Abstract: Gas lasers including nanoscale catalysts and methods for producing such lasers are disclosed herein. In one embodiment, a gas laser includes a gas containment structure having a gas discharge region and a laser gas medium in the gas discharge region. The gas laser also includes a plurality of optical elements spaced apart from each other at opposite ends of the gas discharge region to form a laser resonator. The gas laser further includes a nanoscale catalyst proximate to and in communication with the gas discharge region to modify oxidation and/or decomposition processes of selected components of the laser gas medium. In one embodiment, the nanoscale catalyst can include a metal-oxide support substrate carrying a plurality of nanoscale particulates. The nanoscale particulates can be composed of one or more of the following: gold, silver, or platinum, and have an average size of about 1-50 nm.

Abstract: Laser conversion systems and methods for converting laser systems for operation in different laser safety classification modes are disclosed herein. In one embodiment, a laser system includes a laser configured to emit radiation greater than about 5 mW and an exterior housing containing the laser. The exterior housing has a section configured to be in a first arrangement in which the laser system is classified as a class I system and a second arrangement in which the laser system is classified as a class IV system. The laser system further includes a conversion module operably coupled to the laser system and the section. The conversion module is configured to enable one or more regulatory features required for class IV operation of the laser system when the section is in the second arrangement and disable the regulatory features required for class IV operation of the laser system when the section is in the first arrangement.

Abstract: Laser-based material processing systems and methods for using such systems are disclosed herein. In one embodiment, for example, a laser-based material processing system includes a workpiece support, a positioning assembly over at least a portion of the workpiece support, and a laser. The system includes a laser beam director carried by the positioning assembly to direct a beam generated by the laser toward the workpiece support. The system also includes a dispensing unit carried by the positioning assembly to discharge a material toward the workpiece support. The system further includes a controller operably coupled to the positioning assembly, the laser beam director, and the dispensing unit. The controller can be configured to move the laser beam director and the dispensing unit relative to the workpiece support such that (a) the beam is directed toward a first portion of the workpiece support, and (b) the dispensing unit discharges material toward the first portion of the workpiece support.

Abstract: Laser-based material processing systems and methods for using such systems are disclosed herein. In one embodiment, for example, a laser-based material processing system includes a workpiece support, a positioning assembly over at least a portion of the workpiece support, and a laser. The system also includes a laser beam director carried by the positioning assembly to direct a beam generated by the laser toward the workpiece support. The system further includes a dispensing unit carried by the positioning assembly to discharge a material toward the workpiece support. The dispensing unit can be configured to discharge a number of different materials onto a workpiece carried by the workpiece support.

Abstract: A region of a pile fabric is impacted with a laser at spaced illuminated areas in a dithered image, wherein the laser energy and duration of impact in the illuminated areas are selected to shorten the fibers within the illuminated area. The spacing of the illuminated areas within the region and the amount of shortening within the illuminated areas are selected to essentially maintain a hand or feel of the pile fabric. Fleece and corduroy can be sculpted to provide a three-dimensional image, while maintaining the hand of the fleece. In dyed pile fabrics, the illuminated areas can be selected to change the dye distribution within the pile material to provide an altered coloration.

Abstract: A laser material processing system and method focus a laser beam to a smaller spot size with a high power density using a movable beam expander to provide high resolution laser beam for engraving and/or cutting. A movable beam focusing assembly containing a beam expanding optics and a beam focusing optics is a part of a motion system providing a high power density focused beam within the material processing area minimizing size and weight of the laser beam positioning optics and avoiding the problems inherent in handling and positioning a larger diameter beam.

Abstract: A laser includes a deformable tube holding an electrode assembly that includes conformable spacers. The spacers are deformed by compression of the tube into good surface contact with the electrodes and the tube walls, thereby providing the necessary path for heat removal from the plasma in order to maintain the required operating temperature for adequate performance of the laser.

Abstract: A marking apparatus for printing and laser treating a workpiece in a single registration with a pallet. Printing heads and pallets are moveable relative to each other to apply an ink to the workpiece, such that, upon locating the printing head in relocated position, a laser beam can controllably intersect the workpiece.

Abstract: A region of a pile fabric is impacted with a laser at spaced illuminated areas in a dithered image, wherein the laser energy and duration of impact in the illuminated areas are selected to shorten the fibers within the illuminated area. The spacing of the illuminated areas within the region and the amount of shortening within the illuminated areas are selected to essentially maintain a hand or feel of the pile fabric. Fleece and corduroy can be sculpted to provide a three-dimensional image, while maintaining the hand of the fleece. In dyed pile fabrics, the illuminated areas can be selected to change the dye distribution within the pile material to provide an altered coloration.

Abstract: An apparatus and method for an optical scanner comprises a mirror, a coil, a magnetic circuit, and a support connected to the mirror. The mirror has a reflective surface and a periphery. A coil of electrically conductive material consists of a plurality of windings around the periphery of the mirror. The magnetic circuit comprises a magnet having opposite poles generating a magnetic flux therebetween. A support is connected to the mirror, the support rotatably supporting the mirror in the magnetic flux with the magnetic flux intersecting the coil.

Abstract: A method of ablating a hole into a hard, non-metallic substrate is disclosed. At least on laser assembly capable of generating a laser beam in an axis having a focus that is moveable relative to said axis is provided. A focus of the laser beam is positioned adjacent at least one surface of the substrate. A first layer of the substrate is ablated by the laser beam. The focus is moved relative to the axis corresponding to the depth of the substrate thereby enabling ablation of successive layers of the substrate. Successive layers of the substrate are ablated to generate a hole into the substrate.

Abstract: An apparatus which selectively directs cutting debris in selected directions while a laser beam separates a workpiece in a multi-directional relation. The apparatus comprises a positionable member rotatable about the laser beam, a nozzle attachable to the positionable member, and a programmable logic controller integrated with the positionable member to selectively position the direction of the nozzle.

Abstract: A method is disclosed for a controller to automatically switch to an alternative control mode to control the height of a grading implement when the output of a positioning sensor is not available. According to the invention, the controller recognizes sensor unavailability and automatically switches to an alternative operating mode to maintain control. In one alternative operating mode, the controller recognizes sensor unavailability and automatically routes the control signal from the unaffected side to the control channel for the affected side. In another alternative operating mode, the controller monitors the current value of an additional sensor for an alternative mode of control until one of the primary sensors becomes unavailable, and then automatically switches to the alternative mode for the affected side, using the last known value for the alternative mode as the set point.

Abstract: A laser system 20 enables quickly releasing and replacing a laser source 41 mounted in a laser compartment 40 by interfacing engaging members 32,43 of the platform 40 and source 41, respectively to place the pre-aligned beam 42 in operative relation with the pre-aligned beam delivery system 31 and closing the compartment with a latchable 45 cover 44 without the use of any tools and without the need for any additional beam alignment.

Abstract: Each one of multiple laser sources are independently separately mounted on a laser material processing platform and their beam paths are combined by a combiner which includes one or more optical elements mounted in the laser material processing platform which make the beam paths parallel and colinear. The combined beams are then moved in X and Y planes relative to a workpiece supported in the laser material processing platform under the control of a computer in the performance of work in accordance with a work program. The beam path of each laser source and the optical axis of the beam delivery system are each pre-aligned to the same predetermined reference and automatically coincide upon installation such that these components are rapidly and interchangeably interfaceable. The beams are orthogonally polarized and the optical elements of the combiner transmit one beam while reflecting another beam. While two laser beams are shown, an infinite number of laser beams may be used.

Abstract: The beam path [80] of a laser source [10] is first pre-aligned to a predetermined reference, and then the optical axis [90] of the beam delivery system [40, 50] of a laser material processing platform [20] is pre-aligned to the pre-aligned beam path of the laser source such that the two coincide. If the laser beam [80] is invisible, a laser simulator [72] having a visible pre-aligned beam may be used instead.

Abstract: A portable laser processing module is adapted to be quickly and easily independently interfaced between a stationary exhaust docking station for fume extraction during in-office use and a portable air processing module for fume extraction during field use. A passageway in the housing connects the work area to an exhaust port which communicates with an inlet port in the docking station or the portable air processing module and ultimately to a blower unit in a facility or in an internal compartment in the portable air processing module which maintains a negative pressure in the work area for removal of fumes, debris, particulates, and contaminants therefrom. Guides are receivable in recesses between the laser processing module and the docking station or portable air processing module for guiding the module thereon, and a gasket seals the exhaust port and inlet port when the module is supported on the docking station or the portable air processing unit.

Abstract: A computer controlled laser material processing system has a plurality of laser sources the beams of which are selectively operable between two modes. In a first raster engraving mode the beams are separated and independently controllable in synchronism with the motions of a beam delivery system to form plural, parallel, spaced apart scan lines on the surface of the workpiece for affecting the surface at high speed. In a second vector cutting mode the beams are combined such that they are collinear and have a power approximately equal to the sum of the powers of each individual laser source for cutting the surface at high power.

Abstract: A gas laser RF power supply has two RF oscillators operating at different frequencies, the first frequency to provide maximum RF voltage to the plasma tube prior to ignition, and the second frequency to provide optimum power for sustaining CW or pulse operation of the laser. The oscillator outputs are modulated to control power to the tube, the one in the form of RF pulses at the first frequency and at a power level below the laser emission threshold, and the other in CW or pulse form at the second frequency at a laser gas medium excitation level above the laser emission threshold. The first frequency is the resonance frequency of the tube prior to plasma ignition and the frequency of minimum average RF power required for a reliable ignition. The second frequency is the most efficient operating frequency for the plasma ignited and kept ionized by the pulses of the first frequency and provides maximum output laser power.

Abstract: A corneal topography system incorporating a handheld unit, a base unit and a computer. The handheld unit includes a placido projector, a light source and a camera that receives the image of the placido image being reflected off of the patient's cornea. The light source is preferably comprised of a lightweight luminescent panel such as an EL panel. The handheld unit further includes a laser and a display that are used to properly align the handheld unit with respect to the patient's cornea into a desired orientation. The resulting reflected image is captured when the handheld unit is in the desired orientation and this image can then be used to obtain corneal topography data for the patient's eye.