Patents Assigned to MaxPower Semiconductor Inc.
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Publication number: 20190123210Abstract: A lateral SOI device may include a semiconductor channel region connected to a drain region by a drift region. An insulation region on the drift layer is positioned between the channel region and the drain region. Permanent charges may be embedded in the insulation region sufficient to cause inversion in the insulation region. The semiconductor layer also overlies a global insulation layer, and permanent charges are preferably embedded in at least selected areas of this insulation layer too.Type: ApplicationFiled: July 23, 2018Publication date: April 25, 2019Applicant: MaxPower Semiconductor Inc.Inventors: Amit Paul, Mohamed N. Darwish
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Publication number: 20190115464Abstract: MOS-gated devices, related methods, and systems for vertical power and RF devices including an insulated trench and a gate electrode. A body region is positioned so that a voltage bias on the gate electrode will cause an inversion layer in the body region. Permanent electrostatic charges are included in said insulation material. A conductive shield layer is positioned above the insulated trench, to reduce parasitic capacitances.Type: ApplicationFiled: June 20, 2018Publication date: April 18, 2019Applicant: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng
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Publication number: 20190097025Abstract: Methods and systems for power semiconductor devices integrating multiple trench transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.Type: ApplicationFiled: October 1, 2018Publication date: March 28, 2019Applicant: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Publication number: 20190067491Abstract: A new semiconductor rectifier structure. In general, a MOS-transistor-like structure is located above a JFET-like deeper structure. The present application teaches ways to combine and optimize these two structures in a merged device so that the resulting combined structure achieves both a low forward voltage and a high reverse breakdown voltage in a relatively small area. In one class of innovative implementations, an insulated (or partially insulated) trench is used to define a vertical channel in a body region along the sidewall of a trench, so that majority carriers from a “source” region (typically n+) can flow through the channel. An added “pocket” diffusion, of the same conductivity type as the body region (p-type in this example), provides an intermediate region around the bottom of the trench. This intermediate diffusion, and an additional deep region of the same conductivity type, define a deep JFET-like device which is in series with the MOS channel portion of the diode.Type: ApplicationFiled: June 22, 2018Publication date: February 28, 2019Applicant: MaxPower Semiconductor Inc.Inventors: Richard A. Blanchard, Mohamed N. Darwish, Jun Zeng
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Publication number: 20190051743Abstract: A semiconductor device includes a semiconductor layer of a first conductivity type and a semiconductor layer of a second conductivity type formed thereon. The semiconductor device also includes a body layer extending a first predetermined distance into the semiconductor layer of the second conductivity type and a pair of trenches extending a second predetermined distance into the semiconductor layer of the second conductivity type. Each of the pair of trenches consists essentially of a dielectric material disposed therein and a concentration of doping impurities present in the semiconductor layer of the second conductivity type and a distance between the pair of trenches define an electrical characteristic of the semiconductor device. The semiconductor device further includes a control gate coupled to the semiconductor layer of the second conductivity type and a source region coupled to the semiconductor layer of the second conductivity type.Type: ApplicationFiled: January 24, 2017Publication date: February 14, 2019Applicant: MaxPower Semiconductor, Inc.Inventor: Mohamed N. Darwish
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Patent number: 10186573Abstract: In one embodiment, a RESURF structure between a source and a drain in a lateral MOSFET is formed in a trench having a flat bottom surface and angled sidewalls toward the source. Alternating P and N-type layers are epitaxially grown in the trench, and their charges balanced to achieve a high breakdown voltage. In the area of the source, the ends of the P and N-layers angle upward to the surface under the lateral gate and contact the body region. Thus, for an N-channel MOSFET, a positive gate voltage above the threshold forms a channel between the source and the N-layers in the RESURF structure as well as creates an inversion of the ends of the P-layers near the surface for low on-resistance. In another embodiment, the RESURF structure is vertically corrugated by being formed around trenches, thus extending the length of the RESURF structure for a higher breakdown voltage.Type: GrantFiled: July 5, 2016Date of Patent: January 22, 2019Assignee: MaxPower Semiconductor, Inc.Inventors: Hamza Yilmaz, Mohamed N. Darwish, Richard A. Blanchard
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Publication number: 20180366569Abstract: Heterostructure and double-heterostructure trench-gate devices, in which the substrate and/or the body are constructed of a narrower-bandgap semiconductor material than the uppermost portion of the drift region. Fabrication most preferably uses a process where gate dielectric anneal is performed after all other high-temperature steps have already been done.Type: ApplicationFiled: June 12, 2018Publication date: December 20, 2018Applicant: MaxPower Semiconductor Inc.Inventors: Jun Zeng, Mohamed N. Darwish
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Patent number: 10157983Abstract: In one embodiment, a power MOSFET or IGBT cell includes an N-type drift region grown over the substrate. An N-type layer, having a higher dopant concentration than the drift region, is then formed over the drift region. A P-well is formed over the N-type layer, and an N+ source/emitter region is formed in the P-well. A gate is formed over the P-well's lateral channel and has a vertical extension into a trench. A positive gate voltage inverts the lateral channel and increases the vertical conduction in the N-type layer along the sidewalls of the trench to reduce on-resistance. A vertical shield field plate is also in the trench and may be connected to the gate. The field plate laterally depletes the N-type layer when the device is off to increase the breakdown voltage. Floating P-islands in the N-type drift region increase breakdown voltage and reduce the saturation current.Type: GrantFiled: February 12, 2018Date of Patent: December 18, 2018Assignee: MAXPOWER SEMICONDUCTOR INC.Inventors: Jun Zeng, Mohamed N. Darwish, Wenfang Du, Richard A. Blanchard, Kui Pu, Shih-Tzung Su
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Publication number: 20180358449Abstract: A silicon carbide (or comparable) trench transistor in which gate dielectric anneal, in an oxynitriding atmosphere, is performed after all other high-temperature steps have already been done.Type: ApplicationFiled: June 12, 2017Publication date: December 13, 2018Applicant: MaxPower Semiconductor Inc.Inventors: Jun Zeng, Mohamed N. Darwish
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Publication number: 20180337230Abstract: Power devices using refilled trenches with permanent charge at or near their sidewalls. These trenches extend vertically into a drift region.Type: ApplicationFiled: June 21, 2018Publication date: November 22, 2018Applicant: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Patent number: 10128353Abstract: Methods and systems for power semiconductor devices integrating multiple trench transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.Type: GrantFiled: November 10, 2017Date of Patent: November 13, 2018Assignee: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Publication number: 20180323285Abstract: Methods and systems for power semiconductor devices integrating multiple quasi-vertical transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.Type: ApplicationFiled: May 9, 2018Publication date: November 8, 2018Applicant: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Patent number: 10062788Abstract: A lateral SOI device may include a semiconductor channel region connected to a drain region by a drift region. An insulation region on the drift layer is positioned between the channel region and the drain region. Permanent charges may be embedded in the insulation region sufficient to cause inversion in the insulation region. The semiconductor layer also overlies a global insulation layer, and permanent charges are preferably embedded in at least selected areas of this insulation layer too.Type: GrantFiled: April 28, 2009Date of Patent: August 28, 2018Assignee: MAXPOWER SEMICONDUCTOR INC.Inventors: Amit Paul, Mohamed N. Darwish
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Patent number: 10014365Abstract: Power devices using refilled trenches with permanent charge at or near their sidewalls. These trenches extend vertically into a drift region.Type: GrantFiled: July 29, 2014Date of Patent: July 3, 2018Assignee: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Patent number: 10014404Abstract: MOS-gated devices, related methods, and systems for vertical power and RF devices including an insulated trench and a gate electrode. A body region is positioned so that a voltage bias on the gate electrode will cause an inversion layer in the body region. Permanent electrostatic charges are included in said insulation material. A conductive shield layer is positioned above the insulated trench, to reduce parasitic capacitances.Type: GrantFiled: January 22, 2015Date of Patent: July 3, 2018Assignee: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng
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Patent number: 9997614Abstract: Methods and systems for power semiconductor devices integrating multiple quasi-vertical transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.Type: GrantFiled: April 23, 2015Date of Patent: June 12, 2018Assignee: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Patent number: 9978831Abstract: Various improvements in vertical transistors, such as IGBTs, are disclosed. The improvements include forming periodic highly-doped p-type emitter dots in the top surface region of a growth substrate, followed by growing the various transistor layers, followed by grounding down the bottom surface of the substrate, followed by a wet etch of the bottom surface to expose the heavily doped p+ layer. A metal contact is then formed over the p+ layer. In another improvement, edge termination structures utilize p-dopants implanted in trenches to create deep p-regions for shaping the electric field, and shallow p-regions between the trenches for rapidly removing holes after turn-off. In another improvement, a dual buffer layer using an n-layer and distributed n+ regions improves breakdown voltage and saturation voltage. In another improvement, p-zones of different concentrations in a termination structure are formed by varying pitches of trenches. In another improvement, beveled saw streets increase breakdown voltage.Type: GrantFiled: May 16, 2017Date of Patent: May 22, 2018Assignee: MAXPOWER SEMICONDUCTOR, INC.Inventor: Hamza Yilmaz
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Publication number: 20180138293Abstract: Methods and systems for power semiconductor devices integrating multiple trench transistors on a single chip. Multiple power transistors (or active regions) are paralleled, but one transistor has a lower threshold voltage. This reduces the voltage drop when the transistor is forward-biased. In an alternative embodiment, the power device with lower threshold voltage is simply connected as a depletion diode, to thereby shunt the body diodes of the active transistors, without affecting turn-on and ON-state behavior.Type: ApplicationFiled: November 10, 2017Publication date: May 17, 2018Applicant: MaxPower Semiconductor Inc.Inventors: Mohamed N. Darwish, Jun Zeng, Richard A. Blanchard
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Patent number: 9947779Abstract: In one embodiment, a power MOSFET cell includes an N+ silicon substrate having a drain electrode. An N-type drift layer is grown over the substrate. An N-type layer, having a higher dopant concentration than the drift region, is then formed along with a trench having sidewalls. A P-well is formed in the N-type layer, and an N+ source region is formed in the P-well. A gate is formed over the P-well's lateral channel and has a vertical extension into the trench. A positive gate voltage inverts the lateral channel and increases the vertical conduction along the sidewalls to reduce on-resistance. A vertical shield field plate is also located next to the sidewalls and may be connected to the gate. The field plate laterally depletes the N-type layer when the device is off to increase the breakdown voltage. A buried layer and sinker enable the use of a topside drain electrode.Type: GrantFiled: July 28, 2017Date of Patent: April 17, 2018Assignee: MaxPower Semiconductor Inc.Inventors: Jun Zeng, Mohamed N. Darwish, Kui Pu, Shih-Tzung Su
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Patent number: 9941351Abstract: Various improvements in vertical transistors, such as IGBTs, are disclosed. The improvements include forming periodic highly-doped p-type emitter dots in the top surface region of a growth substrate, followed by growing the various transistor layers, followed by grounding down the bottom surface of the substrate, followed by a wet etch of the bottom surface to expose the heavily doped p+ layer. A metal contact is then formed over the p+ layer. In another improvement, edge termination structures utilize p-dopants implanted in trenches to create deep p-regions for shaping the electric field, and shallow p-regions between the trenches for rapidly removing holes after turn-off. In another improvement, a dual buffer layer using an n-layer and distributed n+ regions improves breakdown voltage and saturation voltage. In another improvement, p-zones of different concentrations in a termination structure are formed by varying pitches of trenches. In another improvement, beveled saw streets increase breakdown voltage.Type: GrantFiled: May 11, 2017Date of Patent: April 10, 2018Assignee: MaxPower Semiconductor, Inc.Inventor: Hamza Yilmaz