Abstract: The present invention relates to a crossflow membrane module configured to separate a feed fluid into a permeate fluid and a residue fluid across one or more membrane sheet(s). The crossflow module comprises a second end offset from a first end along the first direction where an inlet is provided at the first end and an outlet is provided at the second end. The one or more membrane sheet(s) each have a first portion and a second portion. A conduit is adjacent to the first side of each membrane sheet and is configured to receive and output the permeate fluid separated from the feed fluid. The second portion of the membrane sheet has a greater permeance for a major component than the first portion such that the second part of the permeate fluid, which is generated by separation across the second portion of the membrane sheet, has a higher concentration of the major component than the first part of the permeate fluid, which is generated by separation across the first portion.

Abstract: Methods and systems for recovering sulfur dioxide from a Claus unit process emissions stream are provided. The method comprises the steps of generating a process emissions stream from a thermal oxidizer or other combustion device, introducing the emissions stream to an SO2 removal system, introducing the SO2 rich stream from the SO2 removal system to a CO2 removal system, and introducing an enriched SO2 stream back to the Claus unit. The SO2 removal system can include one or more SO2 selective membranes. The CO2 removal system can include one or more CO2 selective membranes.

Abstract: Described herein are membrane processes for separating CO2 from flue gas. An exemplary process involves passing a fluid stream including the flue gas across a membrane permeable to CO2 and H2O, removing treated gas from a feed side of the membrane that has less CO2 than the flue gas, and removing permeate from a permeate side of the membrane comprising CO2 and H2O. Suitably, the permeate is removed at a sub-atmospheric vacuum pressure. The permeate is then cooled to remove at least some of the H2O from the permeate and form a smaller volume of H2O-depleted, CO2 enriched permeate.

Abstract: Methods and systems for recovering sulfur dioxide from a Claus unit process emissions stream are provided. The method comprises the steps of generating a process emissions stream from a thermal oxidizer or other combustion device, introducing the emissions stream to an SO2 removal system, introducing the SO2 rich stream from the SO2 removal system to a CO2 removal system, and introducing an enriched SO2 stream back to the Claus unit. The SO2 removal system can include one or more SO2 selective membranes. The CO2 removal system can include one or more CO2 selective membranes.

Abstract: Methods are provided for reducing the quantity of acid gas reinjected into a reservoir by partial CO2 removal processes. The methods include acid gas removal, acid gas enrichment, generation of a CO2 rich stream and an H2S rich stream, and reinjection of the H2S rich stream into the reservoir. The acid gas enrichment can be performed by a solvent-based acid gas enrichment unit, a membrane-based acid gas enrichment unit, or a combination of a solvent-based acid gas enrichment unit a and membrane-based acid gas enrichment unit. The system includes an acid gas removal unit, one or more acid gas enrichment units, and an acid gas reinjection compressor. The acid gas enrichment unit can be a solvent-based acid gas enrichment unit, a membrane-based acid gas enrichment unit, or a solvent-based acid gas enrichment unit and a membrane-based acid gas enrichment unit.

Abstract: A process for recovering sulfur from a sour gas is provided. The process includes the steps of: providing the sour gas to a membrane separation unit having a carbon dioxide-selective membrane that comprises a perfluoropolymer, wherein the sour gas comprises carbon dioxide and at least 1 mol % hydrogen sulfide; separating the sour gas using the carbon dioxide-selective membrane in the membrane separation stage to obtain hydrogen sulfide-enriched gas and hydrogen sulfide-stripped gas, wherein the hydrogen sulfide-enriched gas has a hydrogen sulfide concentration of at least 20 mol %, and wherein the hydrogen sulfide-stripped gas comprises carbon dioxide; and processing the hydrogen sulfide-enriched gas in a sulfur recovery unit to obtain sulfur.

Abstract: A process for recovering sulfur and carbon dioxide from a sour gas stream, the process comprising the steps of: providing a sour gas stream to a membrane separation unit, the sour gas stream comprising hydrogen sulfide and carbon dioxide; separating the hydrogen sulfide from the carbon dioxide in the membrane separation unit to obtain a retentate stream and a first permeate stream, wherein the retentate stream comprises hydrogen sulfide, wherein the permeate stream comprises carbon dioxide; introducing the retentate stream to a sulfur recovery unit; processing the retentate stream in the sulfur recovery unit to produce a sulfur stream and a tail gas stream, wherein the sulfur stream comprises liquid sulfur; introducing the permeate stream to an amine absorption unit; and processing the permeate stream in the amine absorption unit to produce an enriched carbon dioxide stream.

Abstract: The present invention relates to a counterflow membrane module configured to separate a feed fluid into a permeate fluid and a residue fluid across one or more membrane sheet(s). The counterflow module comprises a second end offset from a first end along the first direction where an inlet is provided at the first end and an outlet is provided at the second end. The one or more membrane sheet(s) each have a first portion, a second portion and a permeate section. A conduit is adjacent to the permeate section of the membrane and is configured to receive and output the permeate fluid separated from the feed fluid.

Abstract: The present invention relates to a crossflow membrane module configured to separate a feed fluid into a permeate fluid and a residue fluid across one or more membrane sheet(s). The crossflow module comprises a second end offset from a first end along the first direction where an inlet is provided at the first end and an outlet is provided at the second end. The one or more membrane sheet(s) each have a first portion and a second portion. A conduit is adjacent to the first side of each membrane sheet and is configured to receive and output the permeate fluid separated from the feed fluid. The second portion of the membrane sheet has a greater permeance for a major component than the first portion such that the second part of the permeate fluid, which is generated by separation across the second portion of the membrane sheet, has a higher concentration of the major component than the first part of the permeate fluid, which is generated by separation across the first portion.

Abstract: Described herein are membrane processes for separating CO2 from flue gas. An exemplary process involves passing a fluid stream including the flue gas across a membrane permeable to CO2 and H2O, removing treated gas from a feed side of the membrane that has less CO2 than the flue gas, and removing permeate from a permeate side of the membrane comprising CO2 and H2O. Suitably, the permeate is removed at a sub-atmospheric vacuum pressure. The permeate is then cooled to remove at least some of the H2O from the permeate and form a smaller volume of H2O-depleted, CO2 enriched permeate.

Abstract: A process for recovering sulfur and carbon dioxide from a sour gas stream, the process comprising the steps of: providing a sour gas stream to a membrane separation unit, the sour gas stream comprising hydrogen sulfide and carbon dioxide; separating the hydrogen sulfide from the carbon dioxide in the membrane separation unit to obtain a retentate stream and a first permeate stream, wherein the retentate stream comprises hydrogen sulfide, wherein the permeate stream comprises carbon dioxide; introducing the retentate stream to a sulfur recovery unit; processing the retentate stream in the sulfur recovery unit to produce a sulfur stream and a tail gas stream, wherein the sulfur stream comprises liquid sulfur; introducing the permeate stream to an amine absorption unit; and processing the permeate stream in the amine absorption unit to produce an enriched carbon dioxide stream.

Abstract: A process for recovering sulfur from a sour gas is provided. The process includes the steps of: providing the sour gas to a membrane separation unit having a carbon dioxide-selective membrane that comprises a perfluoropolymer, wherein the sour gas comprises carbon dioxide and at least 1 mol % hydrogen sulfide; separating the sour gas using the carbon dioxide-selective membrane in the membrane separation stage to obtain hydrogen sulfide-enriched gas and hydrogen sulfide-stripped gas, wherein the hydrogen sulfide-enriched gas has a hydrogen sulfide concentration of at least 20 mol %, and wherein the hydrogen sulfide-stripped gas comprises carbon dioxide; and processing the hydrogen sulfide-enriched gas in a sulfur recovery unit to obtain sulfur.

Abstract: A process for sweetening a syngas stream, the process comprising the steps of: providing a syngas stream to a nonselective amine absorption unit, the sour syngas stream comprising syngas, carbon dioxide, and hydrogen sulfide; separating the syngas stream in the nonselective amine absorption unit to obtain an overhead syngas stream and an acid gas stream; introducing the acid gas stream to a membrane separation unit, the acid gas stream comprising hydrogen sulfide and carbon dioxide; separating the acid gas stream in the membrane separation unit to produce a retentate stream and a permeate stream, wherein the retentate stream comprises hydrogen sulfide, wherein the permeate stream comprises carbon dioxide; introducing the retentate stream to a sulfur recovery unit; processing the retentate stream in the sulfur recovery unit to produce a sulfur stream and a tail gas stream, wherein the sulfur stream comprises liquid sulfur.

Abstract: A process and system for recovering natural gas liquids (NGL) using a combination of J-T cooling and membrane separation. The process involves compressing, separating, and cooling a flare gas stream comprising at least methane and C3+ hydrocarbons prior to being introduced to a J-T valve. The cooled stream exiting the J-T valve is further separated, producing a NGL product stream and an uncondensed gas stream. The uncondensed gas stream is directed to a membrane separation step, which results in a C3+ hydrocarbon enriched stream and a C3+ hydrocarbon depleted stream. The C3+ hydrocarbon enriched stream may be recycled back to the process to recover more NGL.

Abstract: The present invention relates to a process for concurrently removing CO2 and SO2 from flue gas produced by a combustion process, comprising: (a) performing a combustion process by combusting a fuel and air in a combustion apparatus, thereby creating an exhaust stream comprising CO2 and SO2; (b) compressing the exhaust stream in a first compression step, thereby producing a first compressed gas stream; (c) providing a first membrane having a feed side and a permeate side, and being selectively permeable to CO2 and SO2 over nitrogen and to CO2 and SO2 over oxygen; (d) passing at least a portion of the first compressed gas stream across the feed side; (e) withdrawing from the feed side a CO2- and SO2-depleted residue stream; (f) withdrawing from the permeate side at a lower pressure than the first compressed gas stream, a first permeate stream enriched in CO2 and SO2; (g) passing the first permeate stream to a separation process that produces a stream enriched in CO2 and a stream enriched in SO2.

Abstract: Sweep-based gas separation processes for reducing carbon dioxide emissions from gas-fired power plants. The invention involves at least two compression steps, a combustion step, a carbon dioxide capture step, a power generate step, and a sweep-based membrane separation step. One of the compression steps is used to produce a low-pressure, low-temperature compressed stream that is sent for treatment in the carbon dioxide capture step, thereby avoiding the need to expend large amounts of energy to cool an otherwise hot compressed stream from a typical compressor that produces a high-pressure stream, usually at 20-30 bar or more.

Abstract: Disclosed herein is a power generation process in which a portion of the carbon dioxide generated by gaseous fuel combustion is recycled back to the power generation process, either pre-combustion, post-combustion, or both. The power generation process of the invention may be a combined cycle process or a traditional power generation process. The process utilizes sweep-based membrane separation.

Abstract: A process and system for recovering natural gas liquids (NGL) using a combination of J-T cooling and membrane separation. The process involves compressing, separating, and cooling a flare gas stream comprising at least methane and C3+ hydrocarbons prior to being introduced to a J-T valve. The cooled stream exiting the J-T valve is further separated, producing a NGL product stream and an uncondensed gas stream. The uncondensed gas stream is directed to a membrane separation step, which results in a C3+ hydrocarbon enriched stream and a C3+ hydrocarbon depleted stream. The C3+ hydrocarbon enriched stream may be recycled back to the process to recover more NGL.

Abstract: A gas separation module and assembly for housing ceramic tubular membranes. The module includes a plurality of tubes containing the ceramic tubular membranes. The tubes are arranged parallel to one another and are supported by tube sheet plates at each end. Gas-tight seals surround each membrane, preventing a feed gas and a residue gas within the inner lumen of the membrane from mixing with a permeate gas in the tube interior. The module also contains a gas distribution pipe for withdrawing the permeate gas out of, or introducing a sweep gas into, the module. This configuration allows for ceramic tubular membranes to be modularized for use in an assembly that carries out many types of gas separations.

Abstract: A process and system for recovering natural gas liquids (NGL) using a combination of J-T cooling and membrane separation. The process involves compressing, separating, and cooling a flare gas stream comprising at least methane and C3+ hydrocarbons prior to being introduced to a J-T valve. The cooled stream exiting the J-T valve is further separated, producing a NGL product stream and an uncondensed gas stream. The uncondensed gas stream is directed to a membrane separation step, which results in a C3+ hydrocarbon enriched stream and a C3+ hydrocarbon depleted stream. The C3+ hydrocarbon enriched stream may be recycled back to the process to recover more NGL.