Abstract: Disclosed embodiments may include methods for forming a foam product comprising forming a skin and inserting a bracket at least partially into the skin. Another embodiment method for manufacturing a foam product may comprise sealing a tube of material in a cavity of a mold, blowing air into the tube of material to form a skin comprising an interior surrounded by a wall, cutting an incision in the skin wall, inserting a bracket through the incision and into the skin interior, filling the skin interior with foam, and curing the foam. Disclosed embodiments may further include foam product comprising a skin with an interior surrounded by a wall, a bracket within the skin interior, a foam substantially filling the skin interior and securing the bracket in place, a recessed region configured to mate with a mounting assembly on a chair, and an incision in the skin wall, the incision positioned outside of the recessed region.

Abstract: A computer docking station includes a body having a cradle portion configured to support a portion of a portable computer and having a connector operable to electrically couple with a docking connector of the portable computer. The body further includes an arm portion. A latching member is coupled with the arm portion and movable between a first, retracted position within the arm portion, in which the portable computer can be removed from the docking station, and a second, extended position from the arm portion, in which the portable computer cannot be removed from the docking station. The latching member includes a cam surface and automatically moves from the second position to the first position as the portable computer is inserted into the docking station, and automatically moves from the first position to the second position once the portable computer is fully inserted into the docking station.

Abstract: Spring cushions 10 having slow-acting pocketed spring cores 12 characterized by the individual springs of the cores 12 being pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores 12.

Abstract: A seating unit that includes a linkage mechanism adapted to move the seating unit between seat-lift, closed, extended, reclined, and seat-lift positions is provided. The linkage mechanism includes a seat-mounting plate mounted to a footrest assembly, a base plate fixedly mounted to a lift assembly, a back-mounting link rotatably coupled to the seat-mounting plate, a seat-adjustment assembly with a bellcrank, and a linear actuator for automating adjustment of the linkage mechanism. In operation, a stroke in a first phase of the linear actuator generates a force on the bellcrank that translates the seat-mounting plate rearward in a consistent angle of inclination and rotates the back-mounting link from a reclined to an upright orientation. A stroke in a second phase acts to collapse the footrest assembly. A stroke in a third phase causes the lift assembly to raise and tilt the seating unit, thereby accommodating egress and ingress of an occupant.

Abstract: A furniture cushion comprises a matrix of interconnected pocketed springs, each spring of which is contained within a pocket of fabric, and a fiber pad overlying an upper surface of the matrix of pocketed springs, the fiber pad having a first layer in contact with the upper surface of the matrix of pocketed springs and a second layer in contact with the first layer, the first layer having a first density and said second layer having a second density, the first density being greater than the second density.

Abstract: This invention is directed to a two-position, at rest, seat angle adjustment assembly that locks the seat in two distinct positions. In a first position, the seat is generally horizontal, while in a second position, the seat is inclined at an angle relative to horizontal. The assembly includes left and right adjustment mechanisms, a rod, and a lever. The left and right adjustment mechanisms are mounted to the seat and the back assembly on each side thereof. Each of the mechanisms includes a housing, and a cam. The cam is received in the housing and the rod is fixably received within the cam. The lever is attached to the rod proximate the right adjustment mechanism. The lever is utilized to rotate the cams within their respective housings thereby moving the seat with respect to the back assembly.

Abstract: The present invention is directed to opening a spring roll pack in a controlled manner. A support surface is provided that is positioned to support the spring roll pack. A compression mechanism compresses the spring roll pack. As the spring roll pack is compressed, the spring roll pack is rotated while an accumulator winds wrapping material of the spring roll pack.

Abstract: Spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores (12). Fill material, such as pieces, strands or elements of foam or fiber is located inside at least some of the pocketed springs to reduce noise.

Abstract: Inductively coupled shelving units and storage containers with integrated primary coils, as well as inductively coupled systems for storing and charging tools, are provided. Power is inductively coupled from a primary coil to a device containing a secondary coil. Primary coils may be integrated into a shelving unit to charge devices stored on the shelving unit. Primary coils may similarly be integrated into a storage container. Inductively coupled shelving units may also be configured to receive and hold an inductively coupled storage container such as a toolbox. An integrated secondary coil in the toolbox receives power inductively coupled from a primary coil in a shelving unit. Integrated primary coils in the toolbox then inductively couple the received power to secondary coils in individual devices. Integrated primary coils may provide varying amounts of power.

Abstract: An apparatus for feeding and slitting soft goods has multiple slitting systems with respective slitting blades mounted on a cross rail. A slitting blade positioning system is movable parallel with the cross rail and operable to move slitting systems along the cross rail. A material feed motor is connected to a feed roller and operable to move the soft goods past the slitting system. A control is first operable to cause the slitting blade positioning system to move identified slitting systems to desired positions on the cross rail. Thereafter, the control operates a drive shaft motor to rotate slitting blades mounted on the drive shaft and the material feed motor, thereby moving the soft goods past the slitting blades.

Abstract: An adjustable bed (10) includes an adjustable bed base (12) for supporting a mattress (14). The adjustable bed base (12) comprises an articulated deck (50) comprising head, seat, leg and foot deck boards (54, 56, 58, 58) hingedly joined together and supported from a frame (32). At least one of the support sections has an opening (72, 74) and a pocket (86) secured underneath the opening. Inside the pocket (86) is located a vibratory motor (100), the vibratory motor (100) being electrically coupled to a powered drive unit (66) for vibrating a portion of the adjustable bed (10).

Abstract: A method of manufacturing spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being sealingly pocketed within semi-impermeable fabric material.

Abstract: Spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores (12).

Abstract: A seating product comprising a seat deck assembly secured at opposite ends to a frame. The seat deck assembly comprises a seat deck. A textile border is disposed between at least one end of the seat deck assembly and the frame. The textile border is attached to the frame, thereby flexibly coupling the seat deck assembly thereto. Cushions, padding or an upholstered covering can complete embodiments of the seating product.

Abstract: A support system comprises a hub comprising a channel, a leg comprising a finger that slideably engages the channel, and a washer that prevents the finger from disengaging the channel, wherein a multi-dimensional force is exerted that tightens the connection therebetween when the hub, the leg, and the washer are connected together. A method of connecting a support system for an article of furniture comprises inserting a finger of a leg into a channel of a hub to form a mating connection therebetween, connecting a washer to the hub to maintain the finger within the channel, and exerting a multi-dimensional force to secure the leg to the hub.

Abstract: A computer docking station for supporting and electrically coupling to a portable computer that has a docking connector includes a body having a support portion configured to support the portable computer, and a main connector moveable relative to the body between an engaged position in which the main connector is engageable with the docking connector, and a disengaged position. The computer docking station also includes a frame coupled to the body and the main connector. The frame is movable relative to the body between a first position, in which the main connector is in the disengaged position, and a second position, in which the main connector is in the engaged position. The computer docking station further includes a subframe coupled to the frame. The subframe is movable with the frame from the first position to the second position and is movable relative to the frame from the second position to a third position to inhibit movement of the main connector away from the engaged position.

Abstract: A module bedding system comprises a universal base having removable mattress supporting panels, a headrest adjustable module and a footrest adjustable module. The universal base may be used with the removable panels in place to support a conventional non-adjustable mattress or the removable panels may be removed and the adjustable modules substituted to enable the base to support either a headrest adjustable mattress or a headrest and footrest adjustable mattress.