Patents Assigned to IROBOT
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Patent number: 10458593Abstract: A protractible and retractable mast system for an autonomous mobile robot includes an elongate flexible member including a first lateral end and a second lateral end, and a fastener having a first portion extending along a length of the first lateral end and a second portion extending along a length of the second lateral end. The flexible member is configured to be at least partially coiled within a body of the robot, and a portion of the flexible member is vertically movable away from the body when the flexible member is being uncoiled. The fastener is configured to connect the first lateral end to the second lateral end when the flexible member is being uncoiled, and disconnect the first lateral end from the second lateral end when the flexible member is being coiled.Type: GrantFiled: August 21, 2018Date of Patent: October 29, 2019Assignee: iRobot CorporationInventors: Patrick Chow, Nikolai Romanov
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Patent number: 10456002Abstract: A cleaning bin mountable to an autonomous cleaning robot operable to receive debris from a floor surface includes a debris compartment to receive a first portion of debris separated from the airflow and a particulate compartment to receive a second portion of debris separated from the airflow. The cleaning bin also includes a debris separation cone having an inner conduit defining an upper opening and lower opening. The upper opening receives the airflow from the air channel. The inner conduit tapers from the upper opening to the lower opening such that the airflow forms a cyclone within the inner conduit.Type: GrantFiled: December 22, 2016Date of Patent: October 29, 2019Assignee: iRobot CorporationInventors: Erik Amaral, Timothy R. Ohm, Nicholas Moretto
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Patent number: 10459063Abstract: A mobile robot includes a chassis, a shell moveably mounted on the chassis, and a cutting assembly mounted to the chassis. The mobile robot also includes a communication system that includes an antenna module disposed on a rear portion of the mobile robot. The antenna module includes a base assembly, and an antenna assembly mounted to the base assembly by a spring. The antenna assembly includes a ranging antenna, and at least three angle antennas arranged axisymmetrically about the ranging antenna, such that the ranging antenna and the three angle antennas define a tetrahedral geometry for determining an angle of arrival for one or more incident signals.Type: GrantFiled: February 16, 2017Date of Patent: October 29, 2019Assignee: iRobot CorporationInventors: Erik Steltz, Scott Lenser, Steven Shamlian, Brian Doughty, Heath Dube
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Patent number: 10433696Abstract: An autonomous coverage robot includes a cleaning assembly having forward roller and rearward rollers counter-rotating with respect to each other. The rollers are arranged to substantially maintain a cross sectional area between the two rollers yet permitting collapsing therebetween as large debris is passed. Each roller includes a resilient elastomer outer tube and a partially air-occupied inner resilient core configured to bias the outer tube to rebound. The core includes a hub and resilient spokes extending between the inner surface of the outer tube and the hub. The spokes suspend the outer tube to float about the hub and transfer torque from the hub to the outer tube while allowing the outer tube to momentarily deform or move offset from the hub during impact with debris larger than the cross sectional area between the two rollers.Type: GrantFiled: May 9, 2017Date of Patent: October 8, 2019Assignee: iRobot CorporationInventors: Duane Leigh Gilbert, Jr., Faruk Halil Bursal, Richard Joseph Therrien, Russell Walter Morin
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Patent number: 10433692Abstract: An autonomous floor-cleaning robot comprising a housing infrastructure including a power subsystem for providing the energy to power the autonomous floor-cleaning robot, a motive subsystem operative to propel the autonomous floor-cleaning robot for cleaning operations, a command and control subsystem operative to control the autonomous floor-cleaning robot to effect cleaning operations, and a self-adjusting cleaning head subsystem that includes a deck, a brush assembly mounted in combination with the deck and powered by the motive subsystem to sweep up particulates during cleaning operations, and a vacuum assembly disposed in combination with the deck and powered by the motive subsystem to ingest particulates during cleaning operations. The autonomous floor-cleaning robot also includes a side brush assembly powered by the motive subsystem to entrain particulates outside the periphery of the housing infrastructure and to direct such particulates towards the self-adjusting cleaning head subsystem.Type: GrantFiled: April 14, 2017Date of Patent: October 8, 2019Assignee: iRobot CorporationInventors: Joseph L. Jones, Newton E. Mack, David M. Nugent, Paul E. Sandin
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Patent number: 10426083Abstract: A grass cutting mobile robot includes a body and a blade assembly connected to the body and rotatable about a drive axis. The blade assembly includes blades, a housing to hold the blades, and a spring that connects the blade to the housing. The housing includes a slot in which to mount a blade so that a portion of the blade is movable through the slot towards another blade in response to an impact. The slot slopes upwards in the housing towards the body, thereby enabling the blade to move upwards relative to a ground surface toward the body in response to the impact. The spring is for constraining movement of the blade relative to the housing.Type: GrantFiled: June 13, 2018Date of Patent: October 1, 2019Assignee: iRobot CorporationInventor: Brian Doughty
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Patent number: 10429851Abstract: A proximity sensor includes first and second sensors disposed on a sensor body adjacent to one another. The first sensor is one of an emitter and a receiver. The second sensor is the other one of an emitter and a receiver. A third sensor is disposed adjacent the second sensor opposite the first sensor. The third sensor is an emitter if the first sensor is an emitter or a receiver if the first sensor is a receiver. Each sensor is positioned at an angle with respect to the other two sensors. Each sensor has a respective field of view. A first field of view intersects a second field of view defining a first volume that detects a floor surface within a first threshold distance. The second field of view intersects a third field of view defining a second volume that detects a floor surface within a second threshold distance.Type: GrantFiled: August 23, 2016Date of Patent: October 1, 2019Assignee: iRobot CorporationInventors: Steven V. Shamlian, Samuel Duffley, Nikolai Romanov, Dhiraj Goel, Frederic D. Hook, Mario E. Munich
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Patent number: 10420447Abstract: An autonomous floor-cleaning robot comprising a housing infrastructure including a chassis, a power subsystem; for providing the energy to power the autonomous floor-cleaning robot, a motive subsystem operative to propel the autonomous floor-cleaning robot for cleaning operations, a command and control subsystem operative to control the autonomous floor-cleaning robot to effect cleaning operations, and a self-adjusting cleaning head subsystem that includes a deck mounted in pivotal combination with the chassis, a brush assembly mounted in combination with the deck and powered by the motive subsystem to sweep up particulates during cleaning operations, a vacuum assembly disposed in combination with the deck and powered by the motive subsystem to ingest particulates during cleaning operations, and a deck adjusting subassembly mounted in combination with the motive subsystem for the brush assembly, the deck, and the chassis that is automatically operative in response to an increase in brush torque in said brushType: GrantFiled: April 14, 2017Date of Patent: September 24, 2019Assignee: iRobot CorporationInventors: Joseph L. Jones, Newton E. Mack, David M. Nugent, Paul E. Sandin
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Patent number: 10405718Abstract: A robot floor cleaning system features a mobile floor cleaning robot and an evacuation station. The robot includes: a chassis with at least one drive wheel operable to propel the robot across a floor surface; a cleaning bin disposed within the robot and arranged to receive debris ingested by the robot during cleaning; and a robot vacuum configured to pull debris into the cleaning bin from an opening on an underside of the robot. The evacuation station is configured to evacuate debris from the cleaning bin of the robot, and includes: a housing defining a platform arranged to receive the cleaning robot in a position in which the opening on the underside of the robot aligns with a suction opening defined in the platform; and an evacuation vacuum in fluid communication with the suction opening and operable to draw air into the evacuation station housing through the suction opening.Type: GrantFiled: August 25, 2017Date of Patent: September 10, 2019Assignee: iRobot CorporationInventors: Russell Walter Morin, Harold Boeschenstein, Faruk Bursal, Chris Grace
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Patent number: 10398277Abstract: A pad particularly adapted for surface cleaning. The pad includes an absorbent core having the ability to absorb and retain liquid material, and a liner layer in contact with and covering at least one side of the absorbent core. The liner layer has the ability to retain and wick liquid material through the liner layer. Cleaning apparatus containing such pads and methods of using such pads are also described.Type: GrantFiled: May 5, 2016Date of Patent: September 3, 2019Assignee: iRobot CorporationInventors: Michael J. Dooley, Nikolai Romanov, Marcus Williams, Joseph M. Johnson
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Patent number: 10391630Abstract: The present invention provides a mobile robot configured to navigate an operating environment, that includes a machine vision system comprising a camera that captures images of the operating environment using a machine vision system; detects the presence of an occlusion obstructing a portion of the field of view of a camera based on the captured images, and generate a notification when an occlusion obstructing the portion of the field of view of the camera is detected, and maintain occlusion detection data describing occluded and unobstructed portions of images being used by the SLAM application.Type: GrantFiled: July 11, 2017Date of Patent: August 27, 2019Assignee: iRobot CorporationInventors: Philip Fong, Jason Meltzer, Marc Barnada Rius
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Patent number: 10391638Abstract: A mobile robot includes a processor connected to a memory and a wireless network circuit, for executing routines stored in the memory and commands generated by the routines and received via the wireless network circuit. The processor drives the mobile robot to a multiplicity of accessible two dimensional locations within a household, and commands an end effector, including at least one motorized actuator, to perform mechanical work in the household. A plurality of routines include a first routine which monitors a wireless local network and detects a presence of a network entity on the wireless local network, a second routine which receives a signal from a sensor detecting an action state of one of the network entities, the action state changeable between waiting and active, and a third routine which commands the end effector to change state of performing mechanical work based on the presence and on the action state.Type: GrantFiled: September 20, 2017Date of Patent: August 27, 2019Assignee: iRobot CorporationInventors: Colin Angle, David Snelling, Melissa O'Dea, Timothy S. Farlow, Samuel Duffley, Jeffrey W. Mammen, Michael J. Halloran
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Patent number: 10390483Abstract: A robot lawnmower includes a robot body, a drive system, a localizing system, a teach monitor, and a controller in communication with one another. The drive system is configured to maneuver the robot lawnmower over a lawn. The teach monitor determines whether the robot lawnmower is in a teachable state. The controller includes a data processing device and non-transitory memory in communication with the data processing device. The data processing device executes a teach routine when the controller is in a teach mode for tracing a confinement perimeter around the lawn as a human operator pilots the robot lawn mower, when the robot lawnmower is in the teachable state, the teach routine stores global positions determined by the localizing system in the non-transitory memory, and when the robot lawnmower is in the unteachable state, the teach routine issues an indication of the unteachable state.Type: GrantFiled: August 21, 2018Date of Patent: August 27, 2019Assignee: iRobot CorporationInventors: Paul C. Balutis, Alec Likhite, Brian Doughty, Jeff Karlson, Tyler Nikitas
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Patent number: 10383499Abstract: The present disclosure provides a base station for receiving a mobile cleaning robot including a docking structure. The docking structure includes a horizontal surface and at least two electrical charging contacts, each of the electrical charging contacts having a contact surface positioned above the horizontal surface. The base station also includes a platform that is connectable to the docking structure. The platform includes a raised rear surface having a front portion and a rear portion, two wheel wells located in the front portion of the raised rear surface of the platform, and a plurality of raised surface features forward of the raised rear surface configured to support an underside portion of the mobile cleaning robot.Type: GrantFiled: August 31, 2017Date of Patent: August 20, 2019Assignee: iRobot CorporationInventors: Levi Fox, Marcus R. Williams, Yanhan Li, Jason Jeffrey Suchman, Lucile Driscoll
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Patent number: 10379172Abstract: A mobile robot includes a body movable over a surface within an environment, a calibration coil carried on the body and configured to produce a calibration magnetic field, a sensor circuit carried on the body and responsive to the calibration magnetic field, and a controller carried on the body and in communication with the sensor circuit. The sensor circuit is configured to generate calibration signals based on the calibration magnetic field. The controller is configured to calibrate the sensor circuit as a function of the calibration signals, thereby resulting in a calibrated sensor circuit configured to detect a transmitter magnetic field within the environment and to generate detection signals based on the transmitter magnetic field. The controller is configured to estimate a pose of the mobile robot as a function of the detection signals.Type: GrantFiled: July 14, 2015Date of Patent: August 13, 2019Assignee: iRobot CorporationInventors: Alexander D. Kleiner, Nikolai Romanov, Frederic D. Hook
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Patent number: 10376120Abstract: An autonomous floor-traversing robot includes: a wheeled body including a chassis and at least one motorized wheel configured to propel the chassis across a floor, the chassis defining an interior compartment disposed beneath a chassis ceiling; a cover extending across at least a central area of the chassis ceiling; and a graspable handle connected to the chassis and located outside the cover so as to be accessible from above the robot, the handle arranged to enable lifting of the robot. The chassis ceiling defines drainage channels configured to conduct the liquid away from the central area of the chassis ceiling.Type: GrantFiled: September 11, 2017Date of Patent: August 13, 2019Assignee: iRobot CorporationInventors: Rogelio Manfred Neumann, Adam Daniel Leech, David Orrin Swett
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Patent number: 10375880Abstract: In one aspect, a mobile robot includes a chassis, a shell moveably mounted on the chassis by a shell suspension system, and a sensor assembly configured to sense a distance and a direction of shell movement relative to the chassis. The sensor assembly includes a magnet disposed on an underside of the shell. The sensor assembly further includes three or more Hall effect sensors disposed on the chassis in a triangular pattern at fixed distances such that the three or more Hall effect sensors are positioned beneath the magnet when no force is applied to the shell, wherein relative motion between the magnet and the Hall effect sensors causes the sensors to produce differing output signals. The mobile robot also includes a controller configured to receive output signals from the Hall effect sensors and to determine a distance and a direction of movement of the shell relative to the chassis.Type: GrantFiled: December 30, 2016Date of Patent: August 13, 2019Assignee: iRobot CorporationInventors: Russell Walter Morin, Travis Pierce, Chris Bradley
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Patent number: 10335004Abstract: A mobile robot system is provided that includes a docking station having at least two pose-defining fiducial markers. The pose-defining fiducial markers have a predetermined spatial relationship with respect to one another and/or to a reference point on the docking station such that a docking path to the base station can be determined from one or more observations of the at least two pose-defining fiducial markers. A mobile robot in the system includes a pose sensor assembly. A controller is located on the chassis and is configured to analyze an output signal from the pose sensor assembly. The controller is configured to determine a docking station pose, to locate the docking station pose on a map of a surface traversed by the mobile robot and to path plan a docking trajectory.Type: GrantFiled: December 23, 2016Date of Patent: July 2, 2019Assignee: iRobot CorporationInventors: Philip Fong, Jason Meltzer, Jens-Steffen Gutmann, Vazgen Karapetyan, Mario E. Munich
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Patent number: 10314449Abstract: A rotating cleaning element configured to be inserted in a cleaning head compartment of a robotic vacuum, the rotating cleaning element including: a drive end including a drive protrusion configured to engage a drive mechanism of the cleaning head compartment; a bearing end and a shroud configured to surround at least a portion of the bearing end to lessen an amount of hair and similar matter that reaches the bearing; and a central member extending between the bearing end and the drive end.Type: GrantFiled: July 8, 2014Date of Patent: June 11, 2019Assignee: iRobot CorporationInventor: Matthew Blouin
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Patent number: D864778Type: GrantFiled: March 29, 2016Date of Patent: October 29, 2019Assignee: iRobot CorporationInventors: Stuart R. Jang, Brian Doughty, Yves Behar, William Stuart