing at least one of either the feed line and the injector. An aspect of the invention is to stabilize the injector by attaching the mixing plate to the feed line to provide such stability. Alternatively or additionally, the mixing plate is attached to the injector to stabilize. The feed line may even pass through the mixing plate.

Abstract: An engine cooling fan control strategy includes measuring an engine coolant temperature using a sensor connected to the engine, measuring an engine oil temperature using a sensor connected to the engine, selecting a first value from a maximum engine coolant temperature threshold calibration curve stored in the control system based on the engine oil temperature, selecting a second value from a minimum engine coolant temperature threshold calibration curve stored in the control system based on the engine oil temperature, and placing the engine cooling fan in driven relationship with the engine when the engine coolant temperature exceeds the first value, and placing the engine cooling fan in non-driven relationship with the engine when the engine coolant temperature drops below the second value.

Abstract: A method of operating an internal combustion engine is provided. An in-cylinder pressure within a cylinder of the engine is determined. A fuel injection pressure from a fuel injector disposed within the cylinder is determined. A ratio of the in-cylinder pressure within the cylinder and the fuel injection pressure is compared to a stored threshold value. The fuel injection pressure is adjusted based upon the comparison of the ratio of the in-cylinder pressure within the cylinder and the fuel injection pressure to the stored threshold value.

Abstract: Systems and methods for tracking and indicating a status for the deliverable reductant, such as ammonia, in a canister used in an exhaust gas after-treatment system are disclosed. An on-board system provides a visual display to indicate either generally or specifically the fill-status of each of a plurality of loaded ammonia canisters, while a separate canister system is able to be periodically updated while on-line and, using a memory device such as a RFID tag, carry the updated fill-status even when it is removed from the vehicle system. The residing memory device can be read off-line to determine the ammonia fill-status. Metering of the ammonia flow allows real-time monitoring and updating of the canister status.

Abstract: An elapsed time from a time at which the engine last ceased running until a time of occurrence of an engine start command which causes the cranking motor and the lubrication pump to operate is measured. The onset of fueling of the engine cylinders is a function of the elapsed time measured.

Abstract: A method of operating an internal combustion engine is provided. An air/fuel ratio of the internal combustion engine is determined. At least one of a fuel injection quantity and an intake air flow is adjusted to provide an air/fuel ratio between about 15 and about 18. A compression ratio within a cylinder of the engine is determined. Droplet size of fuel provided by a fuel injector is adjusted based upon the compression ratio determined within the cylinder of the engine.

Abstract: A quantity of soot trapped in a particulate filter in an engine exhaust system is calculated for use in a regeneration control strategy by drawing electric current from an electric power supply through a circuit which comprises in series an internal portion of the particulate filter and an electric impedance external to the filter. At least one electric measurement device connected to the circuit provides circuit-related data sufficient to enable a processor to calculate temperature-adjusted electric resistance of soot trapped in the internal portion of the particulate filter by calculating non-temperature-adjusted electric resistance of soot trapped in the internal portion of the particulate filter and temperature-adjusting a calculation of non-temperature-adjusted electric resistance of soot trapped in the internal portion of the particulate filter based on temperature data from a source of temperature data indicative of an internal temperature of the particulate filter.

Abstract: A system and method for managing the characteristics of engine oil in a lubrication system for an internal combustion engine is disclosed. Generally speaking, the method includes the steps of determining a target viscosity for the engine oil based on engine speed and engine load, determining a working viscosity which may be directly measured or determined based on engine oil temperature and engine oil type, comparing the target viscosity to the working viscosity, deriving a target engine oil temperature, and directing engine oil to one of an oil cooler, an oil heater, or neither when and until the target engine oil temperature is achieved.

Abstract: A method of controlling a fuel injector is provided. Engine speed is monitored. Engine torque output is monitored. It is determined if the engine speed is within one of a plurality of predefined engine speed ranges. It is determined if the engine torque output is within one of a plurality of predefined engine torque output ranges. One of a plurality of injector coking factors is assigned based on the determined predefined engine speed range and the determined predefined engine torque output range. A total injector coking factor is calculated based upon total operating time within each of the plurality of injector coking factors. A duration of a fuel injection is increased based upon the calculated total injector coking factor.

Abstract: A method of generating shift schedules for a vehicle having a transmission with a plurality of gears includes providing a plurality of a transmission operational modes categorized by ratios of available traction power after a transmission gear shift compared to available traction power before the transmission gear shift. Based on the list of available traction power the available traction power is determined for each of the plurality of gears over a range of engine speeds. This includes adjusting for parasitic losses and dynamic de-rate conditions at each engine speed datum point. Shift schedules are generated for shifts between gears of the transmission for at least a first transmission operational mode in terms of ratios of available traction power before and after gear shifts.

Abstract: A thermal screen for use with an exhaust gas recirculation system. The thermal screen is configured to direct the flow of exhaust gases that pass through an exhaust gas recirculation valve toward the tubes of an exhaust gas recirculation cooler. Moreover, the thermal screen is configured to direct the flow of exhaust gases through openings in a header of the exhaust gas recirculation cooler so as to reduce and/or prevent a front surface of the header from being directly exposed to the passing exhaust gases and the heat entrained in those gases. By minimizing and/or preventing the front surface from direct exposure to the exhaust gases, the thermal screen may reduce the thermal strain on the header that is typically associated with differences in temperatures between the front and back surfaces of the header.

Abstract: A method for diagnosing reductant delivery performance of a reductant delivery system is provided. The method provides an outlet pressure sensor at a reductant outlet of the reductant delivery system and a virtual pressure sensor in an exhaust stream where reductant is injected into the stream. The method comprises calculating a downstream reductant flow rate using the outlet pressure sensor and the virtual pressure sensor; and calculating an upstream reductant flow rate within the reductant delivery system using at least one of a temperature sensor, a pressure sensor and a control valve. The calculated downstream and upstream reductant flow rates are compared, and diagnostics is conducted based the comparison to find the malfunctions in the reductant delivery system. An intrusive self-consistent diagnostics method allows for detection of malfunctions in the outlet pressure sensor and the virtual pressure sensor can be determined.

Abstract: A system for operating a vehicle equipped with an automatic transmission and a vehicle road speed limiter (RSL) which is programmable to limit the maximum vehicle speed for a given transmission gear includes at least on controller. The at least one controller is operable, when the speed limiter (RSL) is active, to determine if the vehicle is operating in a shuttle shifting range based on the current status of preselected operating parameters. When the vehicle is operating in a shuttle shifting range, the at least one controller is operable to control transmission operation to prevent shifting under conditions where shifting would otherwise normally occur.

Abstract: A system and method for controlling the quantity of compressed air that may enter into an engine cylinder during the intake stroke of a piston during an engine braking event. A control throttle may be positioned to restrict the quantity of compressed air that may enter into the cylinder during the intake stroke. The control throttle may also be positioned downstream of the engine and configured to adjustably restrict the quantity of exhaust gas that may be delivered to a turbine. By restricting the exhaust gas delivered to the turbine, the power generated by the turbine that is used by the compressor to compress intake air may also be reduced. Moreover, by controlling the power available to the compressor, the quantity of compressed intake air may be controlled, which allows for control of the quantity of compressed air that enters into the cylinder during the compression stroke.

Abstract: A diesel engine (10) has an exhaust system (16) containing a diesel particulate filter (18) for trapping soot passing through the exhaust system as the engine operates. A trapped soot estimator (30) estimates soot trapped in the diesel particular filter by repeatedly executing an algorithm that calculates a data value for total soot trapped using Kalman filter processing (48) whose gain is controlled by at least one engine operating parameter.

Abstract: A system and method for building engine calibrations for the operation of an engine. The system includes a processor that is operatively coupled to a memory. The system identifies a plurality of features, which may be stored on a memory, relating to the operation of the engine. Each of the plurality of features is associated with a feature calibration data file. A user may selected, such as via operation of an input, which features are to be used in building engine calibrations. The system may implement rules that identify which of the selected features may be combined with other selected features in creating the engine calibration build. The feature calibration files for permissible combinations of features may then be assembled and used in generating an engine calibration.

Abstract: A method for enhancing engine brake horsepower. The method includes generating an engine brake horsepower by compressing air in a cylinder of an engine. Additionally, fuel is injected into the compressed air in the cylinder. The injected fuel is combusted in the compressed air in the cylinder prior to the piston reaching the top dead center position in the at least one cylinder. The compressed combustion products are also released before the piston passes the top dead center position. The combustion of the fuel during the engine braking event allows the engine braking to be a throttable event. Further, the quantity of fuel introduced into the cylinder for combustion may be adjusted so that the engine braking horsepower remains relatively consistent despite changes in engine speed.