Abstract: A two-material conveyor belt module and a method for making it. A conveyor belt module comprises a rigid thermoplastic link substrate topped with a high-friction layer made of a resilient material. A dense array of teeth protrudes upward from the link substrate. The resilient material is overmolded onto the link substrate at a temperature high enough to melt the ends of the teeth. The melted ends of the teeth mix with the resilient material to form a bond firmly retaining the high-friction layer atop the substrate.

Abstract: A spacing conveyor having article-accelerating rollers and selectively retractable stops to control the gaps between consecutive conveyed packages. A sensor measures the length of a package being fed onto the spacing conveyor. A controller selectively actuates one or more actuators positioned along the length of the conveyor to move selected stops advancing with the conveyor from a retracted position to a blocking position to receive packages a variety of sizes and to control the gaps between consecutive packages.

Abstract: In one embodiment, an object repositioning system configured for use in association with a conveyor includes opposed gates positioned over the conveyor and oriented in an initial partially-closed position in which the gates define an opening through which objects conveyed by the conveyor can pass that is narrower than a width of the conveyor, a locking mechanism configured to lock the gates in the initial partially-closed position, and an actuation mechanism configured to release the locking mechanism to enable the gates to pivot when an object conveyed by the conveyor contacts both of the gates at the same time.

Abstract: A spiral conveyor for positively driving a conveyor belt along a helical path. The spiral conveyor includes a rotating cylindrical tower with parallel drive members extending from the bottom to the top of the tower on its periphery. Each drive member includes an outwardly protruding ridge that varies in height from the bottom to the top of the tower. The variations in height facilitate the belt's entry onto and exit from the tower and robust, positive driving engagement with the inside edge of the belt along the majority of its path along the tower.

Abstract: A conveyor belt having multiple roller sets, each roller set including a first roller and a second roller, the first roller being movable into contact with the second roller so that driving of one of the rollers in a first angular direction causes rotation of the other roller in a second, opposite angular direction.

Abstract: Metal-coated thermo-plastic conveyor belt components and methods for their manufacture. Hinge rods, sprockets, and belt modules are coated with metal to increase their stiffness or wear resistance or to improve other performance characteristics.

Abstract: A modular plastic conveyor belt constructed of belt modules having hooked structure to hold belt rows together during splicing for easier hinge-rod insertion and to accommodate an elongated belt edge portion permitting hinge-rod growth and a method for splicing such a belt together. The modules include a pivot end that hooks into a mating receptacle on the module of a consecutive belt row. An aperture through the receptacle and the pivot end is aligned with the apertures of other hinge elements to form a lateral passageway for a hinge rod.

Abstract: A modular plastic conveyor belt that is useful in accommodating hinge rods that tend to lengthen during use and an edge module for constructing such a belt. An edge portion of the edge module has an elongated link end that provides an unimpeded growth path for a hinge rod within the confines of the belt. The edge portion of one edge module is hooked to the edge portion of an adjacent edge module by a pivot that is pivotally received in a mating receptacle on the adjacent module.

Abstract: Apparatus and method for recirculating articles on a belt conveyor. An article-recirculation path is formed in a pair of parallel conveyor belts running continuously in opposite directions. Article-supporting rollers in each belt rotate to transfer articles from one belt to the other in a transfer region at each end of the conveyor to form an endless recirculation path.

Abstract: A continuous cooker having a conveyor capable of repositioning product and cleaning itself of debris and a method for its operation. The cooker includes a conveyor that transports food atop a conveyor belt to a cooking chamber. Upper and lower diverting rollers guide the belt along an S-shaped product-repositioning path segment. The lower diverting roller is rotated at a speed different from the speed of the conveyor belt to cause the belt to slip on the roller's periphery, which effects a scraping action against the conveying side of the belt to dislodge debris.

Abstract: A detachable stacked attachment for a modular conveyor belt. An attachment, for example, a bucket, comprises a group of components arranged side by side in an aligned stack of parallel layers. Interior components are sandwiched between outermost and end components. The number and widths of the components in the stack define the width of the resulting stack attachment. In this way, an attachment of selected width may be attached to a conveyor belt.

Abstract: Roller-type peeling apparatus and crowned rollers in the peeling channels of the peeling apparatus. Each peeling channel includes small-diameter insert rollers frictionally counterrotated by simultaneous contact with two large-diameter, rotating powered rollers separated across a gap. Holddowns at spaced locations along the length of the insert rollers hold the insert roller against the two powered rollers and into the mouth of the gap. The insert roller or the powered rollers are crowned between consecutive holddowns to compensate for the tendency of the insert roller to deflect and to provide uniform contact pressure between the insert roller and the powered rollers along the insert roller's length.

Abstract: A package-culling conveyor system and a method for culling flat packages from a bulk flow of flat and non-flat packages. The conveyor system includes a tilted conveyor belt that conveys flat packages along its length while non-flat packages tumble off its lower side edge to initially cull flat packages from a bulk flow of packages. Retention means, such as a high-friction outer conveying surface or a raised barrier along the length of the outer conveying surface of the tilted conveyor belt, holds flat packages on the tilted conveyor belt. The initially separated packages are more fully culled in a conveyor comprising a roller conveyor belt with package-supporting belt rollers rotated in a direction to push packages sidewise toward a culling element that extends along the length of the roller conveyor belt. Examples of culling elements include powered rollers and vertical walls forming side guards. The powered roller lifts the contact side of non-flat packages to free flat packages underneath.

Abstract: A shaft assembly using spring clips to confine components mounted on the shaft in selected positions. The shaft assembly includes a shaft with components mounted along its length. Each component is confined by a pair of flanking spring clips. Each spring clip has a pair of confronting side panels resiliently coupled together. Holes through the side panels receive the shaft. The side panels are biased to converge toward each other so that a laterally applied force from a confined component acts in the direction of the bias to prevent the clip locked on the shaft from unlocking.

Abstract: The spiral belt conveyor is a conveyor belt system for trans-porting articles vertically along a helical path. The spiral belt conveyor includes a platform and a central frame structure extending upwardly from the platform. Two idler rollers are mounted on the platform. A helical track having an inner portion and an outer portion is concentrically disposed around the shaft. The inner portion of the helical track has a first radius, and the outer portion thereof has a second radius greater than the first radius. An upper end of the inner portion of the helical track meets an upper end of the outer portion of the helical track adjacent an upper end of the central frame structure. A conveyor belt is mounted on the helical track and the pair of idler rollers.

Abstract: An easy-to-clean conveyor belt constructed of a series of rows of belt modules having lateral depressions forming channels across the width of the belt along which water can be sprayed to flush debris off the side edge of the belt. Lateral ridges between the depressions and hinge eyes at the ends of each module serve as levees that prevent debris being flushed through the channels from draining into hinge joints between consecutive belt rows.

Abstract: In one embodiment, a conveyor system includes a conveyor belt having a plurality of conveyor belt rollers configured to divert articles on the conveyor belt, and a drive mechanism that engages the conveyor belt rollers, the drive mechanism being configured to drive the conveyor belt rollers, the drive mechanism being adjustable such that the conveyor belt rollers can be selectively driven in a first angular direction and, optionally, a second, opposite angular direction so that articles can be selectively diverted to either side of the conveyor belt at a desired diverting angle. One version of the drive mechanism has drive rollers mounted in cartridges and rack gears engaging pinion gears on the cartridges to adjust the orientation of the drive rollers relative to the belt rollers to drive them in selectively opposite angular directions.

Abstract: A self-clearing conveyor transfer system for transferring articles between two mutually perpendicular conveyor belts. One version of the transfer system includes a finger transfer plate with fingers at one end extending into the end of a raised-rib belt and powered rollers at the opposite end rotating about axes perpendicular to the fingers. A second conveyor belt perpendicular to the raised-rib belt advances parallel to the roller axes. Articles transfer from one belt to the other across the finger transfer plate. Because the rollers are powered, straggling articles are not stranded on the transfer plate.

Abstract: A conveyor transfer system and a transfer platform for transferring articles from an upstream conveyor to a downstream conveyor across a gap. The transfer platform fits in the gap between two conveyors arranged end to end. At least one of the conveyors includes a conveyor belt that reverses direction around a reversing element at the gap. The transfer platform floats in the gap supported by the conveyor belt or its reversing element without a direct connection to the conveyor frame.

Abstract: Methods for singulating laterally abutting conveyed articles in a conveyor (60). The method includes separating laterally abutting articles by means of a first conveyor section (62) having in-line rollers (64) or oblique rollers rotating at a first speed in a conveying direction (70) and a second laterally adjacent conveyor section (63) having oblique rollers (65) rotating at a second speed in a direction causing articles atop the oblique rollers (65) in the second section (63) to diverge from articles atop the rollers in the first section. Differing the roller speeds helps the abutting articles to increase their separation in the conveying direction.