Abstract: A facer for use in preparing the opposed ends of polyolefin pipes for fusion into a pipeline has a pair of cutting wheels which rotate in unison. A controller causes the cutting wheels to trace and face the pipe end walls in a closed loop path.

Abstract: A seal obstructs the migration of particulates and precipitation into a pipe fusion chamber through its pipe stick entry and pipeline exit passages. Sheets of cloth serially overlap the anticipated center axis of a pipe stick/pipeline which will pass through the machine. The outer edge of each sheet is pleated and fixed to a frame contiguous with the perimeter of the passage and the inner edge of each sheet is gathered on an elastic band. When a face of a pipe stick/pipeline pushes the sheets away from the frame, the pleats and bands cooperate to allow the inner edges of the sheets to slide over the face and hug substantially the entire outer circumference of the pipe stick/pipeline.

Abstract: A facer for use in preparing the opposed ends of polyolefin pipes for fusion into a pipeline has a pair of cutting wheels which rotate in unison. A controller causes the cutting wheels to trace and face the pipe end walls in a closed loop path.

Abstract: For use in loading heavy sticks of plastic pipe into a pipe fusion machine, a pipe storage rack with hydraulically powered pipe stick dispensers and stands allows sticks of pipe stored on the rack to roll gravitationally onto a rocking V-shaped dispenser cam disposed between the rack and the fusion machine loading path for one-stick-at-a-time loading onto powered track and roller stands which enable Cartesian manipulation of the stick into the fusion machine. The cam is adjustable to suit pipe stick diameters ranging from 20? to 48?. Many sticks can be stored at one time, releasing heavy lifting equipment and operators to work elsewhere. The process requires only one operator using a pendant controller and the pipe sticks are handled by heavy equipment only when being loaded onto the racks.

Abstract: A fusion machine which can be top-loaded on very large polyolefin pipes and pipelines has jaws which consist of an upper half jaw and lower left and right complemental jaws which pivot on the half jaw. Left and right actuators connected between the complemental jaws and the half jaw operate in one direction to cause the complemental jaws to rotate to an opened condition in which the upper half jaw can be lowered onto and lifted from the pipes to be fused and in the other direction to cause the complemental jaws to rotate to a closed condition in which the pipes to be fused are gripped so substantially around their circumferences as to resist their deformation from round during manipulation by the machine. The top-loading machine minimizes the need for heavy equipment to load and unload pipe to and from the fusion machine.

Abstract: A heater plate for butt fusion of polyolefin pipe has concentric rings, each with an array of radial bores containing cartridge heaters, and a concentric cavity between the rings to carry wiring from the cartridge heaters. The inner ring components are symmetrical to provide a foundation for uniform surface temperature distribution across the entire area of the inner ring. The outer ring components are coordinated to counterbalance the heat sinks resulting from their asymmetrical configuration so as to increase the likelihood that the uniform surface temperature distribution foundation established for the entire area of the inner ring can be maintained and so that the total diameter of the heater plate, including the outer ring, can be used in fusing pipe.

Abstract: An electro-mechanical machine for fusing small diameter polyolefin pipe includes a carriage and controls. The carriage has fixed and travelling jaws that grip a pipeline and a pipe stick and electrically driven screws that bring the jaws into and out of close proximity for performance of fusion process tasks. The controls include an electrical closed loop circuit that controls operation of the screws to transfer the travelling jaws to a base axial distance from the fixed jaws and an electrical load cell feedback circuit that controls operation of the screws to reciprocate the travelling jaws in relation to the base axial distance in response to feedback from the load cells so as to maintain a predetermined force between the pipes.

Abstract: A seal obstructs the migration of particulates and precipitation into a pipe fusion chamber through its pipe stick entry and pipeline exit passages. Sheets of cloth serially overlap the anticipated center axis of a pipe stick/pipeline which will pass through the machine. The outer edge of each sheet is pleated and fixed to a frame contiguous with the perimeter of the passage and the inner edge of each sheet is gathered on an elastic band. When a face of a pipe stick/pipeline pushes the sheets away from the frame, the pleats and bands cooperate to allow the inner edges of the sheets to slide over the face and hug substantially the entire outer circumference of the pipe stick/pipeline.

Abstract: A facer for use in preparing the opposed ends of polyolefin pipes for fusion into a pipeline has a pair of cutting wheels which rotate in unison. A controller causes the cutting wheels to trace and face the pipe end walls in a closed loop path.

Abstract: A fusion machine which can be top-loaded on very large polyolefin pipes and pipelines has jaws which consist of an upper half jaw and lower left and right complemental jaws which pivot on the half jaw. Left and right actuators connected between the complemental jaws and the half jaw operate in one direction to cause the complemental jaws to rotate to an opened condition in which the upper half jaw can be lowered onto and lifted from the pipes to be fused and in the other direction to cause the complemental jaws to rotate to a closed condition in which the pipes to be fused are gripped so substantially around their circumferences as to resist their deformation from round during manipulation by the machine. The top-loading machine minimizes the need for heavy equipment to load and unload pipe to and from the fusion machine.

Abstract: A rack feeds sticks of pipe to a machine for serial fusion to the trailing end of a pipeline. Multiple independent spaced apart feeders support transverse bundles of sticks of pipe on beams. Legs which support the beams above the ground have jacks to vary the height and slope of the beams. The slope is set so that sticks tend to roll toward the lower front end of the beam where roller assemblies receive the sticks of pipe as they are manually rolled, one at a time, off the beams. All of the rack components are modular and interchangeably connectable so that the feeder can be quickly adapted for a variety of conditions and applications. The level of the lead end of the pipe can be hydraulically adjusted for vertical orientation with the fusion machine and the pipe fed on by hydraulically powered roller to provide a single operator system.

Abstract: For use in loading heavy sticks of plastic pipe into a pipe fusion machine, a pipe storage rack with hydraulically powered pipe stick dispensers and stands allows sticks of pipe stored on the rack to roll gravitationally onto a rocking V-shaped dispenser cam disposed between the rack and the fusion machine loading path for one-stick-at-a-time loading onto powered track and roller stands which enable Cartesian manipulation of the stick into the fusion machine. The cam is adjustable to suit pipe stick diameters ranging from 20? to 48?. Many sticks can be stored at one time, releasing heavy lifting equipment and operators to work elsewhere. The process requires only one operator using a pendant controller and the pipe sticks are handled by heavy equipment only when being loaded onto the racks.

Abstract: A socket fusion jig includes a pipe saddle and coupling saddle spaced apart. Rotation of a handle causes the pipe saddle and coupling saddle to move laterally relative to one another so that the pipe held in the pipe saddle may be fused to the coupling held in the coupling saddle.

Abstract: A rack feeds sticks of pipe to a machine for serial fusion to the trailing end of a pipeline. Multiple independent spaced apart feeders support transverse bundles of sticks of pipe on beams. Legs which support the beams above the ground have jacks to vary the height and slope of the beams. The slope is set so that sticks tend to roll toward the lower front end of the beam where roller assemblies receive the sticks of pipe as they are manually rolled, one at a time, off the beams. All of the rack components are modular and interchangeably connectable so that the feeder can be quickly adapted for a variety of conditions and applications.

Abstract: A heater for use in fusing the end of a branch polyolefin pipe to the side wall of a main polyolefin pipe of specified radius has a first plate with a convex outer surface definable as a surface generated by rotating a first straight line about a first parallel line of origin at a radius equal to the specified radius of the main pipe and a concave inner surface, a second plate with a concave outer surface definable as a surface generated by rotating a second straight line about a second parallel line of origin at a radius equal to the specified radius of the main pipe and a convex inner surface and a heating element of substantially constant thickness disposed in laminar relationship between the first and second plates, the inner surfaces of the plates being contoured so that, with the heating element in laminar relationship therebetween, the lines of origin of the outer surfaces of the plates lie a common plane.

Abstract: Polyolefin pipes are welded end-to-end by a self-propelled, self-contained machine which performs all steps necessary to the process without need for any other machines or equipment. Hydraulically driven parallel tracks are independently controlled for maximum maneuverability. An hydraulically driven, computer controlled, reversible jaw assembly reciprocates the new pipe section relative to the exiting pipe line. A facer for trimming and squaring the pipe ends to be joined and a heater for melting the pipe ends for fusing are umbilically connected to the machine for on-board or remote operation. The computer, also on an umbilical, enables the operator to operate the machine in a normal mode in which the operator manually controls the facing, soaking and fusing processes or an automatic mode in which the fusing process is automatically controlled by the computer.

Abstract: Polyolefin pipes are welded end-to-end by a self-propelled, self-contained machine which performs all steps necessary to the process without need for any other machines or equipment. Hydraulically driven parallel tracks are independently controlled for maximum maneuverability. An hydraulically driven, computer controlled, reversible jaw assembly reciprocates the new pipe section relative to the exiting pipe line. A facer for trimming and squaring the pipe ends to be joined and a heater for melting the pipe ends for fusing are umbilically connected to the machine for on-board or remote operation. The computer, also on an umbilical, enables the operator to operate the machine in a normal mode in which the operator manually controls the facing, soaking and fusing processes or an automatic mode in which the fusing process is automatically controlled by the computer.

Abstract: Polyolefin pipes are welded end-to-end by a self-propelled, self-contained machine which performs all steps necessary to the process without need for any other machines or equipment. Hydraulically driven parallel tracks are independently controlled for maximum maneuverability. An hydraulically driven, computer controlled, reversible jaw assembly reciprocates the new pipe section relative to the exiting pipe line. A facer for trimming and squaring the pipe ends to be joined and a heater for melting the pipe ends for fusing are umbilically connected to the machine for on-board or remote operation. The computer, also on an umbilical, enables the operator to operate the machine in a normal mode in which the operator manually controls the facing, soaking and fusing processes or an automatic mode in which the fusing process is automatically controlled by the computer.

Abstract: Polyolefin pipes are welded end-to-end by a self-propelled, self-contained machine which performs all steps necessary to the process without need for any other machines or equipment. Hydraulically driven parallel tracks are independently controlled for maximum maneuverability. An hydraulically driven, computer controlled, reversible jaw assembly reciprocates the new pipe section relative to the exiting pipe line. A facer for trimming and squaring the pipe ends to be joined and a heater for melting the pipe ends for fusing are umbilically connected to the machine for on-board or remote operation. The computer, also on an umbilical, enables the operator to operate the machine in a normal mode in which the operator manually controls the facing, soaking and fusing processes or an automatic mode in which the fusing process is automatically controlled by the computer.

Abstract: A process to form a continuous fin helically around the exterior of a cylindrical tube by rotation of a primary forming roller and rotation of a contiguous spindle roller. The process includes advancing and inserting the fin in a gap between the primary forming roller and the spindle roller. The gap between the primary forming roller and the spindle roller is closed and the fin is tightly gripped therebetween. The tube is axially moved for a first, chosen length, while, at the same time, the tube is rotated at a first speed, the primary forming roller is rotated at a first speed and the spindle roller is rotated at a first speed. Thereafter, the tube is axially moved for a second, chosen length, while, at the same time, the tube is rotated at a second speed, the primary forming roller is rotated at a second speed, and the spindle roller is rotated at a second speed.