Abstract: An apparatus comprising a baseplate configured to be coupled to an interior side of an inswing door adjacent a pivot edge of the door; a rotatable closing arm with a first end and a second end, the second end coupled to a motor, the motor configured to be engaged in response to receipt of a signal from a remote electronic device; and circuitry electrically coupled between a power supply and the motor, the circuitry configured to wirelessly send and receive information to and from the remote electronic device.
Type:
Grant
Filed:
March 29, 2019
Date of Patent:
September 6, 2022
Assignee:
Masonite Corporation
Inventors:
Joel Sellinger, Benjamin Wesley Docksteader
Abstract: Molded articles are provided. An exemplary molded article includes an inner panel portion, a main body portion, and a contoured portion extending between and interconnecting the inner panel portion and the main body portion so as to surround the inner panel portion and be surrounded by the main body portion. The contoured portion includes contoured corner segments and contoured elongated segments extending between respective pairs of the contoured corner segments. The contoured corner segments have a first maximum thickness. The contoured elongated segments have a second maximum thickness that is greater than the first maximum thickness. Related methods, assemblies, and apparatus are also provided.
Type:
Grant
Filed:
April 6, 2021
Date of Patent:
September 6, 2022
Assignee:
Masonite Corporation
Inventors:
Timothy D. Gouge, Robert C. Allen, Allen R. Hill
Abstract: An emergency door closing device that can be installed upon existing doors and hinges to automatically close doors in the response to smoke and fire. The improvements incorporated therein include a hinge cam pivot member that attaches to an existing hinge member of a door and produces a moment force about the existing hinge member allowing a reduced force necessary to pivot the door into a closed position. Further, a novel spring, cam, and lever system is incorporated to activate the moment force to close the door.
Type:
Grant
Filed:
October 20, 2020
Date of Patent:
August 30, 2022
Assignee:
Masonite Corporation
Inventors:
Benjamin Wesley Docksteader, Joel Sellinger
Abstract: This invention relates to doors having internal blocking components that reduce or eliminate telegraphing of the outer surface of the door facings. In particular, the invention relates to steel-edge steel doors that have internal solid wood blocks that have one or more integral cantilever beams formed into the blocks to interact with the adjoined oppositely arranged door facings in order to eliminate visually apparent door telegraphing. The blocks are modified to contain notches formed therein to form the cantilever beams.
Type:
Grant
Filed:
February 22, 2021
Date of Patent:
August 16, 2022
Assignee:
Masonite Corporation
Inventors:
Kurt L. Balthazor, Michael J. Marvel, Dale W. Mayfield, Steven B. Swartzmiller
Abstract: The present invention relates to a door frame, particularly a door frame for a pre-hung door assembly, which is foldable to minimize storage space and to allow for enhanced logistic efficiencies. The door frame contains parallel, spaced apart, vertical jambs and a horizontal header connecting the top ends of the jambs. Each of the jambs and the horizontal header contains a front section and back section that are hingedly joined so that then can be folded on to each other. The hingedly joined front and back sections allow the door fame to be foldable to minimize space occupied during storage.
Type:
Grant
Filed:
October 12, 2020
Date of Patent:
July 5, 2022
Assignee:
Masonite Corporation
Inventors:
Patrick C. Ege, Roldan Vazquez, William W. Kling
Abstract: A door skin is provided that includes at least one inner panel, an outer body portion surrounding the at least one inner panel, and at least one contoured portion surrounding the at least one panel and interconnecting the at least one panel to the outer body portion. The at least one contoured portion is recessed from the at least one panel and the outer body portion and includes a center base portion that interconnects with the outer body portion via a first sloping portion and with the panel via a second sloping portion. The first sloping portion includes a first angled portion and a first bump. The second sloping portion includes second and third bumps.
Type:
Grant
Filed:
February 12, 2021
Date of Patent:
June 28, 2022
Assignee:
Masonite Corporation
Inventors:
Patrick C. Ege, Dale Di Iulio, Timothy D. Gouge
Abstract: The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a coupling agent, and a binder resin, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a coupling agent, and a binder. The coupling agent is believed to increase the hydrophilicity (wetability) of the lipophilic cellulosic material.
Type:
Grant
Filed:
June 1, 2020
Date of Patent:
May 31, 2022
Assignee:
Masonite Corporation
Inventors:
Mohamad Reza Barzegari, James P. Pfau, Bei-Hong Liang, Elizalde Exconde
Abstract: A door assembly includes a doorframe, an insulated glazing unit (IGU), door skins, and a gas passageway. The IGU includes a substantially sealed IGU cavity and a hole communicating with the IGU cavity. The door skins are secured to opposite sides of the doorframe and have openings between which the IGU is provided. The gas passageway provides gas communication between the IGU cavity and the atmosphere outside of the door assembly. The gas passageway contains a gas passage conduit that includes a first end communicating with the IGU cavity through the hole and a second end communicating with atmosphere outside of the door assembly. The gas passageway may contain a gas passage conduit having a first end communicating with the IGU cavity through the first hole and a second end communicating with an air pocket, and a channel connects the air pocket with atmosphere outside of the door assembly.
Type:
Grant
Filed:
May 5, 2020
Date of Patent:
April 5, 2022
Assignee:
Masonite Corporation
Inventors:
Abhishek Vaidya, Steven B. Swartzmiller, Wendell S. Yoder, Robert C. Allen, Jan H. Ettrich
Abstract: A plurality of stacked door skins is provided, the plurality including at least first and second door skins each including at least one inner panel, an outer body portion surrounding the at least one inner panel, and at least one contoured portion surrounding the at least one panel and interconnecting the at least one panel to the outer body portion. The at least one contoured portion includes a substantially V-shaped indent area adjacent to and within the outer body portion, a planar area that is substantially parallel to the outer body portion and is adjacent to and within the substantially V-shaped indent area, and a declining area adjacent to and within the planar area and terminating at the inner panel.
Type:
Grant
Filed:
April 9, 2019
Date of Patent:
April 5, 2022
Assignee:
Masonite Corporation
Inventors:
Patrick C. Ege, Robert C. Allen, Alan Pepin
Abstract: A door is provided that includes a door panel having a periphery and opposite first and second panel surfaces, stiles and rails collectively surrounding the panel, and sealant. The stiles have channeled stile surfaces extending across a thickness of the stiles and facing one another. The rails have channeled rail surfaces extending across a thickness of the rails and facing one another. The channeled stile surfaces and the channeled rail surfaces include channels with open ends that receive the periphery of the panel, first grooves positioned at first interfaces of the first panel surface and first edges of the open ends of the channels, and second grooves positioned at second interfaces of the second panel surface and second edges of the open ends of the channels. The sealant is received in the first and second grooves, preferably forming a water-proof seal.
Abstract: A method of making a door involves providing a first door facing including a first raised region and a first panel recessed from the first raised region by a first dimension, and securing a first core insert having a thickness equal to the first dimension to the first raised region. A second door facing including a second raised region and a second panel recessed from the second raised region by a second dimension is provided. A second core insert having a thickness equal to the second dimension is secured to the second raised region. A central core component is secured to the first panel and the first core insert after the first core insert has been secured to the first raised region. The second panel and the second core insert are secured to the central core component after the second core insert has been secured to the second raised region.
Type:
Grant
Filed:
May 22, 2020
Date of Patent:
March 15, 2022
Assignee:
Masonite Corporation
Inventors:
Steven C. Moore, Jr., James K. Kingry, Robert C. Allen
Abstract: The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.
Type:
Grant
Filed:
August 25, 2020
Date of Patent:
March 1, 2022
Assignee:
Masonite Corporation
Inventors:
John Robinson, Steven B. Swartzmiller, Steven Gutkowski, Robert C. Allen, Roland Karsch, Michael MacDonald