Abstract: A clamping tool holder includes a tool holder body and a clamp for clamping a cutting insert. The clamp causes the cutting insert to press against the bottom and the side walls of an insert-receiving pocket of the tool holder body. The tool holder body has an inclined surface sloping inward in a direction away from the insert-receiving pocket. The clamp has an inclined surface that acts as a ramp with the inclined surface of the tool holder body. When a clamp screw is tightened, a nub of the clamp engages an inside rearward surface of a mounting bore of the insert with face contact and a contact pad engages a top surface of the cutting insert. As a result, the clamp exerts a force downward and rearward force on the insert. In one aspect, the nub has a polygonal cross-sectional shape.

Abstract: A wear-resistant armored cutting tool may be provided. The wear-resistant armored cutting tool may include a tool body, a bolster, at least one wear-resistant member, and a cutting tip. The bolster may be fixedly attached to the tool body with an end of a surface of the tool body disposed adjacent the bolster. The at least one wear-resistant member may be fixedly attached to the tool body. The at least one wear-resistant member may be disposed adjacent to the end of the surface of the tool body. The cutting tip may be fixedly attached to the bolster. The bolster, the at least one wear-resistant member, and the cutting tip may each have a material hardness which is greater than that of the tool body.

Abstract: A washerless cutting tool assembly includes a cutting tool holder and a rotatable cutting tool at least partially disposed within the cutting tool holder. The cutting tool holder includes an alignment feature in the form of a protrusion at an axial forward end and a groove at an axial rearward end of the head portion of the rotatable cutting tool. The groove is capable of receiving the protrusion of the cutting tool holder to align the central, longitudinal axis of rotatable cutting tool with the central, longitudinal axis of the cutting tool holder. The cutting tool assembly further includes a limited rotated feature in the form of a braking ring disposed within an annular groove and a retainer ring disposed over the braking ring.

Abstract: The invention relates to a sealing piston, which is designed for use in a hydraulic expansion chucking device. The sealing piston comprises a pin that extends in an axial direction (A), and a seal that adjoins the pin and likewise extends in said axial direction (A). The seal comprises a sealing shaft that adjoins the pin and has a shaft radius (Rs). The seal further comprises a sealing head that adjoins the sealing shaft, wherein the sealing head comprises a circumferential sealing lip, which has a sealing radius (Rd) that is greater than the shaft radius (Rs). The sealing lip forms a contact surface in radial direction (R) for abutment and sealing against an inner wall of a bore in the expansion chucking device, and, measured in axial direction (A), has a sealing length (Ld) that is greater than the difference between the sealing radius (Rd) and the shaft radius (Rs). The invention further relates to a corresponding expansion chucking device.

Abstract: A cutting tool, such as a reamer, includes a rear machine connection member, a center tube, a front cutting ring, and a rear cutting ring. The front cutting ring includes a sleeve member and one or more cutting head assemblies. Each cutting head assembly includes at least one support arm extending radially outwardly from a rotational axis, RA, of the cutting tool, and a cutting head supported by the at least one support arm. The at least one support arm of the cutting head assembly defines a fluid dynamic structure for directing fluid flow in a desired direction to facilitate chip evacuation during a cutting operation. The fluid dynamic structure can be an airfoil, a turbine blade, or similar structure that produces a directed fluid flow.

Abstract: A valve seat assembly includes a body having an insert pocket with an axially extending inner surface and a radially extending bottom surface. The valve seat further includes an insert disposed within the insert pocket of the body. The insert includes an axially extending outer surface and a radially extending bottom surface for mating with the axially extending inner surface and a radially extending bottom surface of the insert pocket of the body. The axially extending inner surface of the body is formed with a non-zero reverse taper angle, A4, for securing the insert within the insert pocket of the body. The axially extending outer surface of the insert is formed with a reverse taper angle, A5, equal to or greater than zero degrees. A valve assembly includes a valve and the valve seat assembly in reciprocating contact with the valve.

Abstract: A method for producing a replaceable cutting head is described. The replaceable cutting head is manufactured by extruding a blank. During extrusion of the blank, a number of helical coolant channels and a number of helical flutes are simultaneously formed. After extrusion, the flutes have a first angle of twist (D1), and the coolant channels have a second angle of twist (D2). After extrusion, the blank is sintered and then reworked to selectively adjust the first angle of twist (D1) and the pitch of the flutes. The method produces an endless blank that is capable of being parted off to a desired length without any sacrificial allowance, which provides significant material and cost savings as compared to conventional methods.

Abstract: Valves and valve assemblies are described herein employing architectures which can mitigate degradative wear mechanisms, thereby prolonging life of the assembly. In one aspect, a valve comprises a head including a circumferential surface and a valve seat mating surface comprising sintered cemented carbide. Leg members extend from the head, wherein thickness of one or more of the leg members tapers in a direction away from the head to induce laminar fluid flow around the head. In some embodiments, the sintered cemented carbide is an inlay coupled to the valve head.

Abstract: A modular drill apparatus (100) includes: a shank (110) having a pocket (112); a cylindrical post (117) centrally secured within a bottom (114) of the pocket (112); a cutting tip (130) including a lower portion (131) including a central bore (136) which receives the cylindrical post (117), an upper portion (132) and a channel (134) therebetween; and an insert assembly (150) interfitted within and supported by the channel (134), the insert assembly (150) being expandable along a length thereof for securing the cutting tip (130) to the shank (110) within the pocket (112) by providing an interference fit and retractable along the length thereof for releasing the cutting tip (130) from the pocket (112) by overcoming the interference fit.

Abstract: A cutting tool includes a tubular body made of a composite material, such as carbon reinforced fiber polymer (CFRP). A front support structure comprising a central hub and a plurality of spokes extending radially outward from the central hub is attached proximate the front end of the tubular body. A rear support structure comprising a central hub and a plurality of spokes extending radially outward from the central hub is attached proximate the rear end of the tubular body. Cartridge supports are attached directly to one of the front and rear support structures. A rear machine connection member is attached to the rear support structure for providing coolant to the front and rear support structures. The CFRP tubular body increases the stiffness to weight ratio of the cutting tool.

Abstract: A reducing sleeve for fastening a machining tool in a tool holder is described. Said reducing sleeve comprises a reducing sleeve body, which comprises a first tool-side end and a second tool holder-side end. In addition, at least one coolant supply channel is provided in the reducing sleeve body. Furthermore, a multifunctional interface is arranged at the second end and is designed for coupling to a sealing unit and a safety unit. Additionally presented is a modular system for providing a reducing sleeve assembly, which comprises such a reducing sleeve, a sealing unit, and a safety unit. In addition, a machining assembly with a tool holder, a reducing sleeve, and a machining tool is presented.

Abstract: An indexable milling cutter includes a milling cutter body with a plurality of flutes and a plurality of seating surfaces adapted to mount a cutting insert thereon. The milling cutter body includes a plurality of coolant reservoirs in fluid communication with an adapter. In one aspect, each coolant reservoir lies along a circular intersection line of a coolant manifold. In another aspect, a longitudinal axis of each coolant reservoir is oriented at a non-zero angle, A, with respect to a central, longitudinal axis of the milling cutter. A plurality of coolant ducts in fluid communication with each coolant reservoir, each coolant duct having a smaller cross-sectional area than the coolant reservoir, provide multiple streams of coolant targeted at a plurality of specific critical cutting areas of the cutting insert.

Abstract: A rotary cutting tool with enhanced bump-off capability is disclosed. The cutting tool includes a tool shank having a pocket. A replaceable cutting head is at least partially disposed within the pocket of the tool shank with an interference fit. A coupling pin assembly is at least partially received within a bore of the tool shank. The coupling pin assembly comprises a sleeve member and a coupling pin at least partially disposed within the sleeve member. The sleeve member includes an upper portion and a lower portion having a non-circular cross-sectional shape with a bump-off surface. An actuation screw contacts the coupling pin assembly and causes the replaceable cutting head to move relative to the tool shank. The bump-off surface of the lower portion of the sleeve member extends radially outward with respect to the coupling pin by a distance, D, thereby providing enhanced bump-off capability.

Abstract: Cutting tool holders are disclosed that include vibration dampening elements. The vibration dampening elements may extend parallel to a longitudinal plane of the cutting tool holder. The vibration dampening elements allow the cutting tool holders to have a smaller width while still providing higher grooving depth.

Abstract: A cutting insert includes an upper surface having a circular cutting edge, a lower surface opposite the upper surface, an exterior sidewall between the upper surface and the lower surface, and an interior sidewall defining a hole extending from the upper surface to the lower surface. The interior sidewall includes an upper interior sidewall portion and a lower interior sidewall portion. The lower interior sidewall portion increases in radius with respect to a downward direction of the cutting insert. The lower interior sidewall portion includes a plurality of recessed portions positioned about a circumferential direction of the lower interior sidewall portion.

Abstract: A reducing sleeve for fastening a machining tool in a tool holder is described. The reducing sleeve includes a reducing sleeve body, which has a first tool-side end and a second tool holder-side end. In addition, at least one coolant supply channel is provided in the reducing sleeve body. In one embodiment, a safety unit with a pull-out safety geometry has a sealing element, such as an O-ring, to selectively direct coolant through coolant holes in the safety unit and the at least one coolant supply channel or alternatively through a central coolant channel. In this embodiment, a multifunctional interface, and additional O-ring and a sealing unit are not required. A modular reducing sleeve assembly includes a reducing sleeve and a safety unit as separate parts. In addition, a machining assembly including a tool holder, a reducing sleeve, and a machining tool is described.

Abstract: A rotary cutting tool includes a cutting head having a plurality of insert-receiving pockets for radially mounting a first type of cutting insert in a first cutting region and for tangentially mounting a second type of cutting insert in a second cutting region. The first cutting region has a first length, L1, and the second cutting region has a second length, L2, that is greater in magnitude than the first length, L1. The two types of cutting inserts provides a hybrid cutting insert design in which the first type of cutting inserts provide an increased chip gash volume for effective chip evacuation, and the second type of cutting inserts provide an increased core diameter to minimize deflection of the rotary cutting tool.

Abstract: A rotary cutting tool comprises a tool body having an axis of rotation (L) and a cylindrical shank, which comprises at least one locking groove via which the cutting tool can be axially locked in a tool holder. The locking groove has an axial groove, which extends from an axial end on the receiving side in axial direction (A) to an axial stop, and a circumferential groove, which is laterally adjacent to the axial groove and extends away from the axial stop and the axial groove in circumferential direction (U) toward a rotation stop. The circumferential groove comprises a first end face and a second end face opposite to said first end face, both of which extend in a plane that is perpendicular to the axis of rotation (L). A tool assembly having such a rotary cutting tool and a tool holder having a cylindrical tool receptacle for the cutting tool is provided as well.

Abstract: A cutting tool with interconnected arms that increases the stiffness to weight ratio of the cutting tool is described. The principles of the invention can be applied to any cutting tool, such as a reamer, a milling cutter, a slotting cutter, and the like. In one example, a cutting ring includes a cutting head assembly with a leading arm, a trailing arm, and a cutting head supported by the leading arm and the trailing arm. The trailing arm interconnects with the leading arm of an adjacent cutting head assembly, and the leading arm interconnects with a trailing arm of another adjacent cutting head assembly. As a result of this interconnection of arms, the axial, radial and tangential stiffness to weight ratio of the cutting tool is increased. A support member may be included to further increase the stiffness to weight ratio.

Abstract: A wear-resistant armored cutting tool may be provided. The wear-resistant armored cutting tool may include a tool body, a bolster, at least one wear-resistant member, and a cutting tip. The bolster may be fixedly attached to the tool body with an end of a surface of the tool body disposed adjacent the bolster. The at least one wear-resistant member may be fixedly attached to the tool body. The at least one wear-resistant member may be disposed adjacent to the end of the surface of the tool body. The cutting tip may be fixedly attached to the bolster. The bolster, the at least one wear-resistant member, and the cutting tip may each have a material hardness which is greater than that of the tool body.