Abstract: A disc brake assembly includes a stationary member, a rotating member defining an axis of rotation, a plurality of stationary discs spaced axially along the axis of rotation within the stationary member, and a plurality of movable discs interspaced with the stationary discs. A brake coupler supports the movable discs. During non-braking vehicle operation, the movable discs and the brake coupler remain stationary relative to the stationary discs. During a braking maneuver, the coupler couples the movable discs to the rotating member such that the movable discs are caused to rotate with respect to the stationary discs. Once the coupler and rotating member are interconnected a piston moves the stationary and movable discs together to reduce rotation of the rotating member and brake the vehicle.

Abstract: A vehicle braking system having an operating member (103) by way of which a foundation braking force can be transmitted to a brake actuator in accordance with a driver's intentions, wherein there is provided a park brake mechanism (24) which provides the facility of electric motor driven actuation of the operating member (103) of the brake for the parking phase of braking.

Abstract: The braking mechanism comprises a toggle lever, a brake pad, and an incline. An incline actuates the braking mechanism by forcing an extension of the toggle lever. As the toggle lever extends, it pushes the brake pad closer to the surface to be slowed. Multiple toggle levers may be used to distribute the force across the brake pad. This configuration allows a single input from the incline to actuate both toggle levers. By adjusting the width of the incline actuating the toggle lever, the force on the brake pad may be adjusted.

Abstract: A transmission includes a main section substantially enclosed by a main case and an auxiliary section substantially enclosed by an auxiliary case. An intermediate plate is removably secured to the main case and to the auxiliary case. The intermediate plate includes bearings for supporting the main shaft and countershafts. The main section and auxiliary sections can each be accessed and serviced without disturbing the other.

Abstract: A low cost brake sensor incorporates a sensor portion extending through one of the rivet holes in the backing plate of the brake pad. A locking sleeve snaps onto the sensor portion and secures the sensor to the backing plate. Preferably, the locking sleeve has a lip which snaps into a groove in an outer periphery of a sensor portion. The present invention thus provides a relatively low cost and secure way for attaching the sensor to the brake pad. No modification of the lining or the backing plate is necessary.

Abstract: A passive RF tag receives a number of varying inputs. The RF tag is preferably associated with a vehicle, and the inputs are indicative of diagnostic information from a vehicle braking system. The passive RF tag receives a signal from a transmitter that causes the RF tag to query the current status of the several inputs. The RF tag then sends a signal back to the transmitter/receiver indicative of the current status.

Abstract: A vehicle fender includes an integrally formed storage compartment for storing items such as tools and equipment. The fender has fender body mounted to a vehicle frame, chassis, or unibody member. In one embodiment, a recess is formed within the fender body for storing items. A panel is pivotally attached to the fender body and pivots between an open position to allow access to the tools and a closed position to store the tools. A length, a width, and a height define the recess. In the preferred embodiment, the length is greater than the width and the height such that long items can be easily stored. In another embodiment, the panel is formed as a fender panel and a support is formed between the fender body and the fender panel. The fender panel is pivoted to the open position to allow access to the support.

Abstract: A brake adjuster is provided for a vehicle brake such as for heavy duty vehicle. The brake adjuster includes a brake module that produces an electrical signal for adjusting the vehicle brake. The heavy duty vehicle brake typically includes a pair of pistons each having first and second portions that are movable relative to one another. A friction element or brake pad is arranged proximate to the second portion and is movable from a desired position to a worn position as the brake pads wear during operation of the vehicle. In one embodiment of the present invention, the first and second portions are slip fit within a sleeve assembly. At least one adjustment member is arranged between the first and second portions. The adjustment member is constructed from a material which expands in response to an electrical signal, such as a magnetostrictive or a piezoelectric material.

Abstract: A method of making the load height of a suspension coil spring more consistent uses different sized isolators to make a combined spring and isolator height more consistent. The isolator or isolators may be attached to the top or the bottom, or to both the top and bottom of a spring. The load height of a spring is measured. Isolators of varying heights are attached to the springs to achieve more consistency in the overall load height.

Abstract: A method for monitoring the performance of a drive line of a vehicle during driving of the vehicle is disclosed. A sensor is mounted in a non-contacting relationship on a component of the vehicle for detecting acoustic energy present in the drive line of the vehicle. The acoustic energy is compared to either a predetermined operating limit or developed performance tolerances both of which represent limitations to ideal performance of the drive line. In a further embodiment, the method includes detecting a measurable quantity at the drive line, generating successive signals representative of this quantity, and developing a tolerance from the successive signals. A comparison of a subsequent signal to a previous signal is conducted to determine if the subsequent signal is outside the tolerance. Finally, a further embodiment detects frequencies of rotation at the ends of the drive line during operation of the drive line.

Abstract: A system for monitoring the condition of a lubricant in a driveline component monitors the temperature of the lubricant and compares it to an ambient temperature. A temperature differential is stored as a function of time, and if that differential temperature increases beyond a predetermined amount, then an indication is made that lubricant maintenance may be in order. To further refine this system, the compared temperature differentials may be selected under similar load conditions.

Abstract: A brake shoe assembly includes a backing plate and a brake lining. The brake lining has an interface surface abutting the backing plate and a wear surface for contacting a vehicle. A pair of temperature sensors are positioned adjacent to the interface surface and spaced unequal distances from the wear surface for determining the thickness of the brake lining. The pair of temperature sensors may be embedded directly in the brake lining or encapsulated in one of a plurality of housing embodiments packaged in the brake lining. In a preferred embodiment, a unique brake lining temperature sensor assembly is attached to the brake shoe assembly. The unique temperature sensor assembly includes a body of material having a proximate end positioned adjacent to the backing plate and a distal end for contacting the vehicle concurrently with the wear surface of the brake lining. A heat pipe, disposed within the body of material, extends from the distal end toward the proximate end.

Abstract: A multi disc brake assembly employing a combination fixed rotor and a plurality of axially moving floating rotors. The fixed rotor is attached to and rotates in combination with a wheel hub. The plurality of floating rotors are slidingly attached to the fixed rotor and a plurality of stationary friction surfaces are interleaved therebetween. The stationary friction surfaces are keyed to the caliper housing allowing for axial movement. The floating rotors are connected to the fixed rotor by pins, or are axially slidingly keyed at the inner radial periphery to splines on the fixed rotor.

Abstract: A self-steering auxiliary axle assembly having an elastic member for use as a steering damper is provided. The axle assembly has a frame with an axle supported by the frame in spaced relation therefrom with retracted and highway positions. At least one air spring is arranged between the axle and the frame. The air spring is actuateable between an operative mode for damping the axle in the highway position and a non-operative mode when in the retracted position. The axle has opposing ends with spindle assemblies pivotally supported thereon for permitting rotation of said spindle assemblies relative to said axle. Steering arms extend from the spindle assemblies. A control rod interconnects the steering arms for linking the spindle assemblies together. The elastic member interconnects one of the steering arms and the axle for damping the rotation of the spindle assemblies relative to the axle.

Abstract: A brake adjuster is provided for a vehicle brake such as for heavy duty vehicle. The brake adjuster includes a brake module that produces an electrical signal for adjusting the vehicle brake. The heavy duty vehicle brake typically includes a pair of pistons each having first and second portions that are movable relative to one another. A friction element or brake pad is arranged proximate to the second portion and is movable from a desired position to a worn position as the brake pads wear during operation of the vehicle. In one embodiment of the present invention, the first and second portions are slip fit within a sleeve assembly. At least one adjustment member is arranged between the first and second portions. The adjustment member is constructed from a material which expands in response to an electrical signal, such as a magnetostrictive or a piezoelectric material.

Abstract: A self-servoing disc brake assembly is provided that includes a driven rotor member having a first inner surface with a plurality of first pockets. The driven rotor member also includes a first friction surface spaced from the first inner surface. A movable rotor member is supported on the driven rotor member and is movable relative to the driven rotor member between non-servoed and servoed positions. The friction surfaces are spaced a first distance in the non-servo position, and the friction surfaces are spaced a second distance which is greater than a first distance in the servo position. The movable rotor member includes a second inner surface with a plurality of second pockets adjacent to the first inner surface and a friction surface spaced from the second inner surface. A plurality of balls are arranged between the first and second pockets with at least one of the first and second pockets being ramped.

Abstract: A vehicle drive unit assembly includes a rear drive axle extending between a pair of vehicle wheels. An input shaft is operably connected to the drive axle to provide torque to the drive axle to drive the vehicle wheels. An electric motor is connected to the input shaft and is mounted above the drive axle. Preferably, the electric motor is mounted adjacent to the differential in the drive axle. A reduction gear box or chain drive assembly interconnects the electric motor to the input on the drive axle to reduce the input speed to the axle from the motor.

Abstract: The braking mechanism comprises a toggle lever, a brake pad, and an incline. An incline actuates the braking mechanism by forcing an extension of the toggle lever. As the toggle lever extends, it pushes the brake pad closer to the surface to be slowed. Multiple toggle levers may be used to distribute the force across the brake pad. This configuration allows a single input from the incline to actuate both toggle levers. By adjusting the width of the incline actuating the toggle lever, the force on the brake pad may be adjusted.

Abstract: A distributed propulsion system is provided for a multi-unit articulated road train. The distributed propulsion system includes a tractor having a first propulsion system for propelling the tractor. A trailer is secured to the tractor at an articulated joint, such as a fifth wheel or draw bar connection. The tractor has a second propulsion system for substantially propelling the trailer. A load sensor for detecting a load between the tractor and the trailer, preferably the tensile load, is associated with the articulated joint. The load sensor produces a load signal. An input device produces a request signal for actuating the second propulsion system. An electronic control mechanism is electrically connected to the input device and the load sensor for coordinating the various sensors and inputs. The control mechanism commands the second propulsion system in response to the load signal and the request signal such that the trailer is propelled in a controlled manner relative to the tractor.

Abstract: A dual wheel assembly for a vehicle is provided that includes an axle assembly having an axle shaft disposed therein, which defines an axis. First and second wheel hubs are supported on outboard and inboard portions, respectively of the axle assembly. The first wheel hub is coupled to the axle shaft so that the first wheel hub may be driven about the axis and the second wheel hub is rotatable about the axis relative to the first wheel hub. A first bearing assembly is interposed between the first wheel hub and the outboard portion for supporting the first wheel hub on the outboard portion. The outboard portion has a first shoulder with the first bearing assembly abutting the first shoulder. Similarly, a second bearing assembly is interposed between the second wheel hub and the inboard portion for supporting the second wheel hub on the inboard portion, and the inboard portion has a second shoulder with the second bearing assembly abutting the second shoulder.