Abstract: A vertical MOSFET has an N-type SiC drift layer connected to a drain electrode. An overlying Si layer creates an n-N heterojunction at the top of the SiC drift layer. A P-well layer and N+ source regions are formed in the Si layer. Trenched gates are formed in the Si layer that invert the P-well to create a conductive path between the Si source regions and the SiC drift region. JFET channel regions and gate regions are formed in the SiC layer for improving reliability of the MOSFET under reverse voltage conditions and under short circuit conditions. The SiC drift layer results in a higher breakdown voltage, lower on-resistance, and improved thermal conductivity, and the upper Si layer retains its higher channel mobility and stability and high gate drive efficiency.

Abstract: A vertical trench MOSFET is formed with deep P-shield regions below portions of each gate trench. The deep P-shield regions are effectively downward extensions of the P-body/well, and are electrically coupled to the top source electrode. The P-shield regions abut the bottom portions and lower sides of the gate trenches, so that those small portions of the gate trench do not create N-channels and do not conduct current. Accordingly, each trench comprises an active gate portion that creates an N-channel and a small non-active portion that abuts the P-shield regions. The spacing of the P-shield regions along each gate trench is selected to achieve the desired electric field spreading to protect the gate oxide from punch-through. No field plate trenches are needed to be formed in the active area of the MOSFET. The deep P-shield regions may be formed in trench areas that are deeper than the active gate trench areas.

Abstract: A vertical MOSFET has an N-type drift layer over an N+ substrate. A horizontal JFET layer overlies the drift layer, where the JFET layer has P-type gate regions and N-type channel regions. A first N-type layer overlies the JFET layer. A P-type well layer overlies the first N-type layer. Gate trenches are formed through the P-type well layer and into the first N-type layer. N-type source regions abut the top areas of the gate trenches, and a source electrode contacts the source regions. The JFET N-type channel regions are generally directly below the gate trenches for conducting a vertical current when the MOSFET is in an on state. The source electrode is electrically connected to the JFET P-type gate regions via a deep P-type contact region. The JFET N-type channel regions pinch off during short circuit high current conditions to limit drain current.

Abstract: A vertical trench MOSFET is formed with deep P-shield regions below portions of each gate trench. The deep P-shield regions are effectively downward extensions of the P-body/well, and are electrically coupled to the top source electrode. The P-shield regions abut the bottom portions and lower sides of the gate trenches, so that those small portions of the gate trench do not create N-channels and do not conduct current. Accordingly, each trench comprises an active gate portion that creates an N-channel and a small non-active portion that abuts the P-shield regions. The spacing of the P-shield regions along each gate trench is selected to achieve the desired electric field spreading to protect the gate oxide from punch-through. No field plate trenches are needed to be formed in the active area of the MOSFET. The deep P-shield regions are formed by implanting P-type dopants through the bottom of the trenches.

Abstract: Methods and systems for power semiconductor devices integrating multiple quasi-vertical transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.

Abstract: A vertical transistor structure in which a recessed field plate trench surrounds multiple adjacent gate electrodes. Thus the specific on-state conductance is increased, since the ratio of recessed field plate area to channel area is reduced. Various versions use two, three, or more distinct gate electrodes within the interior of a single RFP or RSFP trench's layout.

Abstract: A split gate power device is disclosed having a trench containing a U-shaped gate that, when biased above a threshold voltage, creates a conductive channel in a p-well. Below the gate is a field plate in the trench, coupled to the source electrode, for spreading the electric field along the trench to improve the breakdown voltage. The top gate poly is initially formed relatively thin so that it can be patterned using non-CMP techniques, such as dry etching or wet etching. As such, the power device can be fabricated in conventional fabs not having CMP capability. In one embodiment, the thin gate has vertical and lateral portions that create conductive vertical and lateral channels in a p-well. In another embodiment, the thin gate has only vertical portions along the trench sidewalls for minimizing surface area and gate capacitance.

Abstract: Methods and systems for power semiconductor devices integrating multiple quasi-vertical transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.

Abstract: A vertical transistor structure in which a recessed field plate trench surrounds multiple adjacent gate electrodes. Thus the specific on-state conductance is increased, since the ratio of recessed field plate area to channel area is reduced. Various versions use two, three, or more distinct gate electrodes within the interior of a single RFP or RSFP trench's layout.

Abstract: Methods and systems for lateral power devices, and methods for operating them, in which charge balancing is implemented in a new way. In a first inventive teaching, the lateral conduction path is laterally flanked by regions of opposite conductivity type which are self-aligned to isolation trenches which define the surface geometry of the channel. In a second inventive teaching, which can be used separately or in synergistic combination with the first teaching, the drain regions are self-isolated. In a third inventive teaching, which can be used in synergistic combination with the first and/or second teachings, the source regions are also isolated from each other. In a fourth inventive teaching, the lateral conduction path is also overlain by an additional region of opposite conductivity type.

Abstract: Methods and systems for power semiconductor devices integrating multiple trench transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.

Abstract: Methods and systems for power semiconductor devices integrating multiple quasi-vertical transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.

Abstract: Power devices using refilled trenches with permanent charge at or near their sidewalls. These trenches extend vertically into a drift region.

Abstract: A new semiconductor rectifier structure. In general, a MOS-transistor-like structure is located above a JFET-like deeper structure. The present application teaches ways to combine and optimize these two structures in a merged device so that the resulting combined structure achieves both a low forward voltage and a high reverse breakdown voltage in a relatively small area. In one class of innovative implementations, an insulated (or partially insulated) trench is used to define a vertical channel in a body region along the sidewall of a trench, so that majority carriers from a “source” region (typically n+) can flow through the channel. An added “pocket” diffusion, of the same conductivity type as the body region (p-type in this example), provides an intermediate region around the bottom of the trench. This intermediate diffusion, and an additional deep region of the same conductivity type, define a deep JFET-like device which is in series with the MOS channel portion of the diode.

Abstract: Methods and systems for lateral power devices, and methods for operating them, in which charge balancing is implemented in a new way. In a first inventive teaching, the lateral conduction path is laterally flanked by regions of opposite conductivity type which are self-aligned to isolation trenches which define the surface geometry of the channel. In a second inventive teaching, which can be used separately or in synergistic combination with the first teaching, the drain regions are self-isolated. In a third inventive teaching, which can be used in synergistic combination with the first and/or second teachings, the source regions are also isolated from each other. In a fourth inventive teaching, the lateral conduction path is also overlain by an additional region of opposite conductivity type.

Abstract: Methods and systems for lateral power devices, and methods for operating them, in which charge balancing is implemented in a new way. In a first inventive teaching, the lateral conduction path is laterally flanked by regions of opposite conductivity type which are self-aligned to isolation trenches which define the surface geometry of the channel. In a second inventive teaching, which can be used separately or in synergistic combination with the first teaching, the drain regions are self-isolated. In a third inventive teaching, which can be used in synergistic combination with the first and/or second teachings, the source regions are also isolated from each other. In a fourth inventive teaching, the lateral conduction path is also overlain by an additional region of opposite conductivity type.

Abstract: In one embodiment, a power MOSFET vertically conducts current. A bottom electrode may be connected to a positive voltage, and a top electrode may be connected to a low voltage, such as a load connected to ground. A gate and/or a field plate, such as polysilicon, is within a trench. The trench has a tapered oxide layer insulating the polysilicon from the silicon walls. The oxide is much thicker near the bottom of the trench than near the top to increase the breakdown voltage. The tapered oxide is formed by implanting nitrogen into the trench walls to form a tapered nitrogen dopant concentration. This forms a tapered silicon nitride layer after an anneal. The tapered silicon nitride variably inhibits oxide growth in a subsequent oxidation step.

Abstract: Various improvements in vertical transistors, such as IGBTs, are disclosed. The improvements include forming periodic highly-doped p-type emitter dots in the top surface region of a growth substrate, followed by growing the various transistor layers, followed by grounding down the bottom surface of the substrate, followed by a wet etch of the bottom surface to expose the heavily doped p+ layer. A metal contact is then formed over the p+ layer. In another improvement, edge termination structures utilize p-dopants implanted in trenches to create deep p-regions for shaping the electric field, and shallow p-regions between the trenches for rapidly removing holes after turn-off. In another improvement, a dual buffer layer using an n-layer and distributed n+ regions improves breakdown voltage and saturation voltage. In another improvement, p-zones of different concentrations in a termination structure are formed by varying pitches of trenches. In another improvement, beveled saw streets increase breakdown voltage.

Abstract: Power devices using refilled trenches with permanent charge at or near their sidewalls. These trenches extend vertically into a drift region.

Abstract: Structures and fabrication methods for increasing the density of trench transistor devices and the like. During fabrication of a trench transistor device, a vertical protrusion (or “hat”) of oxide is left in place above the gate trench. This vertical protrusion is self-aligned to the gate trench, and is used to define the positions of sidewall spacers (made e.g. of silicon nitride). These sidewall spacers define a space outward from the edge of the gate trench; by performing a recess etch which is delimited by these sidewall spacers, the resistance of the source contact and the body contact is minimized. The spacing between the gate trench and the recessed-contact field-plate trench can therefore be minimized and well controlled, which improves density without degrading on-resistance nor breakdown voltage.