Patents Assigned to Masonite Corporation
  • Patent number: 12173517
    Abstract: An adjustable door support for acquiring a door gap and supporting a door slab at a height off a floor equal to the door gap. The adjustable door support comprises a bendable sheet including two outer and two inner sections, and two tie devices. The two inner sections are disposed at an oblique angle relative to one another and form a support slot for receiving a portion of the door slab therein. The support slot has door support edges for engaging the door slab. Each of the tie devices includes a cable tie threaded through the inner sections of the bendable sheet and a locking washer attached to the cable tie by sliding over the cable ties in one direction only. The locking washers are lockable on the cable ties to adjust a distance between the support edges of the adjustable door support and the floor.
    Type: Grant
    Filed: March 21, 2022
    Date of Patent: December 24, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Steven Farish, Cory J. Sorice, Robert C. Allen, Poormehr Honarmand, Lukasz Dabros
  • Patent number: 12168336
    Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a tackifier, and a binder, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a tackifier, and a binder.
    Type: Grant
    Filed: September 11, 2023
    Date of Patent: December 17, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Mohamad Reza Barzegari, James P. Pfau, Bei-Hong Liang
  • Patent number: 12163339
    Abstract: An adaptable door mounting support for acquiring a door gap and for supporting a door slab. The door mounting support comprises a frame member including first and second A-shaped segments interconnected by a rectangular bottom section and together defining a door support channel therebetween, and a tie device configured to meter the door gap and hold the door slab off the ground. A width of the door support channel is equal or larger than a thickness of the door slab. The tie device includes a cable tie extending between the A-shaped segments and across the door support channel, and a locking member attached to the cable tie by sliding over the cable tie. The locking member is slidable over the cable tie in one direction only and is lockable on the cable tie to adjust a distance between the cable tie and the bottom section of the frame member.
    Type: Grant
    Filed: November 23, 2022
    Date of Patent: December 10, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Patrick C. Ege, Jason M. Walsh, Robert C. Allen, Race C. Natta, Brent Lindberg, Jae Young Jeon, Jonathan R. Zayat
  • Patent number: 12129705
    Abstract: An emergency door closing device that can be installed upon existing doors and hinges to automatically close doors in the response to smoke and fire. The improvements incorporated therein include a hinge cam pivot member that attaches to an existing hinge member of a door and produces a moment force about the existing hinge member allowing a reduced force necessary to pivot the door into a closed position. Further, a novel spring, cam, and lever system is incorporated to activate the moment force to close the door.
    Type: Grant
    Filed: August 1, 2023
    Date of Patent: October 29, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Benjamin W. Docksteader, Joel Sellinger
  • Patent number: 12110738
    Abstract: A door is provided that includes a door panel having a periphery and opposite first and second panel surfaces, stiles and rails collectively surrounding the panel, and sealant. The stiles have channeled stile surfaces extending across a thickness of the stiles and facing one another. The rails have channeled rail surfaces extending across a thickness of the rails and facing one another. The channeled stile surfaces and the channeled rail surfaces include channels with open ends that receive the periphery of the panel, first grooves positioned at first interfaces of the first panel surface and first edges of the open ends of the channels, and second grooves positioned at second interfaces of the second panel surface and second edges of the open ends of the channels. The sealant is received in the first and second grooves, preferably forming a water-proof seal.
    Type: Grant
    Filed: May 15, 2023
    Date of Patent: October 8, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Jan H. Ettrich, Hubert Breton
  • Patent number: 12065299
    Abstract: A single unit protective door package for packaging of a single prehung door assembly. The door assembly comprises a door frame and a door slab pivotally attached to the door frame. The door frame includes right and left side jambs and a head jamb connecting upper ends of the right and left side jambs. The single unit protective door package comprises the door assembly, upper protective side caps each mounted to the door assembly at one of opposite upper corners of the door frame, lower protective side caps each mounted to the door assembly at one of lowermost edges of the door frame, and two support spacers each mounted to one of the lowermost edges of the door frame for elevating a bottom edge of the door slab above the ground to a distance compatible with a forklift, pallet jack or hand truck.
    Type: Grant
    Filed: December 8, 2022
    Date of Patent: August 20, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Steven Farish, Tom Abbas, Garrett Burba, Randy Findley, Keith Dusharm, Rick Leo
  • Patent number: 12065841
    Abstract: A system for installing a door slab in a door frame. The system comprises an adaptable door mounting support configured to acquire a door gap and to support the door slab at a height off of the ground equal to the door gap. The door mounting support includes a frame member and at least one tie device provided to meter the door gap and hold the door slab in place off the ground at the height equal to the door gap. The frame member includes two A-shaped segments interconnected by a bottom section and together defining a door support channel therebetween. The at least tie device includes a cable tie extending across the door support channel and a locking tab attached to the cable tie by sliding the locking tab over the cable tie. The locking tab is lockable on the cable tie.
    Type: Grant
    Filed: March 9, 2022
    Date of Patent: August 20, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Jason M. Walsh, Patrick C. Ege, Robert C. Allen, Poormehr Honarmand, William W. Kling
  • Patent number: 11999137
    Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a coupling agent, and a binder resin, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a coupling agent, and a binder. The coupling agent is believed to increase the hydrophilicity (wetability) of the lipophilic cellulosic material.
    Type: Grant
    Filed: May 31, 2022
    Date of Patent: June 4, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Mohamad Reza Barzegari, James P. Pfau, Bei-Hong Liang, Elizalde Exconde
  • Patent number: 11958152
    Abstract: A safety system for a power miter saw comprises a support member, at least one multidirectional manipulator including a workpiece holder member moveably mounted to the support member for securing a workpiece in place, and a control box. The workpiece holder member includes a presence indicator operatively connected to the control box and configured to detect the physical presence of a saw operator's hand on the at least one multidirectional manipulator when the saw operator's hand engages the presence indicator. The control box is operatively connectable to a trigger switch of the power miter saw so that an electric motor of the power miter saw is activated only when both the presence indicator of the safety system and the trigger switch of the power miter saw are engaged by both hands of an operator of the power miter saw.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: April 16, 2024
    Assignee: MASONITE CORPORATION
    Inventors: James A. Stevens, Frank Wilhelm, Kohl L. Knopp, Robert Woods, Kurian A. Anthraper
  • Patent number: 11920399
    Abstract: An apparatus comprising a baseplate configured to be coupled to an interior side of an inswing door adjacent a pivot edge of the door; a rotatable closing arm with a first end and a second end, the second end coupled to a motor, the motor configured to be engaged in response to receipt of a signal from a remote electronic device; and circuitry electrically coupled between a power supply and the motor, the circuitry configured to wirelessly send and receive information to and from the remote electronic device.
    Type: Grant
    Filed: September 6, 2022
    Date of Patent: March 5, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Joel Sellinger, Benjamin Wesley Docksteader
  • Patent number: 11920405
    Abstract: The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: March 5, 2024
    Assignee: MASONITE CORPORATION
    Inventors: John Robinson, Steven B. Swartzmiller, Steven Gutkowski, Robert C. Allen, Roland Karsch, Michael Macdonald
  • Patent number: 11879287
    Abstract: An apparatus comprises a base plate configured to be coupled to a door, the door configured to be positioned in an open position and a closed position; a closing mechanism coupled to the base plate and configured to be coupled to a hinge of the door and having an unprimed state and a primed state, the closing mechanism configured to be transitioned between the unprimed state and the primed state by a user; wherein in the unprimed state the closing mechanism is decoupled from operation of the door; and in the primed state the closing mechanism is configured to move the door into the closed position responsive to receipt of a signal, and the closing mechanism is configured to allow movement of the door between the open position and the closed position in absence of the signal.
    Type: Grant
    Filed: March 21, 2023
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Joel Sellinger, Benjamin W. Docksteader
  • Patent number: 11879285
    Abstract: A door system comprises a door frame adapted to be mounted within an opening, a door pivotally attached to the door frame, a power converter such as an AC/DC converter operably associated the door frame, and a DC electric device mounted to the door and electrically connected to the AC/DC converter. The AC/DC converter is configured to be electrically connected to an AC power unit operably associated with the door system.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Cory J. Sorice, Steven B. Swartzmiller, Alex Bodurka
  • Patent number: 11781374
    Abstract: A door has a core that includes a first major surface having one or more first recesses, a second major surface opposite to the first major surface, and fire retardant material such as intumescent material applied to the first recesses and no more than about 20 percent by surface area of a remainder of the first major surface excluding the first recesses. A door skin includes an interior surface, an exterior surface, at least one contoured panel portion establishing a protrusion extending on the interior surface and an opposite depression extending into the exterior surface, and fire retardant material such as intumescent material applied to at least one of the protrusion or the depression and no more than about 20 percent by surface area of the remainders of the interior surface excluding the protrusion and the exterior surface excluding the depression.
    Type: Grant
    Filed: March 27, 2023
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Hussain Ali, Jamie Corcoran
  • Patent number: 11781372
    Abstract: A door assembly includes a doorframe, an insulated glazing unit (IGU), door skins, and a gas passageway. The IGU includes a substantially sealed IGU cavity and a hole communicating with the IGU cavity. The door skins are secured to opposite sides of the doorframe and have openings between which the IGU is provided. The gas passageway provides gas communication between the IGU cavity and the atmosphere outside of the door assembly. The gas passageway contains a gas passage conduit that includes a first end communicating with the IGU cavity through the hole and a second end communicating with atmosphere outside of the door assembly. The gas passageway may contain a gas passage conduit having a first end communicating with the IGU cavity through the first hole and a second end communicating with an air pocket, and a channel connects the air pocket with atmosphere outside of the door assembly.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Abhishek Vaidya, Steven B. Swartzmiller, Wendell S. Yoder, Robert C. Allen, Jan H. Ettrich
  • Patent number: D1012318
    Type: Grant
    Filed: February 23, 2021
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason M. Walsh
  • Patent number: D1012319
    Type: Grant
    Filed: March 9, 2021
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason M. Walsh
  • Patent number: D1013900
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: February 6, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason Walsh
  • Patent number: D1048469
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: October 22, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason M. Walsh
  • Patent number: D1065596
    Type: Grant
    Filed: July 7, 2023
    Date of Patent: March 4, 2025
    Assignee: MASONITE CORPORATION
    Inventor: Jason M. Walsh