Patents Assigned to Masonite Corporation
  • Patent number: 11958152
    Abstract: A safety system for a power miter saw comprises a support member, at least one multidirectional manipulator including a workpiece holder member moveably mounted to the support member for securing a workpiece in place, and a control box. The workpiece holder member includes a presence indicator operatively connected to the control box and configured to detect the physical presence of a saw operator's hand on the at least one multidirectional manipulator when the saw operator's hand engages the presence indicator. The control box is operatively connectable to a trigger switch of the power miter saw so that an electric motor of the power miter saw is activated only when both the presence indicator of the safety system and the trigger switch of the power miter saw are engaged by both hands of an operator of the power miter saw.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: April 16, 2024
    Assignee: MASONITE CORPORATION
    Inventors: James A. Stevens, Frank Wilhelm, Kohl L. Knopp, Robert Woods, Kurian A. Anthraper
  • Patent number: 11920405
    Abstract: The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: March 5, 2024
    Assignee: MASONITE CORPORATION
    Inventors: John Robinson, Steven B. Swartzmiller, Steven Gutkowski, Robert C. Allen, Roland Karsch, Michael Macdonald
  • Patent number: 11920399
    Abstract: An apparatus comprising a baseplate configured to be coupled to an interior side of an inswing door adjacent a pivot edge of the door; a rotatable closing arm with a first end and a second end, the second end coupled to a motor, the motor configured to be engaged in response to receipt of a signal from a remote electronic device; and circuitry electrically coupled between a power supply and the motor, the circuitry configured to wirelessly send and receive information to and from the remote electronic device.
    Type: Grant
    Filed: September 6, 2022
    Date of Patent: March 5, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Joel Sellinger, Benjamin Wesley Docksteader
  • Patent number: 11879287
    Abstract: An apparatus comprises a base plate configured to be coupled to a door, the door configured to be positioned in an open position and a closed position; a closing mechanism coupled to the base plate and configured to be coupled to a hinge of the door and having an unprimed state and a primed state, the closing mechanism configured to be transitioned between the unprimed state and the primed state by a user; wherein in the unprimed state the closing mechanism is decoupled from operation of the door; and in the primed state the closing mechanism is configured to move the door into the closed position responsive to receipt of a signal, and the closing mechanism is configured to allow movement of the door between the open position and the closed position in absence of the signal.
    Type: Grant
    Filed: March 21, 2023
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Joel Sellinger, Benjamin W. Docksteader
  • Patent number: 11879285
    Abstract: A door system comprises a door frame adapted to be mounted within an opening, a door pivotally attached to the door frame, a power converter such as an AC/DC converter operably associated the door frame, and a DC electric device mounted to the door and electrically connected to the AC/DC converter. The AC/DC converter is configured to be electrically connected to an AC power unit operably associated with the door system.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventors: Cory J. Sorice, Steven B. Swartzmiller, Alex Bodurka
  • Patent number: 11781372
    Abstract: A door assembly includes a doorframe, an insulated glazing unit (IGU), door skins, and a gas passageway. The IGU includes a substantially sealed IGU cavity and a hole communicating with the IGU cavity. The door skins are secured to opposite sides of the doorframe and have openings between which the IGU is provided. The gas passageway provides gas communication between the IGU cavity and the atmosphere outside of the door assembly. The gas passageway contains a gas passage conduit that includes a first end communicating with the IGU cavity through the hole and a second end communicating with atmosphere outside of the door assembly. The gas passageway may contain a gas passage conduit having a first end communicating with the IGU cavity through the first hole and a second end communicating with an air pocket, and a channel connects the air pocket with atmosphere outside of the door assembly.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Abhishek Vaidya, Steven B. Swartzmiller, Wendell S. Yoder, Robert C. Allen, Jan H. Ettrich
  • Patent number: 11781374
    Abstract: A door has a core that includes a first major surface having one or more first recesses, a second major surface opposite to the first major surface, and fire retardant material such as intumescent material applied to the first recesses and no more than about 20 percent by surface area of a remainder of the first major surface excluding the first recesses. A door skin includes an interior surface, an exterior surface, at least one contoured panel portion establishing a protrusion extending on the interior surface and an opposite depression extending into the exterior surface, and fire retardant material such as intumescent material applied to at least one of the protrusion or the depression and no more than about 20 percent by surface area of the remainders of the interior surface excluding the protrusion and the exterior surface excluding the depression.
    Type: Grant
    Filed: March 27, 2023
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Hussain Ali, Jamie Corcoran
  • Patent number: 11773644
    Abstract: Molded articles are provided. An exemplary molded article includes an inner panel portion, a main body portion, and a contoured portion extending between and interconnecting the inner panel portion and the main body portion so as to surround the inner panel portion and be surrounded by the main body portion. The contoured portion includes contoured corner segments and contoured elongated segments extending between respective pairs of the contoured corner segments. The contoured corner segments have a first maximum thickness. The contoured elongated segments have a second maximum thickness that is greater than the first maximum thickness. Related methods, assemblies, and apparatus are also provided.
    Type: Grant
    Filed: September 6, 2022
    Date of Patent: October 3, 2023
    Assignee: Masonite Corporation
    Inventors: Timothy D. Gouge, Robert C. Allen, Allen R. Hill
  • Patent number: 11773643
    Abstract: A method of making a door involves providing a first door facing including a first raised region and a first panel recessed from the first raised region by a first dimension, and securing a first core insert having a thickness equal to the first dimension to the first raised region. A second door facing including a second raised region and a second panel recessed from the second raised region by a second dimension is provided. A second core insert having a thickness equal to the second dimension is secured to the second raised region. A central core component is secured to the first panel and the first core insert after the first core insert has been secured to the first raised region. The second panel and the second core insert are secured to the central core component after the second core insert has been secured to the second raised region.
    Type: Grant
    Filed: March 14, 2022
    Date of Patent: October 3, 2023
    Assignee: Masonite Corporation
    Inventors: Steven C Moore, Jr., James K. Kingry, Robert C. Allen
  • Patent number: 11752736
    Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a tackifier, and a binder, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a tackifier, and a binder.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: September 12, 2023
    Assignee: Masonite Corporation
    Inventors: Mohamad Reza Barzegari, James P. Pfau, Bei-Hong Liang
  • Publication number: 20230279722
    Abstract: A door is provided that includes a door panel having a periphery and opposite first and second panel surfaces, stiles and rails collectively surrounding the panel, and sealant. The stiles have channeled stile surfaces extending across a thickness of the stiles and facing one another. The rails have channeled rail surfaces extending across a thickness of the rails and facing one another. The channeled stile surfaces and the channeled rail surfaces include channels with open ends that receive the periphery of the panel, first grooves positioned at first interfaces of the first panel surface and first edges of the open ends of the channels, and second grooves positioned at second interfaces of the second panel surface and second edges of the open ends of the channels. The sealant is received in the first and second grooves, preferably forming a water-proof seal.
    Type: Application
    Filed: May 15, 2023
    Publication date: September 7, 2023
    Applicant: Masonite Corporation
    Inventors: Jan H. ETTRICH, Hubert BRETON
  • Patent number: 11739586
    Abstract: A door assembly includes a doorframe, an insulated glazing unit (IGU), door skins, and a gas passageway. The IGU includes a substantially sealed IGU cavity and a hole communicating with the IGU cavity. The door skins are secured to opposite sides of the doorframe and have openings between which the IGU is provided. The gas passageway provides gas communication between the IGU cavity and the atmosphere outside of the door assembly. The gas passageway contains a gas passage conduit that includes a first end communicating with the IGU cavity through the hole and a second end communicating with atmosphere outside of the door assembly. The gas passageway may contain a gas passage conduit having a first end communicating with the IGU cavity through the first hole and a second end communicating with an air pocket, and a channel connects the air pocket with atmosphere outside of the door assembly.
    Type: Grant
    Filed: January 17, 2022
    Date of Patent: August 29, 2023
    Assignee: Masonite Corporation
    Inventors: Abhishek Vaidya, Steven B. Swartzmiller, Wendell S. Yoder, Robert C. Allen, Jan H. Ettrich
  • Patent number: D1001138
    Type: Grant
    Filed: May 24, 2021
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Alan Pepin, Patrick C. Ege
  • Patent number: D1001314
    Type: Grant
    Filed: January 17, 2022
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Alan Pepin, Patrick C. Ege
  • Patent number: D1001315
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Robert C. Allen, Mark Albrighton, Timothy D. Gouge, Jason M. Walsh
  • Patent number: D1001316
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Timothy D. Gouge, Robert C. Allen, Jason M. Walsh, Mark Albrighton
  • Patent number: D1001317
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: October 10, 2023
    Assignee: Masonite Corporation
    Inventors: Timothy D. Gouge, Robert C. Allen, Jason M. Walsh, Mark Albrighton
  • Patent number: D1012318
    Type: Grant
    Filed: February 23, 2021
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason M. Walsh
  • Patent number: D1012319
    Type: Grant
    Filed: March 9, 2021
    Date of Patent: January 23, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason M. Walsh
  • Patent number: D1013900
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: February 6, 2024
    Assignee: MASONITE CORPORATION
    Inventor: Jason Walsh