Abstract: The disclosure relates to a machine for thermal treatment of bulk material, comprising, a stationary furnace which presents a support structure, and a plurality of pallet cars traveling through the furnace, said plurality of pallet cars together defining, at a lateral side thereof, a common engagement surface which extends through the furnace, wherein a gap is defined between the support structure of the furnace and the common engagement surface, said gap having a gap length, the machine further comprising: a sealing system comprising: one or more drop bars, wherein each drop bar of the one or more drop bars includes a brush arranged on the drop bar such that the brush is configured to be in engagement with the common engagement surface such that the one or more drop bars covers the gap over at least parts of the gap length.

Abstract: A system for monitoring at least one motion parameter of the main shaft of a gyratory or cone crusher. The system includes a sensor, such as a magnetometer, positioned within close proximity to a magnetic element, such as a lifting lug, formed on a top end of the main shaft. When the main shaft rotates or moves vertically, the movement creates a change in the magnetic flux, which is sensed by the magnetometer. The change in the magnetic flux is sensed by the magnetometer and an output signal is generated. A controller receives the output signal and determines at least one motion parameter based upon the detected changes in the magnetic flux. In one embodiment, a permanent magnet can be the magnetic element or can be inserted into the lifting lug to enhance the magnetic flux changes caused by the rotational movement or vertical movement of the main shaft.

Abstract: The disclosure relates to a machine for thermal treatment of bulk material, comprising: a stationary furnace which presents a support structure, and a plurality of pallet cars traveling through the furnace, said plurality of pallet cars together defining, at a lateral side thereof, a common engagement surface which extends through the furnace, wherein a gap is defined between the support structure of the furnace and the common engagement surface, said gap having a gap length, the machine further comprising: a sealing system comprising a series of leaf members which are partially overlapping, wherein each leaf member of the series of leaf members is connected to the support structure at a first end thereof, and self-biased into engagement with the engagement surface at a second, opposite, end thereof such that the series of leaf members, together, cover the gap over at least part of the gap length.

Abstract: The disclosure relates to a machine for thermal treatment of bulk material, comprising, a stationary furnace which presents a support structure, and a plurality of pallet cars traveling through the furnace, said plurality of pallet cars together defining, at a lateral side thereof, a common engagement surface which extends through the furnace, wherein a gap is defined between the support structure of the furnace and the common engagement surface, said gap having a gap length, the machine further comprising: a sealing system comprising: one or more drop bars, wherein each drop bar of the one or more drop bars includes a brush arranged on the drop bar such that the brush is configured to be in engagement with the common engagement surface such that the one or more drop bars covers the gap over at least parts of the gap length.

Abstract: A crusher device such as a cone or gyratory crusher is disclosed. The crusher device includes a shaft defining a first direction parallel to its length. The shaft includes an upper shaft end, a crusher head, and an overload safety device that couples the crusher head to the upper shaft end. The overload safety device includes a biasing device configured to bias the crusher head away from the upper shaft end in the first direction. The overload safety device is configured to permit displacement of the crusher head along the first direction relative to the shaft in response to a force acting on the crusher head in the first direction.

Abstract: A hydrocyclone separator and a system that includes a plurality of such hydrocyclone separators are presented. The hydrocyclone separator includes a head portion having an inlet conduit and an overflow discharge tube arranged in the head portion. The hydrocyclone separator further has an apex discharge port and a tapered separation portion arranged between the head portion and the apex discharge port. The tapered separation portion is tapering distally away from the head portion. Moreover, the head portion further includes an emptying port arranged in the head portion separately from the overflow discharge tube. Hereby, a hydrocyclone separator capable of achieving improved operational efficiency with reduced risk of coarse fraction being misplaced and left in the head portion is presented. This effectively reduces maintenance needs and prolongs the lifespan of the hydrocyclone.

Abstract: A system and method for controlling the operation of a gyratory rock crusher is shown and described. The gyratory rock crusher includes a variable frequency drive that allows the eccentric speed of the gyratory crusher to be modified based upon sensed parameters of the rock crushing system. The speed of the eccentric rotation can be dynamically adjusted to compensate for the size of the material particles being crushed and the availability of the material. The use of the variable frequency drive increases the operating efficiency of the gyratory crusher by controlling the discharge flow rate of the crushed material from the crusher and thus allows for a reduction in the size of the discharge hopper. The rotational speed of the eccentric is controlled to be below the critical speed for the gyratory crusher.

Abstract: A bowl liner for use in a crusher that is comprised of a support cassette and a plurality of bowl liner sections mounted to the support cassette. Each of the bowl liner sections is mounted along an inner surface of the support cassette. Once the bowl liner sections are positioned along the inner surface of the support cassette, a plurality of support plates are used to support the bowl liner sections on the support cassette. An epoxy material can be utilized to further attach the plurality of bowl liner sections to the support cassette such that the bowl liner sections are held securely in place during use. The bowl liner can be replaced in the crusher as a single unit. After use, the bowl liner sections can be removed from the support cassette and the support cassette can be reused with another set of bowl liner sections.

Abstract: A screw shaft for a vertically stirred grinding mill is arranged so as to be accommodated within a grinding chamber of the grinding mill while extending in a longitudinal direction. The screw shaft comprises a central shaft and at least one screw flight surrounding the central shaft, and the central shaft comprises an outer shaft wall defining a cavity within the interior of the central shaft, which cavity is closed at least at one longitudinal end of the central shaft.

Abstract: A dust seal for a cone crusher or gyratory crusher and a cone crusher or gyratory crusher are provided, wherein the crusher includes a stationary part having a dust collar, and a crusher head which is supported so as to be rotatable relative to the stationary part in a crushing direction of rotation and in an idling direction of rotation which is opposite to the crushing direction of rotation. The dust seal has a crusher head contact portion configured for directly or indirectly contacting the crusher head, and a dust collar contact portion configured for directly or indirectly contacting the dust collar crusher head. The dust seal is configured to impart a frictional force between the crusher head and the dust seal via the crusher head contact portion, and/or between the dust collar and the dust seal via the dust collar contact portion upon rotation of the crusher head at least in the idling direction of rotation.

Abstract: An eccentric assembly for use in a gyratory or cone crusher is provided. The gyratory or cone crusher includes a main shaft having a longitudinal extension along a central axis of the crusher, a head assembly including a crushing head provided with a first crushing shell, and a frame provided with a second crushing shell, wherein the first and second crushing shells between them define a crushing gap. The eccentric assembly is provided with an inner circumferential surface and an outer circumferential surface eccentrically arranged relative to the inner circumferential surface, wherein the inner circumferential surface of the eccentric assembly is arranged for being journalled to the main shaft so that the eccentric assembly is adapted to rotate about said central axis, and wherein the outer circumferential surface of the eccentric assembly is arranged for being journalled to the crushing head.

Abstract: A bowl liner for use in a crusher that is comprised of a support cassette and a plurality of bowl liner sections mounted to the support cassette. Each of the bowl liner sections is mounted along an inner surface of the support cassette. Once the bowl liner sections are positioned along the inner surface of the support cassette, a plurality of support plates are used to support the bowl liner sections on the support cassette. An epoxy material can be utilized to further attach the plurality of bowl liner sections to the support cassette such that the bowl liner sections are held securely in place during use. The bowl liner can be replaced in the crusher as a single unit. After use, the bowl liner sections can be removed from the support cassette and the support cassette can be reused with another set of bowl liner sections.

Abstract: A hydrocyclone separator and a system that includes a plurality of such hydrocyclone separators are presented. The hydrocyclone separator includes a head portion having an inlet conduit and an overflow discharge tube arranged in the head portion. The hydrocyclone separator further has an apex discharge port and a tapered separation portion arranged between the head portion and the apex discharge port. The tapered separation portion is tapering distally away from the head portion. Moreover, the head portion further includes an emptying port arranged in the head portion separately from the overflow discharge tube. Hereby, a hydrocyclone separator capable of achieving improved operational efficiency with reduced risk of coarse fraction being misplaced and left in the head portion is presented. This effectively reduces maintenance needs and prolongs the lifespan of the hydrocyclone.

Abstract: System and method for controlling the startup sequence of a roller crusher is disclosed. The roller crusher includes two generally parallel rollers that are separated by a gap where the rollers rotate in an opposite direction. During startup, the gap between the rollers is greater than the gap during normal production and a feeding arrangement is run at a speed that is lower than a normal production feed rate. The rollers are rotated at a predetermined speed that is less than the speed during normal production. Other parameters of the system are set such that material is fed over the entire length of the rollers and the no crushing force is exerted during the startup. The method and system of the present disclosure reduces the amount of stress on the rolls, frame and hydraulic system of the roller crusher.

Abstract: A system and method for controlling the operation of a gyratory rock crusher is shown and described. The gyratory rock crusher includes a variable frequency drive that allows the eccentric speed of the gyratory crusher to be modified based upon sensed parameters of the rock crushing system. The speed of the eccentric rotation can be dynamically adjusted to compensate for the size of the material particles being crushed and the availability of the material. The use of the variable frequency drive increases the operating efficiency of the gyratory crusher by controlling the discharge flow rate of the crushed material from the crusher and thus allows for a reduction in the size of the discharge hopper. The rotational speed of the eccentric is controlled to be below the critical speed for the gyratory crusher.

Abstract: A hydrocyclone separator and a method for classifying solid material in liquid suspension are presented. The hydrocyclone separator comprises a head portion having an inlet conduit and an overflow discharge tube arranged in the head portion. The hydrocyclone separator further has an apex discharge port and a tapered separation portion arranged between the head portion and the apex discharge port. The tapered separation portion is tapering distally away from the head portion. Moreover, the hydrocyclone separator has a flow support portion with at least one flow support inlet configured to inject a fluid along at least a portion of an inner surface of the flow support portion towards the apex discharge port, when the hydrocyclone separator is oriented such that the apex discharge port is at a vertically elevated position relative to the overflow discharge tube.

Abstract: A pallet car for conveying material to be processed is disclosed. The pallet car includes first and second sidewalls formed from sidewall members that each include a metal frame and a heat-resistant liner, such as formed from refractory. The refractory formed on the metal frame of the sidewall members provides insulation for the metal frame without the need for a hearth layer of pre-processed material in the material bed of the pallet car. The sidewall member including the refractory layer increases the effective volume of the pallet car, which increases the overall efficiency of the furnace and material processing procedure.

Abstract: A screw shaft for a vertically stirred grinding mill is arranged so as to be accommodated within a grinding chamber of the grinding mill while extending in a longitudinal direction. The screw shaft comprises a central shaft and at least one screw flight surrounding the central shaft, and the central shaft comprises an outer shaft wall defining a cavity within the interior of the central shaft, which cavity is closed at least at one longitudinal end of the central shaft.

Abstract: A grinding media handling system for a vertical grinding mill comprises: a reservoir; a pump, such as a sump pump or a horizontal pump, for pumping water and/or a slurry of material to be ground from the reservoir via an inlet in an upper section of the vertical grinding mill into a grinding chamber of the mill; means for adding grinding media to the water and/or slurry upstream and/or downstream of the pump; and means for discharging slurry and grinding media from a lower section of the vertical mill.

Abstract: A hydrocyclone separator and a method for classifying solid material in liquid suspension are presented. The hydrocyclone separator comprises a head portion having an inlet conduit and an overflow discharge tube arranged in the head portion. The hydrocyclone separator further has an apex discharge port and a tapered separation portion arranged between the head portion and the apex discharge port. The tapered separation portion is tapering distally away from the head portion. Moreover, the hydrocyclone separator has a flow support portion with at least one flow support inlet configured to inject a fluid along at least a portion of an inner surface of the flow support portion towards the apex discharge port, when the hydrocyclone separator is oriented such that the apex discharge port is at a vertically elevated position relative to the overflow discharge tube.