Abstract: A vehicle brake system includes a dual acting plunger assembly. The dual acting plunger assembly comprises a housing, an anti-rotation tube secured to a ball screw assembly, and a torque coupler. The torque coupler is attached between the housing and anti-rotation tube, wherein the torque coupler allows rotation between the housing and the anti-rotation tube.

Abstract: A vehicle brake system includes a brake pedal unit (BPU) coupled to a vehicle brake pedal and including an input piston connected to operate a pedal simulator during a normal braking mode, and coupled to actuate a pair of output pistons during a manual push through mode. The output pistons are operable to generate brake actuating pressure at first and second outputs of the BPU. A hydraulic pressure source for supplying fluid at a controlled boost pressure is included. The system further includes a hydraulic control unit (HCU) adapted to be hydraulically connected to the BPU and the hydraulic pressure source, the HCU including a slip control valve arrangement, and a switching base brake valve arrangement for switching the brake system between the normal braking mode wherein boost pressure from the pressure source is supplied to first and second vehicle brakes, and the manual push through mode wherein brake actuating pressure from the BPU is supplied to the first and second vehicle brakes.

Abstract: Method and apparatus for attaching an electrical component to a printed circuit board. The apparatus includes a circuit board, an elastomeric connector, a rotary electrical component having a connector housing for holding the elastomeric connector, and one or more fasteners for securing the electrical component to the circuit board with sufficient force to compress the elastomeric connector and thereby ensure electrical contact between the electrical component and the printed circuit board.

Abstract: A disc brake assembly comprises an anchor bracket, a guide pin, a main damper, and an isolation damper. The anchor bracket has a bore. The guide pin is slidably supported in the bore and has a stem. The main damper is between the stem and an interior surface of the bore. The isolation damper is also between the stem and the interior surface. The isolation damper limits contact between the stem and the interior surface.

Abstract: A method and system for controlling temperatures in a driveline assembly of a vehicle are provided. In one embodiment, the method includes determining an operating temperature associated with the driveline assembly of the vehicle, the driveline assembly comprising forward and rear axles and a power transfer device configured to transmit power from a power source of the vehicle to the forward and rear axles. The method further includes computing a gain factor responsive to the operating temperature, adjusting a control parameter value of a traction control system of the vehicle responsive to the gain factor, and generating a control signal from the traction control system responsive to the control parameter value, the control signal configured to adjust at least one of an output torque of the power source and a braking force of a brake of the vehicle.

Abstract: A motor vehicle disc brake assembly comprises a caliper having a cavity, a brake disc rotatable relative to the caliper, a brake lining mounted to the caliper, a piston mounted in the cavity for displacing the brake lining against the brake disc, and an electromechanical actuator for supporting the piston. The electromechanical actuator has a drive assembly operably connected to a spindle, a rotationally restrained spindle nut threaded on the spindle, and an anti-rattle clip coupling together the piston and spindle nut. Rotation of the spindle by the drive assembly moves the spindle nut to support the piston.

Abstract: A method is provided for detecting a fault condition in a hydraulic brake system of a vehicle having a first hydraulic brake circuit and a second hydraulic brake circuit. A correlation ratio is determined between a measured pressure and the actual vehicle acceleration. A first wheel velocity differential is determined and a second wheel velocity differential is determined. A weighting value is selected in response to determining whether the correlation ratio is within the predetermined range and whether the first wheel velocity differential and the second wheel velocity differential are opposite signs. The selected weighting value is added to a fault counter. A determination is made whether the fault counter is equal to or greater than a predetermined threshold. A fault condition is detected in response to the fault counter greater than or equal to the first predetermined threshold.

Abstract: An apparatus for detecting leakage current through a solenoid coil that includes a capacitor connected to one end of the solenoid coil and a feedback circuit that monitors the rate of decay of the capacitor voltage to determine if an excessive leakage current is present.

Abstract: A disc brake assembly having an anchor bracket, a disc type of service brake assembly having a first brake caliper configured to be secured to the anchor bracket; and an electric disc type of parking and emergency brake assembly having a second brake caliper configured to be secured to the anchor bracket.

Abstract: Methods and apparatus are provided for warming a tire of a driven wheel of a vehicle, in which the vehicle includes one or more driven wheels and one or more non-driven wheels. The method includes determining a range of a transmission associated with the vehicle and determining a position of a throttle pedal associated with an engine of the vehicle. Based on the determined range of the transmission and the determined position of the throttle pedal, the method includes outputting one or more control signals to apply a braking force to the one or more non-driven wheels of the vehicle and outputting one or more control signals to drive the one or more driven wheels to warm the tire of the one or more driven wheels.

Abstract: A spindle nut assembly for an electric parking brake has a spindle and a spindle nut. The spindle has a plurality of spindle stops and a plurality of external threads. The plurality of external threads has at least two threads. The spindle nut is operatively connected to the spindle, has a plurality of stop cams, and has a plurality of internal threads. At least one of the plurality of stop cams is engaged with at least one of the plurality of spindle stops when a first thread of the plurality of internal threads is started on any external thread of the plurality of external threads.

Abstract: A vehicle brake system includes a brake pedal unit (BPU) coupled to a vehicle brake pedal and including an input piston connected to operate a pedal simulator during a normal braking mode, and coupled to actuate a pair of output pistons during a manual push through mode. The output pistons are operable to generate brake actuating pressure at first and second outputs of the BPU. A hydraulic pressure source for supplying fluid at a controlled boost pressure is included. The system further includes a hydraulic control unit (HCU) adapted to be hydraulically connected to the BPU and the hydraulic pressure source, the HCU including a slip control valve arrangement, and a switching base brake valve arrangement for switching the brake system between the normal braking mode wherein boost pressure from the pressure source is supplied to first and second vehicle brakes, and the manual push through mode wherein brake actuating pressure from the BPU is supplied to the first and second vehicle brakes.

Abstract: A pump attenuator bypass valve (40/100/200) is located at an outlet of a pump (30) in a vehicle braking system (10) between the pump (30) and an attenuator (34). The attenuator bypass valve (40/100/200) includes a bypass valve housing (41), a first fluid flow path (74, 57/179/220, 208), and a second fluid flow path (80/183). The first fluid flow path (74, 57/179/220, 208) is defined in the housing (41) and is configured to allow continuous flow of fluid when the pump (30) operates at a first pump flow rate. The second fluid flow path (80/183) is defined in the housing (41) and is configured to bypass the first fluid flow path (74, 57/179/220, 208) and to allow continuous flow of fluid when the pump (30) operates at a second pump flow rate higher than the first pump flow rate.

Abstract: A brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The apparatus for producing the brake caliper comprises a mold member and a core member. The mold member has two mold sections meeting at a vertical interface, the first mold section having an extension from the vertical interface into the second mold section to form an integrally cast lug on the brake caliper. The core member has three extensions operative to form three integrally cast locating surfaces on the cast brake caliper, the extensions defining datum surfaces for subsequent machining of the cast brake caliper to predetermined tolerances using the three locating surfaces as the datum surfaces.

Abstract: A brake system includes first and second wheel brakes, a reservoir, and a brake pedal unit having a housing and a pair of output pistons slidably disposed in the housing. The output pistons generate brake actuating pressure during a manual push-through mode for actuating the first and second wheel brakes. The system further includes a plunger assembly having a housing having first and second ports, a motor driving an actuator, and a piston connected to the actuator. The piston pressurizes a first chamber when the piston is moving in a first direction to provide fluid flow out of the first port. The piston pressurizes a second chamber when the piston is moving in a second direction opposite the first direction to provide fluid flow out of the second port. The first and second ports are selectively in fluid communication with the wheel brakes.

Abstract: A method of traction control for a vehicle. Lateral and longitudinal accelerations are measured for a vehicle. A maximum supportable drive torque for a first wheel of the vehicle is calculated as a function of the lateral and longitudinal accelerations. A commanded vectoring brake torque is applied to the first wheel using a brake device. The commanded vectoring brake torque is an amount by which a driveline torque delivered to the first wheel exceeds the maximum supportable drive torque.

Abstract: A disc brake assembly comprises an anchor bracket, a guide pin, a main damper, and an isolation damper. The anchor bracket has a bore. The guide pin is slidably supported in the bore and has a stem. The main damper is between the stem and an interior surface of the bore. The isolation damper is also between the stem and the interior surface. The isolation damper limits contact between the stem and the interior surface.

Abstract: Methods and apparatus are provided for warming a tire of a driven wheel of a vehicle, in which the vehicle includes one or more driven wheels and one or more non-driven wheels. The method includes determining a range of a transmission associated with the vehicle and determining a position of a throttle pedal associated with an engine of the vehicle. Based on the determined range of the transmission and the determined position of the throttle pedal, the method includes outputting one or more control signals to apply a braking force to the one or more non-driven wheels of the vehicle and outputting one or more control signals to drive the one or more driven wheels to warm the tire of the one or more driven wheels.

Abstract: This invention relates to a brake clip for use with a disc brake assembly. The brake clip includes a U-shaped section having a base leg with opposing first and second legs extending from the base leg. An abutment leg extends from at least one of the first and second legs of the U-shaped section. An extension leg extends from the abutment leg. The abutment leg is in contact with an anchor bracket of the disc brake assembly and the extension leg is in contact with a brake pad of the disc brake assembly when the brake clip is disposed therebetween.

Abstract: A system for controlling movement of an outside rear view mirror of a vehicle having a plurality of outside rear view mirrors, each mirror including a housing and at least one motor configured to control mirror tilt, and one motor to control an inward/outward fold of the housing. An electronic control unit processes movement commands in response to one or more switches. Each motor is connected to a shared driveline, and each motor is further connected to an associated driveline.