Abstract: A two-piece motion-transmitting cable assembly includes first and second cables, each having a core wire surrounded by a conduit; a male housing connected to the first cable and having a ridged length adjustment section; a spring retainer slideably interconnected with the exterior of the male housing and having a female retaining clip at a first end; a female housing connected to the second cable and having a male retaining clip engaging with the female retaining clip when the male and female housings are mated; an adjustment clip engaging with the ridged length adjustment section to lock the male housing in a position relative to the female housing; and a spring contained between the exterior of the male housing and the interior of the spring retainer and interacting with the spring retainer, in conjunction with the retainer clip, to bias the first cable in a direction toward the second cable.

Abstract: A block attacher for attaching blocks to slats as stringers for pallets includes a slat dispenser disposed to dispense individual slats to a slat driver, the slat driver being selectively positionable. A first block dispenser dispenses a block to an assembly station where a position fixture is disposed to operatively cooperate with the slat driver and the block dispenser to position the dispensed block abutting the individual slat when the slat driver is in a first selected position. At least one other position fixture is disposed to operatively cooperate with the slat driver to position a second dispensed block abutting the individual slat when the slat driver is in a second selected position. The subsequent blocks may be dispensed by the same block dispenser as the first block, or by different dispensers.

Abstract: The order in which panels 13 are to be quilted, the amount of quilting-induced shrinkage, and the amount of crop between adjacent panels 13 are stored in a machine readable file 13 for use in operating a print line 10. Such information 13 is printed or otherwise placed on the material 11 at the print line 10 so as to be readable by a sensor 22 at a quilting station, where the information 13 is read and used to control the quilter 21. Panels 15 are quilted according to a schedule and in batches in the most efficient manner, and panels are cut according to information read from records on the material. Shrinkage is compensated for and appropriate crops are made between panels. The printing line prints series of panels on a web 11 in rolls 14 that can be fed, last-printed panel first, into the quilter.

Abstract: A clutch actuator has a housing with a load bearing element disposed within it. A force application element disposed within the housing applies force to the load bearing element. A stop assembly includes a retaining stopper between the load bearing element and the force application element. The stopper is dimensioned relative to a retainer and to the load bearing element to stop movement of said load bearing element relative to said retainer in the absence of a force application, and the stopper is dimensioned relative to said retainer and to said load bearing element to allow movement of said load bearing element relative to said retainer when force is applied against the load or when is force is released toward the load. One surface of the retainer, the stopper or the load bearing element is textured.

Abstract: This invention provides a spring assembly for use in a chair tilt control mechanism. The tilt control mechanism is one that can recline and return a backrest for a chair. The spring assembly includes a cylindrical block that has first and second ends and a central bore. A pair of end caps is located at each of the first and second ends of the block. Each end cap has a receiving section that can rotate within the central bore of the block. Each end cap also has a hole extending through it that provides a coupling point for the chair backrest. The spring assembly also includes at least one steel coil spring around the block. The spring has one terminal end coupled to the tilt control mechanism and the other end coupled to one of the end caps. The end caps rotate within the block as the chair backrest is reclined or returned. The force needed to rotate the end caps is a sum of the spring force provided by the spring and the frictional relationship between the block and the end caps.

Abstract: This invention provides a spring assembly for use in a chair tilt control mechanism. The tilt control mechanism is one that can recline and return a backrest for a chair. The spring assembly includes a cylindrical block that has first and second ends and a central bore. A pair of end caps located at each of the first and second ends of the block. Each end cap has a receiving section that can rotate within the central bore of the block. Each end cap also has a hole extending through it that provides a coupling point for the chair backrest. The spring assembly also includes at least one steel coil spring around the block. The spring has one terminal end coupled to the tilt control mechanism and the other end coupled to one of the end caps. The end caps rotate within the block as the chair backrest is reclined or returned. The forced needed to rotate the end caps is a sum of the spring force provided by the spring and the frictional relationship between the block and the end caps.

Abstract: A bedding or seating product comprising a pocketed spring assembly made up of a plurality of parallel strings of springs joined to each other. Each of the strings of springs comprises a plurality of interconnected pocketed coil springs. The product has multiple sections of differing firmness attributable in part to differing heights of the pockets of the strings of springs. Filler is placed above the lower sections of the pocketed spring assembly.

Abstract: A modular material supply system for an automated quilting machine having a variety of fill material supply devices, a cover material tick magazine, a fill laminator, and optionally a digital printer. The system is capable of selecting the desired cover and fill materials and supplying them continuously to a laminator to form a layered material, which is then fed to the quilting machine. The flexibility of the modular system reduces the need for system downtime to changeover component materials for producing different quilted products.

Abstract: Some embodiments of the present invention employ a modular room including a plurality of modular room components (e.g., anchor assemblies, upright assemblies, etc.). These anchor assemblies and upright assemblies can take different forms permitting assembly of a modular room or modular structure in different manners, and in some cases provide for interchangeable interior and exterior wall panels and components. In some embodiments, a bracket assembly is coupled to an substantially vertical elongated upright for improved strength and stability. Preferably, the anchor assembly has a base plate with at least one edge at an angle with respect to the rest of the base plate for additional strength. If desired, the vertical position of the upright with respect to the base plate can be adjusted. In some embodiments, one or more overhead trusses are used to stabilize the walls of a modular room.

Abstract: A die casting process uses information derived from analysis of a prior casting to modify the process producing a subsequent casting. An aluminum alloy casting is manufactured at a first location. During the manufacture thereof, plural physical parameters are measured and recorded in an entry in memory. Further during the manufacture thereof, the casting is marked with a unique identifier which is stored, with the plural physical parameters, in the entry. The castings are then shipped to a second location, remotely located relative to the first location, for chrome plating. The chrome plated castings are examined for defects and, using the unique identifier on the casting, the casting is associated with the entry containing the physical parameters under which it was manufactured. The physical parameters may then be adjusted so that the subsequent castings are manufactured under conditions less likely to produce defects.

Abstract: A chair control mechanism for positioning between the seat and seat support of a chair. The chair control mechanism includes a base section for mounting to a seat support such as an adjustable height cylinder, and a seat mounting section pivotally interconnected with the base section. A seat is mounted to the seat mounting section, and is pivotal about a seat pivot axis. An adjustable position back mounting arrangement is pivotally interconnected with the seat mounting section, and the chair back is engageable with the back mounting section. A variable stop arrangement is interposed between the base section and the seat mounting section, for varying the range of pivoting movement of the seat relative to the seat support. The back can be selectively locked in one of a number of predetermined positions relative to the seat by operation of a variable position back locking arrangement.

Abstract: A die casting process using pattern recognition techniques to identify those die castings manufactured under conditions likely to produce a die casting which would subsequently prove unacceptable for use. By promptly identifying such die castings, they may be discarded before being shipped to a remote facility for further processing. As a result, the rejection rate of die castings at the remote facility may be reduced and the raw materials used to form the discarded die castings may be more readily recycled.

Abstract: A die casting system for manufacturing die castings configured for measuring plural physical parameters during the forming of each die casting and to associate the measured physical parameters with the specific die casting manufactured under those conditions and any defect information subsequently acquired for that die casting. By enabling a die casting manufacturing system to associate such types of information, control over the manufacturing process may be enhanced.

Abstract: A stapler for clinching materials together with a generally U-shaped staple. The stapler has an anvil with spaced-apart wedges disposed adjacent a backing plate, and the spaced-apart wedges have respective chamfers that contact legs of the staple and guide the legs away from each other. A driver blade is movable between the spaced apart wedges and pushes against a staple crown. As an actuator pushes the driver blade between the wedges, the staple is being pushed over the wedges. The actuator retracts the driver blade from between the spaced-apart wedges substantially independent of a biasing force pushing the spaced apart wedges against the backing plate.

Abstract: A rocker recliner linkage mechanism having a headrest pop-up linkage is provided. The pop-up linkage includes a headrest drive link, a headrest bell crank and a toggle link. The headrest bell crank couples the headrest drive link to the toggle link and is pivotally coupled with a back support linkage. The headrest drive link is coupled with the drive linkage, and the toggle link is coupled with the headrest mounting linkage. The pop-up linkage utilizes the movement of drive linkage to move the headrest mounting linkage between the closed position to the support position as the chair moves between upright and intermediate positions. The pop-up linkage is also adapted to maintain the position of the headrest relative to the backrest as the chair is moved between intermediate and fully reclined positions.

Abstract: A bale binding machine utilizes controlled pins to guide the path of a wire (or strap) around a bale such that strength-reducing bending is not introduced to the wire. The bale binding machine binds bales of fibrous bulk materials such as cotton and nylon.

Abstract: A fold down seat back or seat bottom has at least one ergonomic support device in it. A traction cable is operatively engaged at one end with the ergonomic support device to actuate it. The fold down seat back includes a rotating cable tension unit and a fixed torsion bar. The rotating member moves relative to the fixed member when said fold down seat back is folded up. The traction cable is comprised of a sleeve having a first end and a second end and a wire having a first end and a second end. The wire is disposed to slide axially through the sleeve. The first sleeve end is attached to the rotating cable tension unit. The wire end is attached to the fixed torsion bar. The wire end may be attached to the torsion rod with a pulley.

Abstract: A resilient structure having a fiber batt with coil springs disposed therein and respective coil spring paths. Each of the coil spring paths extending from a respective coil spring and having a profile similar to a cross-sectional profile of the respective coil spring taken in a plane parallel to a length of the coil spring. A method is also provided for heating the coil springs and inserting the coil springs into a side wall of the fiber batt to produce the coil spring paths that have a profile similar to a cross-sectional profile of the respective coil spring taken in a plane parallel to a length of the coil spring.

Abstract: A high resiliency elastomeric seating composite adapted for use on a chair is provided. The seating composite includes an adhesive layer positioned between a film layer and an elastomeric net material. The film layer may be formed of urethane, vinyl or a combination thereof and is cast onto a sheet of release paper. The release paper is removed from the film layer and the adhesive layer is positioned between the film layer and elastomeric net material. The film layer, adhesive layer and net material are then flame laminated to form the seating composite. The adhesive layer is formed of a urethane foam material and the elastomeric net material may be formed of a polyester elastomeric material that is woven or biaxially-oriented extruded. In an alternative embodiment, the film layer is cast directly on the net material without the use of the adhesive layer.

Abstract: A bedding or seating product comprises a pocketed spring assembly having a plurality of parallel strings of springs joined to each other. Each of said strings of springs comprises a row of interconnected pockets, each of the pockets containing at least one spring encased in a fabric pocket and with more than one line of attachment between at least selected adjacent pockets. At least one spacer strip or at least one scrim sheet extends between the interconnected pockets of at least one string of springs and is secured thereto to provide stability in the pocketed spring assembly.