Abstract: The present invention relates to an apparatus and method for stretch wrapping a load in an efficient manner so as to tightly and securely wrap the load at a desired tension without rupturing the packaging material. The method and apparatus compensate for variation in demand rate as the load is wrapped so as to apply the wrapping material to a load at a desired force, maintain the desired containment tension on the wrapping material on the load after wrapping, and prevent the wrapping material from rupturing during wrapping. The apparatus combines two systems, power assisted roller stretch (“PRS”) and roller stretch (“RS”) to vary the supply rate of the packaging material as the demand rate varies. The apparatus automatically switches between the two types of prestretch to achieve “high” and “low” wrapping force dependent upon the demand rate.

Abstract: The present invention relates to an apparatus and method for stretch wrapping a load in an efficient manner so as to tightly and securely wrap the load at a desired tension without rupturing the packaging material. The method and apparatus compensate for variation in demand rate as the load is wrapped so as to apply the wrapping material to a load at a desired force, maintain the desired containment tension on the wrapping material on the load after wrapping, and prevent the wrapping material from rupturing during wrapping. The apparatus combines two systems, power assisted roller stretch (“PRS”) and roller stretch (“RS”) to vary the supply rate of the packaging material as the demand rate varies. The apparatus automatically switches between the two types of prestretch to achieve “high” and “low” wrapping force dependent upon the demand rate.

Abstract: A leading end of packaging materials placed in a retainer to hold the leading end of the packaging material in the retainer. Packaging material is dispensed from a packaging material dispenser, and relative rotation is provided between the dispenser and a load to wrap packaging material around the load. The packaging material is automatically released from the retainer in response to force applied by packaging material wrapped around the load, or other unpowered actuation.

Abstract: A load portion is engaged in an infeed area and transported from the infeed area to a wrapping area with rotational, horizontal, and vertical carriers. Those carriers move the portion of the load horizontally along two horizontal degrees of freedom and one vertical degree of freedom by rotating a portion of the load about a vertical axis and translating the portion of the load along a generally linear horizontal direction and a generally linear vertical direction. The load is disengaged in the wrapping area and a stretch wrap packaging material dispenser is engaged and is transported to the wrapping area by the same rotational, horizontal, and vertical carriers to wrap the portion of the load with stretch wrap packaging material by using, once again, the same rotational, horizontal, and vertical carriers to rotate the dispenser around the load.

Abstract: A stretch wrapping machine includes a packaging material dispenser for dispensing packaging material and a segmented wrapping frame for supporting the packaging material dispenser. The frame includes segments of track which are assembled to one another to form a track for the packaging material dispenser so the packaging material dispenser can revolve around the load while rolling on coaxial wheel pairs. A motor drives the packaging dispenser around the load to wrap packaging material around the load.

Abstract: A stretch wrapping machine includes a film dispenser for dispensing packaging material and tensioning control means for controlling the tension of the packaging material during application to a load. The dispenser and tension controlling means may be used with a round frame, a frame with corners, a driving mechanism or a turntable, at least one of which will have signaling means for activating the tension controlling means.

Abstract: Loads are stretch wrapped by applying a waterproof top sheet to a load, lifting the edges of the waterproof top sheet while the sides of the load are wrapped with waterproof packaging material, releasing the edges of the waterproof top sheet and securing the edges of the waterproof top sheet around the load.

Abstract: A method of building and wrapping a load including infeeding load units to an infeed area of a layer building area at an infeed level below a desired height of the load, repeatedly building load layers in a layer building area from load units incoming from the infeed area at the infeed level, repeatedly transporting the load layers from the layer building area to a load building and wrapping area to sequentially build a load of layers to the desired height of the load in the load building and wrapping area from layers built in the layer building area, wrapping the load of layers in the load building and wrapping area while building at least one interim layer in the layer building area from load units, outputting the wrapped load from the load building area, and sequentially transporting the interim layer and at least one other layer built in the layer building area from the layer building area to the load building and wrapping area to sequentially form a load of layers in the load building and wrapping area.

Abstract: A load is stretch wrapped with a sheet of stretch wrap packaging material dispensed from a stretch wrap packaging material dispenser. A cornerboard is attached to the sheet of stretch wrap packaging material and transported to the load with the stretch wrap packaging material. Relative rotation is provided between the stretch wrap packaging material dispenser and the load to wrap the stretch wrap packaging material around the load. The cornerboard is placed on the corner of the load with the stretch wrap packaging material and bent from a flat configuration to a bent configuration around a corner of the load with the stretch wrap packaging material.

Abstract: A stretch wrapping apparatus is provided for stretch wrapping a load with a stretch wrapping material. The apparatus includes a dispenser for dispensing stretch wrapping material and a mechanism for rotating the dispenser around an axis of rotation to wrap the stretch wrapping material around the load. A conveyor transfers the load to and from a wrapping area, the conveyor having two sides and defining a centerline therebetween intersecting the axis of rotation. A frame supports the dispenser including at least one upright leg, only one leg of the frame being disposed on one of the sides of the conveyor and being spaced from a line perpendicularly intersecting the conveyor centerline at the axis of rotation.

Abstract: An apparatus for stretch wrapping a load with stretch wrap packaging material includes a dispenser for dispensing a sheet of stretch wrap packaging material and a turntable assembly for supporting and rotating a load about a generally vertical axis to wrap the sheet of stretch wrap packaging material around the load. The turntable assembly includes a generally horizontal support surface for supporting the load and a horizontally displaceable barrier mounted along at least a portion of the peripheral edge of the support surface a position normally spaced a greater distance from the vertical axis than the peripheral edge along which the displaceable barrier is mounted.

Abstract: A load of stretch wrap with a sheet of stretch wrap packaging material by feeding a sheet through a stretch wrap dispenser and stretching and dispensing from the dispenser, and providing relative rotation between the dispenser and the load to wrap the stretched sheet around the load. The portion of the sheet is weakened with a sheet weakening device, and sheet is tensioned to break the sheet at the weakened portion.

Abstract: A stretch wrap dispenser includes a support for a roll of stretch wrap packaging material and a core which permits the roll to rotate. The support has an indexing portion with an outer radial area for contacting and indexing one axial end of the stretch wrap packaging material at a predetermined axial position. It also has an inner radial area for permitting any portion of the core that extends beyond the one axial end of the stretch wrap packaging material to extend beyond the predetermined axial position. Relative rotation is provided between dispenser and the load to wrap the stretched sheet around the load.

Abstract: A load having top and bottom caps is stretch wrapped at a wrapping station having turntable and a dispenser for dispensing stretch wrap packaging material, and a corner board placer for placing a corner board having tapered top and bottom edges on each corner of the load. With the load positioned on the turntable, the corner board placer is controlled by a controller to perform the steps of forming an acute angle between first and second portions of the corner board, and moving the corner board toward the corner until the first and second portions have been inserted between the top and bottom caps.

Abstract: Stretch wrapping packaging material on a load includes introducing such wrapped packaging material onto tips of projecting portions of the first grooved rollers so that the packaging material spans the nonprojecting portions of the first grooved roller. The web of the packaging material on the first grooved roller are transported in the direction generally parallel to the grooves by powering the first grooved roller. The web of the packaging material spanning the nonprojecting portions of the first grooved roller is impinged by the tips of the projecting portions of an idling second grooved roller to stretch the sheet between the projecting portions of the first and second grooved rollers in a direction transverse to the direction in which the sheet is transported. The web is preferably separated from second grooved surface either before or simultaneous with its separation from the first grooved roller.

Abstract: A roll product is wrapped with a sheet of stretch wrap packaging material dispensed from a stretch wrap dispenser. A portion of the sheet is positioned between a clamp and the stretch wrap dispenser so that the portion of the sheet is across a load path between the load and a roller for rotating the load. The load is transported along the load path and placed in driving contact with the roller. The load is rotated by driving the load with a roller. The clamp is moved from a first location to a second location where the sheet is wrapped around the load and secured in place by another portion of the sheet.

Abstract: A method and apparatus for wrapping the top and sides of a load. A web dispenser dispenses and stretches web on the direction in which it is dispensed. The load is rotated relative to the web dispenser as web is wrapped onto the load. The web dispenser is positioned in an orientation generally parallel to the sides of the load for wrapping the sides of the load, and is changed to an orientation generally parallel to the top of the load for covering the top of the load. A web supply may change orientation along with the web dispenser or may be fixed relative to the web dispenser in an orientation generally parallel to the sides of the load. When the web supply is fixed, an accumulator is provided for accumulating web. The accumulator dispenses web when the web dispenser is changing orientation and when the web dispenser is in the orientation generally parallel to the top of the load.

Abstract: A stretch wrapping machine includes a web dispenser and a rotatable support for providing relative rotation between the web dispenser and load to wrap a web of packaging material around the load. Cooperating bearing members engage each other for supporting the rotatable support and permitting the rotation of the rotatable support. One of the bearing members is mounted on the rotatable support and the other bearing member is mounted on the fixed support. One of the bearing members includes a track of resilient material and the other bearing member includes a roller surface which rolls along the track of resilient material.

Abstract: A stretch wrapping apparatus includes a dispenser for dispensing stretch wrap packaging material. The dispenser includes upstream and downstream prestretch rollers for engaging and stretching stretch wrap packaging material. The dispenser also includes an intermediate orienting roller positioned between the upstream and downstream prestretch rollers. The intermediate orienting roller abuts one of the upstream and downstream prestretch rollers, and is spaced from the other of the upstream and downstream prestretch rollers. Relative rotation is provided between the dispenser and the load to wrap the stretch wrap packaging material around the load.

Abstract: A load of stretch wrap with a sheet of stretch wrap packaging material by feeding a sheet through a stretch wrap dispenser and stretching and dispensing from the dispenser, and providing relative rotation between the dispenser and the load to wrap the stretched sheet around the load. The portion of the sheet is weakened with a sheet weakening device, and sheet is tensioned to break the sheet at the weakened portion.