Abstract: Curable compositions comprising degradable macromonomers having one or more terminal acrylate or methacrylate functionality, a curing composition, and optionally one or more polymerizable acrylate or methacrylate comonomers. Degradable macromonomers are manufactured from cyclic monomers with compounds having acrylate or methacrylate functionality. Depending on their use, the degradable macromonomer compositions further comprise one or more organic or inorganic fillers, including a calcium-based compound and/or a radiopacity-imparting agent. The compositions are particularly suitable for root canal sealants, implants, and pulp capping materials.

Abstract: An endodontic post comprising a combined endodontic post and filling material tip in a single unit. To use the post unit, the device is placed in an oven or heater to heat and soften the thermoplastic material. The device will then be placed in a root canal that has been opened to a predetermined dimension by use of endodontic files, to seal the apical end. If necessary, the gutta percha can be compacted toward the apex, while it is still in the softened state, to ensure the apex is adequately sealed. The post is then cemented into place by lining the canal walls with a bonding agent and filling the interface between the post and the walls of the canal with a dual cure resin cement. This will result in a coronal seal of the canal via resin restorative material and an apical seal of the canal by means of gutta percha and sealant. The remaining portion of the post, extending supra-gingivally, will be used to build a core around it. Any excess will be cut off.

Abstract: A burn-out furnace having heating system configured in a series or plurality of radiating sleeves aligned on top of one another against at least one wall of the burn-out furnace. At least one heating element is disposed in the radiating sleeves. The heating element is preferably a single piece of wire which is coiled or wound along its entire length and curved after it exits each radiating sleeve to continue into the next tube, and “zig-zag” through the plurality of tubes. The heating element is stretched to a point whereby during operation of the furnace, when the heating element is heated, there is little or no creeping of the wire occurring. Moreover, the heating element contains very tight turns between the sleeves as the direction of the element reverses and it continues the zig-zag configuration through the plurality of radiating sleeves.

Abstract: An endodontic post comprising a combined endodontic post and filling material tip in a single unit. To use the post unit, the device is placed in an oven or heater to heat and soften the thermoplastic material. The device will then be placed in a root canal that has been opened to a predetermined dimension by use of endodontic files, to seal the apical end. If necessary, the gutta percha can be compacted toward the apex, while it is still in the softened state, to ensure the apex is adequately sealed. The post is then cemented into place by lining the canal walls with a bonding agent and filling the interface between the post and the walls of the canal with a dual cure resin cement. This will result in a coronal seal of the canal via resin restorative material and an apical seal of the canal by means of gutta percha and sealant. The remaining portion of the post, extending supra-gingivally, will be used to build a core around it. Any excess will be cut off.

Abstract: Opaque porcelains for use with metal cores in the manufacture of PFM restorations. The porcelains exhibit a coefficient of thermal expansion (CTE) substantially equal to or slightly above the CTE of the metal to which it is applied. The porcelains exhibit a CTE equal to or up to about 1.5×10−6/° C. higher than the dental alloys to which they are applied as the opaque. The porcelains are fabricated from a mixture of two frit compositions. A high expansion, leucite containing frit is combined with a low melting glass frit to provide a porcelain having an expansion in the range of 16.9 to about 18×10−6/° C. in the temperature range of 25°-500° C.

Abstract: High strength ceramic components for use in dental applications are provided with a bonding layer disposed thereon to increase the bonding properties of the ceramic component in order that the ceramic component may better bond to a resin material, ceramic material or composite material. Moreover, the bonding layer provides strength to the ceramic component by forming a compressive layer thereon. The ceramic component may be partially or fully embedded in composite material. The ceramic component is bonded to the composite material either by mechanical means, chemical means or both. The material may be placed directly on the ceramic component. Alternatively, the structural component is coated with a bonding layer to provide adhesion between the composite or like material and the structural component.

Abstract: A composite for a dental restoration is presented comprising ground, densified, embrittled glass fibers together with fillers and a polymeric matrix precursor composition. The ground, densified, embrittled glass fibers are obtained by grinding glass fibers which have been densified and embrittled by heating glass fibers at a temperature substantially below the softening point of the glass fibers, without significant fusion or melting together of the fibers. The composite is particularly useful as a direct filling material, in that it has the feel and workability of an amalgam.

Abstract: A method for processing a glass fiber material, wherein the glass fiber material has been heat treated at a temperature less than or equal to the annealing temperature of the glass for a length of time effective to prevent separation and fraying of the edges of the material upon cutting.

Abstract: Micaceous glass-ceramics are useful in the fabrication of single and multi-unit dental restorations including but not limited to orthodontic appliances, bridges, space maintainers, tooth replacement appliances, splints, crowns, partial crowns, dentures, posts, teeth, jackets, inlays, onlays, facing, veneers, facets, implants, abutments, cylinders, and connectors by machining the glass-ceramic using CAM/CAM devices. The micaceous glass-ceramics are provided in a plurality of shades and colors to adequately match the colors and shades of teeth found in 95% or more of the human population.

Abstract: A dental restoration comprising a fiber reinforced composite framework and one or more of a randomly dispersed, fiber-filled veneer, a soft particulate filled composite veneer having a strain to failure greater than that of FRC framework and/or a brittle particulate filled composite veneer having a strain to failure value less than that of the FRC framework. The fiber filled veneer is advantageously placed beneath the framework, the soft veneer is advantageously pled where tensile stresses are expected to occur, while the brittle particulate filled veneer is placed where compressive stresses are expected to occur.

Abstract: Ceramic precursor powders are combined with a binder and pressed into blocks or similar shapes to form green bodies. The ceramic powders consist of fairly uniform particles thoroughly dispersed to be essentially free of agglomerates such that it will sinter predictably and isotropically without appreciable distortion. The green bodies may be soft-sintered to a bisque density less than about eighty five percent of the final density. The soft-sintered blocks are then milled to a desired shape and sintered to a final density rendering a high strength dental restorative material. The material may be aluminum oxide, partially stabilized zirconium oxide, mixtures of the two, mullite or any suitable oxide that may be sintered to high strength (i.e., greater than 250 MPa).

Abstract: Ready-to-use preshaped, prefabricated cured structural components are prepared in a variety of shapes and sizes to be used in the fabrication of dental appliances. Preferably the structural components are fabricated of a fiber-reinforced composite material or a particulate-filled composite material comprising fibers or particulate filler impregnated with a polymeric matrix. The polymeric matrix is partially or fully cured to the point of sufficient hardness to provide a ready-to-use structural component for use in the fabrication of dental appliances such as orthodontic retainers, bridges, space maintainers, tooth replacement appliances, splints, crowns, partial crowns, dentures, posts, teeth, jackets, inlays, onlays, facings, veneers, facets, implants, abutments, cylinders, and connectors.

Abstract: Metal materials are sintered using microwave energy to provide high strength dental restorations. The metal materials used to manufacture the dental restorations herein are sintered to high density to provide high strength products that have a density close to the density achieved when the same materials are cast. A dense solid having a fine microstructure is achieved using microwave heating. Through the process described herein, higher heating rates may be achieved, reducing the time necessary for sintering the materials. The process is faster than conventional processes used in the manufacture of dental restorations, eliminates time-consuming steps typically involved in the lost wax process and provides materials with better grain-size control and properties. It is possible to produce high strength dental restorations at lower temperatures having high hardness and density and small grain size.

Abstract: An anti-microbial dental restorative composition and method of use of the same for use in restoring the function and anatomy of a tooth. Dental restorative materials include bonding agents, resin cements and resin comprise polymerizable unsaturated monomers, oligomers, prepolymers with or without acid groups or combinations thereof. The anti-microbial dental composition prevents secondary decay, greatly enhances sustained anti-microbial activity for a longer period of time with minimum harm to the living structure and surrounding tissues and without affecting the composition's restorative properties.

Abstract: Solid free form fabrication techniques such as fused deposition modeling and three-dimensional printing are used to create a dental restoration. Three-dimensional printing includes ink-jet printing a binder into selected areas of sequentially deposited layers of powder. Each layer is created by spreading a thin layer of powder over the surface of a powder bed. Instructions for each layer may be derived directly from a CAD representation of the restoration. The area to be printed is obtained by computing the area of intersection between the desired plane and the CAD representation of the object. All the layers required for an aesthetically sound restoration can be deposited concurrently slice after slice and sintered/cured simultaneously. The amount of green body oversize is equivalent to the amount of shrinkage which occurs during sintering or curing.

Abstract: A disposable plunger for use in a pressing furnace for the fabrication of dental restorations. The plunger is fabricated of a refractory investment material such as gypsum-bonded, phosphate-bonded or ethyl silicate-bonded investment materials. The plunger is fabricated by known casting methods. The mold used for making the plunger can be supplied by a manufacturer of molds or can be easily made by using an alumina or similar plunger as a model. Laborious cleaning and grinding are not required with plungers herein described. Cracking problems that occur with prior art plungers are decreased, if not completely eliminated.

Abstract: A filler material comprising a fibrous material and one or more forms of surface-modifying particles for use in dental composites and dental restorations. The surface-modifying particles are bonded to the fibrous material to increase the surface area of the fibrous material and improve the bonding properties of the fibrous material to enable it to better bond to a resin matrix material in a dental composite. In accordance with the present invention, the fibrous material possesses a lower melting temperature than the surface-modifying particles. The surface-modifying particles and the fibrous material are heated to a temperature below the softening temperature of the fibrous material but at a temperature and time sufficient to soften the surface of the fibrous material in order to bond the surface-modifying particles thereto.

Abstract: A furnace is provided generally including an upper heating chamber and a lower work base or firing platform. The upper chamber provides the main source of heat to the materials to be heat-treated. The upper chamber contains a muffle within which is located a heater ring assembly. The heater ring assembly is located in the middle to upper half of the muffle and includes an annular heating element that is located between an outer insulation ring and an inner quartz sleeve. A cavity or channel extends through the muffle into which insulation materials and the heater ring assembly is located. The channel area in the muffle below the heater ring assembly allows for the placement of the firing platform therein. The firing platform includes insulation material and a heating element located in the upper portion thereof.

Abstract: Porcelain compositions of the present invention comprises particulate of one or more glass or glass-ceramic powder components. Additionally, one or more opacifing agents, pigments, fluorescing agents and the like may be included in the composition. Based on volume percent, the particulate has a d10 of from about 1.1 and about 1.8 microns; a d50 of from about 3 to about 6 microns; a d90 of from about 8 to about 16 microns; and about 1.0 to about 4.0% by volume of the particulate has a particle size greater than or equal to about 20 microns. The mean particle size is preferably in the range of about 3.0 microns to about 7.5 microns.

Abstract: The present invention relates to unique dental structures such as bridges and crowns. The bridge comprises a structural component such as a fiber reinforced polymeric base material impregnated bar disposed within interproximal cavities located in the distal occlusal surface of the mesial abutment tooth and the mesial occlusal surface of the distal abutment tooth, and a support element of woven fibers and polymeric base material. The support element can span the endentulous area, wrap around the structural component, and provide support for the veneer on the pontic.