Abstract: A modular boring head includes a tubular main body having an internal thread with a first pitch and a pair of axially extending cantilevered members. A movable rod engages the tubular main body such that the movable rod is movable with respect to the tubular main body in an axial direction, D. The movable rod has an internal thread with a second pitch different than the first pitch. A leadscrew is disposed within the tubular main body and has a plurality of gear teeth. Rotation of the leadscrew causes the pair of axially extending cantilevered members of the tubular main body to cooperatively engage with the plurality of gear teeth of the leadscrew in such a manner so as to produce an audible and tactile click, each click being indicative of a distance the movable rod is displaced with respect to the tubular main body.

Abstract: The present invention provides rotatable cutting tools having washers with changing thicknesses. One side of the washer has a tapered surface that increases the thickness of the washer from the inner radius towards the outer radius, resulting in a thicker portion at the outer edge of the washer. The rotatable cutting tool may also have a bit with a tapered surface. The tapered surface of the bit may be structured and arranged to engage with the tapered surface of the washer. The rotatable cutting tool may also include a holder such that the assembled rotatable cutting tool includes the washer between the bit and the holder with the bit inserted into the holder and washer.

Abstract: A coating includes a first base layer including a nitride of at least Al and Cr, a second base layer including a nitride of at least Al and Cr overlying the first base layer, and an outermost indicator layer overlying the second base layer. The first base layer has a positive residual compressive stress gradient. The second base layer has substantially constant residual compressive stresses. The outermost indicator layer includes a nitride of Si and Me, wherein Me is at least one of Ti, Zr, Hf, and Cr. The outermost indicator layer has residual compressive stresses that are less than the residual compressive stresses of the second base layer.

Abstract: The invention relates to a hydraulic tool mount having a bore into which a sealing piston is inserted, wherein the sealing piston comprises a pin, a seal and a head which are arranged one behind the other in an axial direction (A) and thus form a stack, wherein the seal comprises a circumferential sealing lip for abutment and sealing against an inner wall of the bore in order to achieve a first sealing effect, and the bore comprises a sealing seat which, when the sealing piston is inserted, forms a stop for the head in axial direction (A), so that, in an end position of the sealing piston, the head abuts the sealing seat and thereby closes the bore in order to achieve a second sealing effect. The invention further relates to a corresponding sealing piston.

Abstract: A rotary cutting tool includes a support structure having a central hub located at an axially rearward end of the rotary cutting tool. A plurality of primary support members extends from the central hub in different axial and radial directions in three-dimensional space with respect to a central, rotational axis of the rotary cutting tool. The support structure may include one or more secondary support members extending from a primary support member in different axial and radial directions in three-dimensional space, and one or more tertiary support members to increase stiffness of the support structure. The central hub extends in a plane that is substantially perpendicular to the central, rotational axis of the rotary cutting tool. In one embodiment, each of the plurality of primary support members have a different physical dimension.

Abstract: In one aspect, refractory coatings are described herein having multiple cubic phases. In some embodiments, a coating comprises a refractory layer of TiAlN deposited by PVD adhered to the substrate, the refractory layer comprising a cubic TiAlN phase and a cubic A1N phase, wherein a ratio of intensity in the X-ray diffractogram (XRD) of a (200) reflection of the cubic AlN phase to intensity of a (200) reflection of the cubic TiAlN phase, I(200)/I(200), is at least 0.5.

Abstract: A tool retainer is provided. The tool has a retainer sleeve having a longitudinal external tab to engage with an internal recessed radial groove with a tool holder, and wherein the retainer sleeve has two internal radial tabs that engage with a recessed groove in a rotating tool shank. A cutting tool assembly including a cutting bit and the retainer sleeve is provided.

Abstract: The invention relates to a drill comprising a body which extends along a longitudinal axis (L) from a rear side (B) to a front side (F), wherein the body comprises a main cutting edge on the front side (F), wherein the body comprises at least one guide bevel which extends in axial direction (A) and toward the front side (F), wherein, toward the front side (F), the guide bevel has an end section which is tapered. The invention further relates to a method for producing such a drill.

Abstract: The invention relates to a drill comprising a body which extends along a longitudinal axis (L) from a rear side (B) to a front side (F), wherein the body comprises a main cutting edge on the front side (F), wherein the body comprises at least one guide bevel which extends in axial direction (A) and toward the front side (F), wherein, toward the front side (F), the guide bevel has an end section which is tapered. The invention further relates to a method for producing such a drill.

Abstract: A rotary cutting tool includes a tool body including a chip flute portion having a plurality of helical chip flutes separated by lobes. In one aspect, a tunable vibration absorber assembly is disposed within a cavity formed in the chip flute portion. In another aspect, the tunable vibration absorber assembly is disposed within a cavity of a replaceable cutting head. In each aspect, the tunable vibration absorber assembly includes at least two tunable absorber masses, a resilient material between the one or more absorber masses and the cavity, and one or more connecting members for preventing relative angular displacement of the one or more tunable absorber masses. The at least two tunable absorber masses are suspended only by the resilient material, thereby enabling the tunable vibration absorber assembly to be tuned to a desired frequency for suppressing torsional vibration of the rotary cutting tool during a cutting operation.

Abstract: A turning toolholder includes a shank, a club head, and a clamp and a clamp screw for clamping a cutting insert. The club head includes a clamp coolant supply hole in fluid communication, a flank coolant supply hole and an auxiliary rake coolant supply hole, all in fluid communication with the main coolant supply hole. Coolant is supplied through a rake coolant exit opening formed in the forward nose portion of the clamp to direct coolant to the top rake surface of the cutting insert, and coolant is supplied through a flank coolant exit opening located below the insert-receiving pocket to provide coolant to the side flank surfaces of the cutting insert. In addition, an auxiliary rake coolant supply housing formed on a top surface of the club head supplies additional coolant to the top rake surface of the cutting insert during high heat applications.

Abstract: A rotary cutting tool includes a tool body including a chip flute portion having a plurality of helical chip flutes separated by lobes. In one aspect, a tunable vibration absorber assembly is disposed within a cavity formed in the chip flute portion. In another aspect, the tunable vibration absorber assembly is disposed within a cavity of a replaceable cutting head. In each aspect, the tunable vibration absorber assembly includes at least two one or more tunable absorber masses, a resilient material between the one or more absorber masses and the cavity, and one or more connecting members for preventing relative angular displacement of the one or more tunable absorber masses. The at least two one or more tunable absorber masses are suspended only by the resilient material, thereby enabling the tunable vibration absorber assembly to be tuned to a desired frequency for suppressing torsional vibration of the rotary cutting tool during a cutting operation.

Abstract: The invention relates to a method for producing a blank, in particular a blank for the production of a cutting tool, wherein a green body extending in the direction of the extrusion axis is produced from extrusion material by means of an extruder which has an extrusion channel extending along an extrusion axis; wherein the extrusion channel together with a movable mold element forms a die of the extruder; and wherein the mold element is moved relative to the extrusion channel and within said extrusion channel during the extrusion of the green body, whereby the shaping geometry of the die is changed so that the completely extruded green body hereby has a first functional segment and a second functional segment adjacent thereto in the direction of the extrusion axis (4); wherein the two functional segments differ with regard to their geometries impressed by the die.

Abstract: A washerless cutting tool assembly includes a cutting tool holder and a rotatable cutting tool at least partially disposed within the cutting tool holder. The cutting tool holder includes an alignment feature in the form of a protrusion at an axial forward end and a groove at an axial rearward end of the head portion of the rotatable cutting tool. The groove is capable of receiving the protrusion of the cutting tool holder to align the central, longitudinal axis of rotatable cutting tool with the central, longitudinal axis of the cutting tool holder. The cutting tool assembly further includes a limited rotated feature in the form of a braking ring disposed within an annular groove and a retainer ring disposed over the braking ring.

Abstract: A rotary cutting tool includes a shank portion, a cutting portion, and a cutting tip. The cutting portion includes a plurality of blades and a plurality of flutes. Each blade includes a leading face, a trailing face, and a land surface extending between the leading face and the trailing face. The cutting end includes an end cutting edge having a first end face cutting edge portion formed with a positive, neutral or negative radial angle, a positive dish angle and a negative axial rake angle, and second end face cutting edge portion formed with a highly positive radial angle, a positive dish angle and a negative axial rake angle. The highly positive radial angle of the second end face cutting edge portion enables the rotary cutting tool to perform a ramp operation at very large ramp angles of between about 15-45 degrees.

Abstract: A rotary cutting tool, in particular a drill, is described, which comprises a shank and an exchangeable cutting tip (14). For this purpose, a locking geometry having an undercut of a first type and a torque transmission geometry is provided on the shank. A locking projection having a torque transmission counter-geometry is provided on the cutting tip, wherein, in a mounted state, the locking projection engages in the undercut of the first type and the torque transmission counter-geometry abuts the torque transmission geometry. The rotary cutting tool further comprises a securing unit, which holds the cutting tip on the shank.

Abstract: A tool retainer is provided. The tool has a retainer sleeve having a longitudinal external tab to engage with an internal recessed radial groove with a tool holder, and wherein the retainer sleeve has two internal radial tabs that engage with a recessed groove in a rotating tool shank. A cutting tool assembly including a cutting bit and the retainer sleeve is provided.

Abstract: Railway wheel milling tool system including a railway wheel truing cutters and tangential railway wheel milling inserts are disclosed. The tangential milling inserts have at least four indexable cutting edges, each with a central wiper cutting edge segment between two convex cutting edge segments. The milling inserts may allow both the flat portion and curved portion of a railway wheel to be machined with an improved surface finish. The railway wheel truing cutters comprise a plurality of insert pockets structured and arranged to receive the tangential railway wheel milling inserts.

Abstract: The invention relates to a machining tool (2) for processing a bore in a workpiece, in particular for simultaneous processing of a plurality of bores distanced from one another by a predefined distance, said machining tool having a cutting body (8) extending in the direction of a tool longitudinal axis (4) and having at least one cutting element (12) arranged circumferentially, and a guide body (10), which adjoins the cutting body (8) in the direction of the tool longitudinal axis (4), is fastened to the cutting body (8) and has at least one circumferentially arranged guide element (20). The guide body (10) is free of cutting elements (12) and the guide body (10) is designed to exert a preload force such that, during use, the at least one guide element (20) is preloaded against a bearing for the guide body (10).