Abstract: Methods and systems for creating dynamic performance measures (DPMs) for an IBA manufacturing process. Included is a method for monitoring an Isobutyl Alcohol (IBA) recovery system that includes computing at least one of an amount of IBA recovered from the IBA recovery system and an amount of waste material produced from the IBA recovery system, and displaying at least one of the recovered IBA and the waste material produced based on time. The method also includes computing a cost saved based on a cost of virgin IBA and the amount of IBA recovered. Computing an amount of waste material includes measuring waste material flow, and computing a cost of waste material management based on the measured waste material flow and a cost per unit volume to dispose of waste material. The IBA recovery system can include an evaporation IBA recovery system and/or a distillation IBA recovery system.

Abstract: A self-evaluating process control transmitter system includes a transmitter configured to capture output data from an integral sensor, and a transmitter memory integrally disposed with the transmitter. The transmitter memory is configured to store a plurality of sets of the output data thereon, including an initial as-built data set, and at least one subsequent data set. A self evaluation module integrally disposed with the transmitter, in communication with the transmitter memory is configured to identify one or more variations between the as-built data set and at least one subsequent data set.

Abstract: A first property of a process fluid is measured using a differential pressure flowmeter. A second property of the process fluid is measured using a Coriolis flowmeter. A third property of the process fluid is determined based on the measured first property and the measured second property.

Abstract: The invention provides, in some aspects, improved apparatus for configuring a control system. The apparatus includes a model made up of objects representing devices of such a system, including, at least one device that defines and/or controls communications on at least a portion of a network within that system. That device is referred to, here, as a “bus master” and the portion of the network is referred to as a “segment.” The object (or objects) representing the bus master can include information defining timings, port assignments and/or other aspects of the configuration of the segment. A download service transfers configuration information from objects in the model to devices in the control system. This includes transferring to the bus master communications configuration information for the segment. A download service according to this aspect of the invention generates—e.g., for logging by a change tracking system—indicia of the configuration information transferred to the bus master.

Abstract: In a process automation controller, a universal digital input module is provided. The universal digital input module comprises a plurality of digital input channels, each channel to sink a first current at a first voltage level associated with an input having a digital high value and to sink a second current at a second voltage level associated with the input having a digital high value, wherein the first current is greater than the second current and wherein the first voltage is less than the second voltage.

Abstract: The invention provides improved apparatus for configuring a control system that includes a model that is made up of one or more objects representing one or more devices in the system. The objects have parameters reflecting characteristics of the devices represented by the respective objects. At least one of those parameters is associated with a “track” attribute indicating whether at least selected configuration information transferred from that object to the respective device in the control system is to be logged to a change tracking system. A download service transfers configuration information from objects in the model to devices in the control system. Those downloads can go directly to the respective devices or can go indirectly, e.g., via other devices in the control system (such as controllers, field bus modules, and so forth).

Abstract: A method and system are disclosed for managing Profibus device information in a distributed control system. After receiving input parameter data originating from a Profibus device message, the I/O module assembly performs steps for processing, maintaining and providing the input parameter data to a requesting control processor. The processing step includes extracting input parameter values from a received Profibus device message. The extracted input parameters are then deposited in a repository on the I/O module assembly, such that for a primary input parameter, the I/O module assembly stores at least: (1) a measured value, and (2) a status value. Furthermore, the I/O module assembly maintains a reference linking the first status parameter to the first input parameter. The I/O module assembly provides a data status value with the measured value for the first input parameter in accordance with an I/O read operation. The data status value is based on the status value for the first status parameter.

Abstract: An apparatus is provided comprising a detector, a memory, and a logic component. The detector is configured to receive a rotary motion input signal and a counter signal and to send a plurality of time values based on the input signal and the counter signal. The memory stores the plurality of time values in an ordered sequence and is coupled to the detector. The logic component selects time values stored in the memory by skipping a predefined number of time values in the ordered sequence, reads the selected time values to determine a coherent set of data values, and sends the coherent set of data values.

Abstract: A production information reporting/recording system is disclosed herein including a number of features to ensure efficient, flexible and reliable recording of production data in a manufacturing system. Such features include validating the content of event messages to ensure compliance of event report information with a standard. The system also supports caching IDs associated with particular aspects of an event message (e.g., a production request, a process segment) as well as a unique ID corresponding to the ID assigned by the production event database to reduce the need to access the database when assigning unique database IDs to received events. The production event messaging system also supports both asynchronous and synchronous transactional messaging between the sources of events and the production database service.

Abstract: A flowmeter is disclosed. The flowmeter includes a vibratable flowtube, and a driver connected to the flowtube that is operable to impart motion to the flowtube. A sensor is connected to the flowtube and is operable to sense the motion of the flowtube and generate a sensor signal. A controller is connected to receive the sensor signal. The controller is operable to determine a first flow rate of a first phase within a two-phase flow through the flowtube and determine a second flow rate of a second phase within the two-phase flow.

Abstract: Implementations of the present disclosure are directed to a flowmeter method and system. In an implementation, a signal is received a signal from a flowmeter and a value is determined based on the signal. The value is compared to a threshold. A heartbeat value is provided when the value is greater than a threshold value. In some implementations, a flow rate of a fluid is based on the heartbeat value. In some implementations, the heartbeat value is monitored and an alarm is selectively generated based on the monitoring.

Abstract: A system and method for generating instantaneous safety availability information relating to an instrumented function is described. In one embodiment, a time of a test performed on an instrumented function component of the instrumented function is received, and an elapsed time between the time of the test and a particular time is determined. And based upon the elapsed time, the instantaneous safety availability information for the instrumented function is calculated.

Abstract: A control network carries information between nodes in a control system. For example, in one aspect of the invention, a control network includes first and second nodes, each of which is associated with at least one device in a control system, such as a controller, actuator, sensor, or otherwise. The first node is configured to wirelessly transmit information for simultaneous, or substantially simultaneous, transfer to the second node over at least two pathways. Those pathways can be made up of one or more network segments that interconnect nodes in the control network. In some cases, at least one of the at least two pathways is through a third and/or further nodes. Further, the first node can employ different radio channels, e.g., using different frequencies from one another, over at least one of the at least two pathways to transmit information to the second node.

Abstract: Disclosed are diagnostic utilities and complimentary interfaces that enable users to observe, from a remote location, the configuration and operation of data access servers and associated data source devices. The servers provide diagnostic data and server-specific diagnostic schema used by a diagnostic utility to analyze the received diagnostic data. Engines within servers supply data associated with diagnostic roots within each server. In an embodiment, the set of diagnostic root types is extensible. First, the diagnostic roots are extended by adding to the scope of data items provided by base diagnostic objects. Second, entirely new diagnostic object root types can be added for a particular server. A diagnostic utility development environment provides a set of class libraries for creating server-specific portions. Server developers use a class library to create customized diagnostic objects.

Abstract: A fuel efficiency improvement device for use on each of a plurality of locomotives in a consist includes a processor configured to transmit an initialization message including an identifier and power and fuel consumption rate information for the locomotive on which it is installed to all other locomotives in the consist. One of the devices is chosen to act as a lead device. The lead device is responsible for determining alternative throttle notch settings for each of the locomotives based on the power and fuel consumption rate information in the initialization message. The lead device may be chosen on the basis of identifiers in the initialization messages such as serial numbers. The alternative throttle settings may be determined using greedy value and maximum power calculations.

Abstract: A measurement processing system is disclosed for fusing measurement data from a set of independent self-validating (SEVA™) process sensors monitoring the same real-time measurand in order to generate a combined best estimate for the value, uncertainty and measurement status of the measurand. The system also provides consistency checking between the measurements. The measurement processing system includes a first process sensor and a second process sensor. Each of the first and second process sensors receive a measurement signal from a transducer and generate independent process metrics. A measurement fusion block is connected to the first and second process sensors, the measurement fusion block is operable to receive the independent process metrics and execute a measurement analysis process to analyze the independent process metrics and generate the combined best estimate of the independent process metrics.

Abstract: The invention provides improved methods and apparatus for control using field and control devices that provide a virtual machine environment and that communicate via an IP network. By way of non-limiting example, such field device can be an “intelligent” transmitter or actuator that includes a low power processor, along with a random access memory, a read-only memory, FlashRAM, and a sensor interface. The processor can execute a real-time operating system, as well as a Java virtual machine (JVM). Java byte code executes in the JVM to configure the field device to perform typical process control functions, e.g., for proportional integral derivative (PID) control and signal conditioning. Control networks can include a plurality of such field and control devices interconnected by an IP network, such as an Ethernet.

Abstract: A system for process control comprises a server digital data processor and a client digital data processor that are coupled by a network, such as the Internet or an Intranet. The server digital data processor, which is additionally coupled to a control/sensing device and any associated interface equipment (collectively, referred to as “process control apparatus”), includes a command processor that transfers information between the network and the process control apparatus. The client digital data processor includes an information client (e.g., a so-called Internet web browser) capable of requesting and receiving an applet from the server digital data processor. The information client, further, defines a hardware-independent and operating system-independent virtual machine environment within the client digital data processor.

Abstract: A multi-tiered replicated process database and corresponding method are disclosed for supporting replication between tiers. The multi-tiered replicated process database comprises a tier one (T1) database server computer including a process history database and a replication service. The replication service includes a set of accumulators. Each accumulator is adapted to render a summary T2 database tag data structure from a set of data values retrieved from the process history database for a specified T1 database tag. The replicated database system also includes a tier two (T2) database server computer comprising a consolidated database that includes process data replicated from a set of T1 database servers. At least a portion of the process data replicated from the set of T1 database servers is summary T2 database tag data rendered by the set of accumulators.

Abstract: A database server for handling steams of time stamped data points for tagged variables is disclosed herein that supports a set of advanced data retrieval operations/queries invoked by clients of the database server. The advanced data retrieval operations are invoked by client queries to provide, on demand, secondary information by processing previously tabled data corresponding to received data streams rendered by a variety of data sources in a supervisory control/monitoring, process control and/or automated equipment environment. Calculations, on previously stored data, for rendering the secondary information are performed within the database server at the time the secondary information is requested by a client of the historian that maintains a database containing the previously stored data. Moreover, a filtering stage and enhanced time-in-state processing operations are supported.