Patents Assigned to IROBOT
  • Patent number: 10458593
    Abstract: A protractible and retractable mast system for an autonomous mobile robot includes an elongate flexible member including a first lateral end and a second lateral end, and a fastener having a first portion extending along a length of the first lateral end and a second portion extending along a length of the second lateral end. The flexible member is configured to be at least partially coiled within a body of the robot, and a portion of the flexible member is vertically movable away from the body when the flexible member is being uncoiled. The fastener is configured to connect the first lateral end to the second lateral end when the flexible member is being uncoiled, and disconnect the first lateral end from the second lateral end when the flexible member is being coiled.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: October 29, 2019
    Assignee: iRobot Corporation
    Inventors: Patrick Chow, Nikolai Romanov
  • Patent number: 10456002
    Abstract: A cleaning bin mountable to an autonomous cleaning robot operable to receive debris from a floor surface includes a debris compartment to receive a first portion of debris separated from the airflow and a particulate compartment to receive a second portion of debris separated from the airflow. The cleaning bin also includes a debris separation cone having an inner conduit defining an upper opening and lower opening. The upper opening receives the airflow from the air channel. The inner conduit tapers from the upper opening to the lower opening such that the airflow forms a cyclone within the inner conduit.
    Type: Grant
    Filed: December 22, 2016
    Date of Patent: October 29, 2019
    Assignee: iRobot Corporation
    Inventors: Erik Amaral, Timothy R. Ohm, Nicholas Moretto
  • Patent number: 10459063
    Abstract: A mobile robot includes a chassis, a shell moveably mounted on the chassis, and a cutting assembly mounted to the chassis. The mobile robot also includes a communication system that includes an antenna module disposed on a rear portion of the mobile robot. The antenna module includes a base assembly, and an antenna assembly mounted to the base assembly by a spring. The antenna assembly includes a ranging antenna, and at least three angle antennas arranged axisymmetrically about the ranging antenna, such that the ranging antenna and the three angle antennas define a tetrahedral geometry for determining an angle of arrival for one or more incident signals.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 29, 2019
    Assignee: iRobot Corporation
    Inventors: Erik Steltz, Scott Lenser, Steven Shamlian, Brian Doughty, Heath Dube
  • Patent number: 10433696
    Abstract: An autonomous coverage robot includes a cleaning assembly having forward roller and rearward rollers counter-rotating with respect to each other. The rollers are arranged to substantially maintain a cross sectional area between the two rollers yet permitting collapsing therebetween as large debris is passed. Each roller includes a resilient elastomer outer tube and a partially air-occupied inner resilient core configured to bias the outer tube to rebound. The core includes a hub and resilient spokes extending between the inner surface of the outer tube and the hub. The spokes suspend the outer tube to float about the hub and transfer torque from the hub to the outer tube while allowing the outer tube to momentarily deform or move offset from the hub during impact with debris larger than the cross sectional area between the two rollers.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: October 8, 2019
    Assignee: iRobot Corporation
    Inventors: Duane Leigh Gilbert, Jr., Faruk Halil Bursal, Richard Joseph Therrien, Russell Walter Morin
  • Patent number: 10433692
    Abstract: An autonomous floor-cleaning robot comprising a housing infrastructure including a power subsystem for providing the energy to power the autonomous floor-cleaning robot, a motive subsystem operative to propel the autonomous floor-cleaning robot for cleaning operations, a command and control subsystem operative to control the autonomous floor-cleaning robot to effect cleaning operations, and a self-adjusting cleaning head subsystem that includes a deck, a brush assembly mounted in combination with the deck and powered by the motive subsystem to sweep up particulates during cleaning operations, and a vacuum assembly disposed in combination with the deck and powered by the motive subsystem to ingest particulates during cleaning operations. The autonomous floor-cleaning robot also includes a side brush assembly powered by the motive subsystem to entrain particulates outside the periphery of the housing infrastructure and to direct such particulates towards the self-adjusting cleaning head subsystem.
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: October 8, 2019
    Assignee: iRobot Corporation
    Inventors: Joseph L. Jones, Newton E. Mack, David M. Nugent, Paul E. Sandin
  • Patent number: 10426083
    Abstract: A grass cutting mobile robot includes a body and a blade assembly connected to the body and rotatable about a drive axis. The blade assembly includes blades, a housing to hold the blades, and a spring that connects the blade to the housing. The housing includes a slot in which to mount a blade so that a portion of the blade is movable through the slot towards another blade in response to an impact. The slot slopes upwards in the housing towards the body, thereby enabling the blade to move upwards relative to a ground surface toward the body in response to the impact. The spring is for constraining movement of the blade relative to the housing.
    Type: Grant
    Filed: June 13, 2018
    Date of Patent: October 1, 2019
    Assignee: iRobot Corporation
    Inventor: Brian Doughty
  • Patent number: 10429851
    Abstract: A proximity sensor includes first and second sensors disposed on a sensor body adjacent to one another. The first sensor is one of an emitter and a receiver. The second sensor is the other one of an emitter and a receiver. A third sensor is disposed adjacent the second sensor opposite the first sensor. The third sensor is an emitter if the first sensor is an emitter or a receiver if the first sensor is a receiver. Each sensor is positioned at an angle with respect to the other two sensors. Each sensor has a respective field of view. A first field of view intersects a second field of view defining a first volume that detects a floor surface within a first threshold distance. The second field of view intersects a third field of view defining a second volume that detects a floor surface within a second threshold distance.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: October 1, 2019
    Assignee: iRobot Corporation
    Inventors: Steven V. Shamlian, Samuel Duffley, Nikolai Romanov, Dhiraj Goel, Frederic D. Hook, Mario E. Munich
  • Patent number: 10420447
    Abstract: An autonomous floor-cleaning robot comprising a housing infrastructure including a chassis, a power subsystem; for providing the energy to power the autonomous floor-cleaning robot, a motive subsystem operative to propel the autonomous floor-cleaning robot for cleaning operations, a command and control subsystem operative to control the autonomous floor-cleaning robot to effect cleaning operations, and a self-adjusting cleaning head subsystem that includes a deck mounted in pivotal combination with the chassis, a brush assembly mounted in combination with the deck and powered by the motive subsystem to sweep up particulates during cleaning operations, a vacuum assembly disposed in combination with the deck and powered by the motive subsystem to ingest particulates during cleaning operations, and a deck adjusting subassembly mounted in combination with the motive subsystem for the brush assembly, the deck, and the chassis that is automatically operative in response to an increase in brush torque in said brush
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: September 24, 2019
    Assignee: iRobot Corporation
    Inventors: Joseph L. Jones, Newton E. Mack, David M. Nugent, Paul E. Sandin
  • Patent number: 10405718
    Abstract: A robot floor cleaning system features a mobile floor cleaning robot and an evacuation station. The robot includes: a chassis with at least one drive wheel operable to propel the robot across a floor surface; a cleaning bin disposed within the robot and arranged to receive debris ingested by the robot during cleaning; and a robot vacuum configured to pull debris into the cleaning bin from an opening on an underside of the robot. The evacuation station is configured to evacuate debris from the cleaning bin of the robot, and includes: a housing defining a platform arranged to receive the cleaning robot in a position in which the opening on the underside of the robot aligns with a suction opening defined in the platform; and an evacuation vacuum in fluid communication with the suction opening and operable to draw air into the evacuation station housing through the suction opening.
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: September 10, 2019
    Assignee: iRobot Corporation
    Inventors: Russell Walter Morin, Harold Boeschenstein, Faruk Bursal, Chris Grace
  • Patent number: 10398277
    Abstract: A pad particularly adapted for surface cleaning. The pad includes an absorbent core having the ability to absorb and retain liquid material, and a liner layer in contact with and covering at least one side of the absorbent core. The liner layer has the ability to retain and wick liquid material through the liner layer. Cleaning apparatus containing such pads and methods of using such pads are also described.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: September 3, 2019
    Assignee: iRobot Corporation
    Inventors: Michael J. Dooley, Nikolai Romanov, Marcus Williams, Joseph M. Johnson
  • Patent number: 10391630
    Abstract: The present invention provides a mobile robot configured to navigate an operating environment, that includes a machine vision system comprising a camera that captures images of the operating environment using a machine vision system; detects the presence of an occlusion obstructing a portion of the field of view of a camera based on the captured images, and generate a notification when an occlusion obstructing the portion of the field of view of the camera is detected, and maintain occlusion detection data describing occluded and unobstructed portions of images being used by the SLAM application.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: August 27, 2019
    Assignee: iRobot Corporation
    Inventors: Philip Fong, Jason Meltzer, Marc Barnada Rius
  • Patent number: 10391638
    Abstract: A mobile robot includes a processor connected to a memory and a wireless network circuit, for executing routines stored in the memory and commands generated by the routines and received via the wireless network circuit. The processor drives the mobile robot to a multiplicity of accessible two dimensional locations within a household, and commands an end effector, including at least one motorized actuator, to perform mechanical work in the household. A plurality of routines include a first routine which monitors a wireless local network and detects a presence of a network entity on the wireless local network, a second routine which receives a signal from a sensor detecting an action state of one of the network entities, the action state changeable between waiting and active, and a third routine which commands the end effector to change state of performing mechanical work based on the presence and on the action state.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: August 27, 2019
    Assignee: iRobot Corporation
    Inventors: Colin Angle, David Snelling, Melissa O'Dea, Timothy S. Farlow, Samuel Duffley, Jeffrey W. Mammen, Michael J. Halloran
  • Patent number: 10390483
    Abstract: A robot lawnmower includes a robot body, a drive system, a localizing system, a teach monitor, and a controller in communication with one another. The drive system is configured to maneuver the robot lawnmower over a lawn. The teach monitor determines whether the robot lawnmower is in a teachable state. The controller includes a data processing device and non-transitory memory in communication with the data processing device. The data processing device executes a teach routine when the controller is in a teach mode for tracing a confinement perimeter around the lawn as a human operator pilots the robot lawn mower, when the robot lawnmower is in the teachable state, the teach routine stores global positions determined by the localizing system in the non-transitory memory, and when the robot lawnmower is in the unteachable state, the teach routine issues an indication of the unteachable state.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: August 27, 2019
    Assignee: iRobot Corporation
    Inventors: Paul C. Balutis, Alec Likhite, Brian Doughty, Jeff Karlson, Tyler Nikitas
  • Patent number: 10383499
    Abstract: The present disclosure provides a base station for receiving a mobile cleaning robot including a docking structure. The docking structure includes a horizontal surface and at least two electrical charging contacts, each of the electrical charging contacts having a contact surface positioned above the horizontal surface. The base station also includes a platform that is connectable to the docking structure. The platform includes a raised rear surface having a front portion and a rear portion, two wheel wells located in the front portion of the raised rear surface of the platform, and a plurality of raised surface features forward of the raised rear surface configured to support an underside portion of the mobile cleaning robot.
    Type: Grant
    Filed: August 31, 2017
    Date of Patent: August 20, 2019
    Assignee: iRobot Corporation
    Inventors: Levi Fox, Marcus R. Williams, Yanhan Li, Jason Jeffrey Suchman, Lucile Driscoll
  • Patent number: 10379172
    Abstract: A mobile robot includes a body movable over a surface within an environment, a calibration coil carried on the body and configured to produce a calibration magnetic field, a sensor circuit carried on the body and responsive to the calibration magnetic field, and a controller carried on the body and in communication with the sensor circuit. The sensor circuit is configured to generate calibration signals based on the calibration magnetic field. The controller is configured to calibrate the sensor circuit as a function of the calibration signals, thereby resulting in a calibrated sensor circuit configured to detect a transmitter magnetic field within the environment and to generate detection signals based on the transmitter magnetic field. The controller is configured to estimate a pose of the mobile robot as a function of the detection signals.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: August 13, 2019
    Assignee: iRobot Corporation
    Inventors: Alexander D. Kleiner, Nikolai Romanov, Frederic D. Hook
  • Patent number: 10376120
    Abstract: An autonomous floor-traversing robot includes: a wheeled body including a chassis and at least one motorized wheel configured to propel the chassis across a floor, the chassis defining an interior compartment disposed beneath a chassis ceiling; a cover extending across at least a central area of the chassis ceiling; and a graspable handle connected to the chassis and located outside the cover so as to be accessible from above the robot, the handle arranged to enable lifting of the robot. The chassis ceiling defines drainage channels configured to conduct the liquid away from the central area of the chassis ceiling.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: August 13, 2019
    Assignee: iRobot Corporation
    Inventors: Rogelio Manfred Neumann, Adam Daniel Leech, David Orrin Swett
  • Patent number: 10375880
    Abstract: In one aspect, a mobile robot includes a chassis, a shell moveably mounted on the chassis by a shell suspension system, and a sensor assembly configured to sense a distance and a direction of shell movement relative to the chassis. The sensor assembly includes a magnet disposed on an underside of the shell. The sensor assembly further includes three or more Hall effect sensors disposed on the chassis in a triangular pattern at fixed distances such that the three or more Hall effect sensors are positioned beneath the magnet when no force is applied to the shell, wherein relative motion between the magnet and the Hall effect sensors causes the sensors to produce differing output signals. The mobile robot also includes a controller configured to receive output signals from the Hall effect sensors and to determine a distance and a direction of movement of the shell relative to the chassis.
    Type: Grant
    Filed: December 30, 2016
    Date of Patent: August 13, 2019
    Assignee: iRobot Corporation
    Inventors: Russell Walter Morin, Travis Pierce, Chris Bradley
  • Patent number: 10335004
    Abstract: A mobile robot system is provided that includes a docking station having at least two pose-defining fiducial markers. The pose-defining fiducial markers have a predetermined spatial relationship with respect to one another and/or to a reference point on the docking station such that a docking path to the base station can be determined from one or more observations of the at least two pose-defining fiducial markers. A mobile robot in the system includes a pose sensor assembly. A controller is located on the chassis and is configured to analyze an output signal from the pose sensor assembly. The controller is configured to determine a docking station pose, to locate the docking station pose on a map of a surface traversed by the mobile robot and to path plan a docking trajectory.
    Type: Grant
    Filed: December 23, 2016
    Date of Patent: July 2, 2019
    Assignee: iRobot Corporation
    Inventors: Philip Fong, Jason Meltzer, Jens-Steffen Gutmann, Vazgen Karapetyan, Mario E. Munich
  • Patent number: 10314449
    Abstract: A rotating cleaning element configured to be inserted in a cleaning head compartment of a robotic vacuum, the rotating cleaning element including: a drive end including a drive protrusion configured to engage a drive mechanism of the cleaning head compartment; a bearing end and a shroud configured to surround at least a portion of the bearing end to lessen an amount of hair and similar matter that reaches the bearing; and a central member extending between the bearing end and the drive end.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: June 11, 2019
    Assignee: iRobot Corporation
    Inventor: Matthew Blouin
  • Patent number: D864778
    Type: Grant
    Filed: March 29, 2016
    Date of Patent: October 29, 2019
    Assignee: iRobot Corporation
    Inventors: Stuart R. Jang, Brian Doughty, Yves Behar, William Stuart