Abstract: A pre-transmission unit for a hybrid drive system includes an input shaft adapted to be driven by an internal combustion engine. An electric motor includes a rotor fixed for rotation with an output shaft, and a stator fixed to a housing. A multi-plate clutch is positioned in the housing to drivingly interconnect the input shaft and the rotor. The clutch includes a piston for applying an input force to the clutch plates. A pump is positioned in the housing and includes an input member fixed for rotation with the rotor. The pump provides pressurized fluid to the piston. A valve regulates the fluid pressure applied to the piston and varies the torque transferred by the clutch.

Abstract: A transmission unit comprises a planetary wheel set, which comprises a plurality of gearwheel elements and is designed as a pump which effects delivery of hydraulic fluid from a suction zone to a pressure zone of a pump casing containing the planetary wheel set by means of the gearwheel elements. A controllable throttling device is provided in order to selectively throttle a fluid flow pumped between the suction zone and the pressure zone and thereby to brake the gearwheel elements of the planetary wheel set relative to one another. A fluid reservoir, which can be connected simultaneously to the suction zone and to the pressure zone via the throttling device, is arranged in a pump casing interspace formed between a plurality of gearwheel elements of the planetary wheel set.

Abstract: A sector plate assembly for a shift mechanism in an automotive vehicle includes a first sector plate being rotatable about an axis and including a peripheral edge having a camming surface. A second sector plate is rotatably coupled to the first sector plate for rotation about the axis. The second sector plate includes an arcuately contoured slot. A biasing member is connected to the first and second sector plates to urge the sector plates toward a predetermined relative position.

Abstract: A method of assembling a planetary gearset includes die-forming plurality of circumferentially spaced apart teeth on a sun gear, a planet gear an a ring gear. Each tooth includes a pair of tooth flanks in a final net form for engagement with mating gear teeth. The sun gear teeth have a conical shape to allow a first die to linearly move relative to a second die after the gear teeth are die-formed. The planet gears are mounted on a carrier. The sun gear and the planet gear are oriented such that the conical shapes of the respective gear teeth taper in opposite directions from one another and the planet gear teeth meshingly engage with both the ring gear teeth and the sun gear teeth.

Abstract: A transmission includes a main shaft, a first input shaft, a second input shaft, and a first clutch to drivingly couple the main shaft and the first input shaft. A second clutch drivingly couples the main shaft and the second input shaft. A torque converter is selectively driven by one of the first input shaft and a first speed gear set. The first speed gear set is driven by the other of the first input shaft and the torque converter. A second speed gear set is driven by the second input shaft.

Abstract: The invention relates to a powertrain for a motor vehicle having a permanently driven primary axle, comprising: a drive unit for the generation of a drive torque; a first clutch for the transfer of a variable portion of the drive torque to a secondary axle of the motor vehicle; a second clutch for the deactuation of a torque transfer section of the powertrain arranged between the first clutch and the second clutch when the first clutch is opened; and a control unit for the automatic control of the first clutch, with the control unit being connected to at least one sensor for the detection of a wheel slip at the primary axle; with the control unit being made, starting from a deactuated state of the torque transfer section, to close the second clutch in dependence on a detected wheel slip at the primary axle.

Abstract: A variable displacement variable pressure vane pump system provides lubrication oil to a mechanical system. The system has a first control mechanism, which can be a control chamber directly acting on the control slider or a control chamber and control cylinder which acts on the control slider and a second control mechanism which is a control chamber and control cylinder which acts on the control slider. A control valve, operated by an engine control unit or other suitable control mechanism, selectively provides pressurized lubrication oil to the second control mechanism to allow the output of the pump system to more closely match the requirements of the mechanical system.

Abstract: A transmission for transferring torque from a prime mover includes a first input shaft adapted to be driven by the prime mover, a second input shaft and an output shaft. A compound planetary gearset includes a sun gear driven by the first input shaft, first pinion gears being driven by the sun gear, a ring gear fixed for rotation with the second input shaft and being meshed with second pinion gears, and a carrier driving the output shaft. A reaction motor drives the second input shaft. A controller controls the reaction motor to vary the speed of the second input shaft and define a gear ratio between the first input shaft and the output shaft based on the second input shaft speed.

Abstract: A transmission to transfer power from an electric motor to first and second axles of a vehicle includes an input shaft adapted to be driven by the electric motor and a first planetary gear set. A second planetary gear set has a first member driven by the first planetary gear set, a second member restricted from rotation and a third member. A differential assembly has a first side gear adapted to drive the first axle, a second side gear adapted to drive the second axle and a pair of pinion gears meshed with the first and second side gears. A first clutch is operable to drivingly interconnect the first member and the differential assembly. A second clutch is operable to drivingly interconnect the third member and the differential assembly.

Abstract: A coupling arrangement for a drive train of a motor vehicle includes at least one clutch which is arranged on a rotating shaft in order to couple the rotating shaft optionally with a drive element of the drive train, in which to couple the rotating shaft with the drive element, a first clutch part and a second clutch part can be brought into a form-fit engagement with each other by moving one of the clutch parts along the axis of the rotating shaft. To prevent jerks and vibrations in the drive train, a hydraulic damping device is provided which acts between the first clutch part and the second clutch part.

Abstract: A coupling arrangement for a drive train of a motor vehicle includes at least one clutch arranged on a rotating shaft in order to couple the rotating shaft selectively with a drive element of the drive train, and at least one activation device to activate the clutch. The activation device is adapted to bring an engagement segment selectively into engagement with a threaded segment rotating with the shaft in order to cause a relative movement of the engagement segment and the threaded segment along the axis of the rotating shaft and thus activate the clutch in the axial direction.

Abstract: A variable capacity vane pump includes a first control chamber between a pump casing and a first portion of a pump control ring. The first portion of the control ring circumferentially extends on either side of a pivot pin. A second control chamber is provided between the pump casing and a second portion of the pump control ring. The first and second control chambers are operable to receive pressurized fluid to create a force to move the pump control ring to reduce the volumetric capacity of the pump. A return spring biases the pump ring toward a position of maximum volumetric capacity.

Abstract: A pump system includes pump having a control feature which, responsive to a supply of pressurized working fluid, reduces the pressure of the working fluid pressurized by the pump. The control feature is connected to the output of the pump by a regulating valve. The control feature receives pressurized working fluid to decrease the output of the pump in response to the pressure of the supplied working fluid. A regulating valve selectively connects the pressurized working fluid to the control feature. The regulating valve has a control port to receive pressurized working fluid from the pump to urge the valve to a closed position against a biasing force. A controllable valve is operable to interrupt the supply of pressurized working fluid to control port to alter the output pressure of the pump.

Abstract: A transfer gearbox includes an input shaft, first and second output shafts, and a torque transmission device having a clutch which distributes a driving torque introduced via the input shaft optionally to the first output shaft and the second output shaft. A chain drive is active between the torque transmission device and the second output shaft, and includes a lower chain wheel which engages in an oil sump with lubrication oil such that, by way of a chain, lubrication oil is conveyed from the oil sump in the direction of an upper chain wheel which is drive-connected to the lower chain wheel via the chain. The chain is arranged at an outlet opening of an oil reservoir which collects the lubrication oil and which opens into the oil sump. The chain throttles the flowing out of the lubrication oil collected in the oil reservoir into the oil sump.

Abstract: A device for setting the torque transferred from a primary shaft to a secondary shaft by a friction clutch comprises a supporting element and an axially displaceable adjusting element which is rotatable with respect to the supporting element and which is operatively connected to the friction clutch for the actuation of the latter, the adjusting element comprising a toothed ring, and the supporting element and adjusting element cooperating via coupling elements in such a way that a rotation of the adjusting element in relation to the supporting element brings about an axial displacement of the adjusting element in relation to the supporting element. The device comprises a linearly displaceable rack element which is in engagement with the toothed ring of the adjusting element, and an electrically activatable linear drive arrangement for the controlled displacement of the rack element.

Abstract: An electric drive module for a motor vehicle includes an electric motor assembly having a cartridge housing containing a stator, a rotor, and a rotor shaft. The rotor shaft is supported by the cartridge housing. The electric motor assembly is positioned within an axle housing. A reduction unit includes an input member being driven by the rotor shaft and includes an output member driven at a reduced speed relative to the input member. A differential assembly includes an input driven by the output member, a first differential output driving a first output shaft, and a second differential output driving a second output shaft.

Abstract: A method for the readjustment of an actuator of an all-wheel drive clutch of a motor vehicle that includes determining a clutch slip value corresponding to a difference between the speed of a primary axle and the speed of a secondary axle; determining a reference secondary axle torque corresponding to the proportion of a driving torque which is transmitted to the secondary axle and for which a clutch slip value of substantially zero is expected; and comparing the clutch slip value with a threshold value and comparing a desired clutch torque with the reference secondary axle torque. A desired clutch torque/control signal relationship for the clutch actuator is changed in dependence on the result of these comparisons.

Abstract: A cooling system for internal combustion engines provides directed flows of heated or cooled coolant to various engine components and/or accessories as needed. By providing directed flows, the overall coolant flow volume is reduced from that of conventional cooling systems, allowing for a smaller capacity water pump to be employed which results in a net energy savings for the engine. Further, by reducing the overall coolant flow volume, the hoses and/or galleries required for the directed flows are reduced from those of conventional cooling systems, providing a cost savings and a weight savings. Finally, by preferably employing an impellor type water pump, the expense of an electric water pump and its associated control circuitry can be avoided. The direct flows are established by a multifunction valve which, in a preferred implementation, comprises a two-plate valve wherein each plate is operated by a wax motor.

Abstract: A novel concentric phaser camshaft comprises valve actuating lobes that are arranged into lobe structures. The valve actuating lobes to be affixed to an inner camshaft member, are arranged in pinned structures comprising adjacent pairs of lobes which are affixed to the inner camshaft member by pins. The valve actuating lobes to be affixed to the outer camshaft member by an interference fit are arranged into lobe structures comprising a bearing journal and at least one lobe, each lobe structure including an index feature operable to engage a jig to angularly position the lobe structure on the outer camshaft member while the interference fit is established.

Abstract: A method and control system for an actuator of a clutch of a motor vehicle includes a main control unit determining a desired value for a torque to be transmitted in dependence on predetermined first parameters. A setting signal for the actuator corresponding to the desired value is generated by an additional control unit on the basis of the determined desired value. A desired value tolerance range for the determined desired value of the torque is determined by the main control unit in dependence on predetermined second parameters. The additional control unit determines an actual value of the torque transmissible by the clutch unit and generates a new setting signal for the actuator when the actual value is outside the desired value tolerance range.