Patents Assigned to Mitsui High-tec Inc.
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Patent number: 12278528Abstract: A method for manufacturing a laminated body includes: laminating an electromagnetic steel plate to form the laminated body; performing an annealing process on the laminated body; acquiring a before-annealing lamination thickness information on a thickness of the laminated body before performing the annealing process on the laminated body; and when the before-annealing lamination thickness information does not satisfy a before-annealing criterion which is predetermined, adjusting a lamination condition of the electromagnetic steel plate such that the before-annealing lamination thickness information satisfies the before-annealing criterion.Type: GrantFiled: April 12, 2019Date of Patent: April 15, 2025Assignee: MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Publication number: 20250055328Abstract: Provided is a laminated iron core including: a laminate of electromagnetic steel sheets and a granular oxide that contains magnetite and covers a side surface of the laminate, in which a contact angle of a water droplet until 20 minutes elapses after dropping the water droplet on the side surface covered with the granular oxide is 80° or more. When heights of peaks detected in ranges of 2? of 41° to 42° and 38° to 39° in XRD measurement of the side surface covered with the granular oxide are represented by H1 and H2, respectively, H1/(H1+H2) is 0.8 or more.Type: ApplicationFiled: October 21, 2022Publication date: February 13, 2025Applicant: MITSUI HIGH-TEC, INC.Inventors: Hiroyuki MORIYAMA, Shintaro BABA, Hiroki KAKU
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Publication number: 20240393111Abstract: A surface measuring device includes a stage, a sensor unit, a supply unit, and a control unit. The control unit is configured to execute first processing of operating the supply unit such that gas that has flowed through an internal flow paths is blown downward from blow-out holes of first to N-th nozzles, second processing of operating at least one of the stage and the sensor unit such that the sensor unit scans a surface of a measurement object during operation of the supply unit by the first processing, and third processing of calculating a separation distance between each of the first to N-th nozzles and the surface of the measurement object based on a flow rate of the gas measured in each of first to N-th air sensors during scanning of the sensor unit by the second processing.Type: ApplicationFiled: May 17, 2024Publication date: November 28, 2024Applicant: MITSUI HIGH-TEC, INC.Inventors: Toshifumi HONDA, Daisuke TOKUNAGA
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Publication number: 20240322658Abstract: A manufacturing method for a laminated iron core, the manufacturing method includes: a punching process of punching a metal sheet to form a plurality of punched members including a first punched member and a second punched member; and a laminating process of forming a laminated body by laminating the plurality of punched members while changing a rotational lamination angle each time one or more punched members are laminated. In the laminating process, the plurality of punched members are laminated such that the rotational lamination angle is the same between the first punched member and the second punched member adjacent to each other in a boundary portion between two or more of the first punched members that are continuously laminated and two or more of the second punched members that are continuously laminated.Type: ApplicationFiled: March 13, 2024Publication date: September 26, 2024Applicant: MITSUI HIGH-TEC, INC.Inventors: Yasunari MITSUI, Yusuke HASUO, Shinichiro ONO
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Publication number: 20240313624Abstract: A laminated iron core includes a laminated body including a plurality of laminated metal sheets. The laminated body includes a welded portion where an endmost metal sheet located at an endmost position in a lamination direction and the metal sheet in contact with the endmost metal sheet are welded. A welding end of the welded portion is in contact with at least one endmost metal sheet.Type: ApplicationFiled: March 12, 2024Publication date: September 19, 2024Applicant: MITSUI HIGH-TEC, INC.Inventors: Go KATO, Yasutaka OHBA, Yuki TOKIMOTO, Tetsuya HIRAKAWA
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Patent number: 12027927Abstract: There are provided core part manufacturing method and apparatus for manufacturing a core part of a rotary electric machine. The core part manufacturing method includes: injecting a molten resin from a side on one end surface of an iron core body into a plurality of space portions provided in the iron core body in a state where the iron core body is sandwiched and pressed. In injecting of the resin, a contact surface on an opposite side to a side where the resin is injected includes: a relief portion that is recessed without contacting to the one end surface; and a remaining portion that is adjacent to a non-contact region. The remaining portion is disposed in the contact surface on an outer peripheral side from the non-contact region, and the relief portion is disposed further in the contact surface on an outer peripheral side from the remaining portion.Type: GrantFiled: January 21, 2022Date of Patent: July 2, 2024Assignee: MITSUI HIGH-TEC, INC.Inventors: Shohei Yoshisako, Kohei Yoshida, Hibiki Mino, Masayuki Ono
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Patent number: 11969923Abstract: There are provided a method and a device for manufacturing an iron core product, including: holding first and second inserts by first and second holding portions provided in a holding unit; and then displacing at least one of the first holding portion and the second holding portion such that a posture of the first insert corresponds to an opening of a first receiving portion provided in a first main surface of a first receiver and a posture of the second insert corresponds to an opening of a second receiving portion provided in the first main surface; thereafter inserting the first insert from the first holding portion into the first receiving portion and inserting the second insert from the second holding portion into the second receiving portion in a state where the holding unit is arranged to face the first main surface.Type: GrantFiled: May 16, 2022Date of Patent: April 30, 2024Assignee: MITSUI HIGH-TEC, INC.Inventor: Kenyu Yoshizumi
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Publication number: 20240113603Abstract: A laminated iron core manufacturing apparatus for laminating a plurality of punched members obtained by punching a plate-shaped member, including: a convey unit conveys the plate-shaped member; a lifter supports the plate-shaped member; a liquid material supply unit adheres a liquid material to regions to be the punched members of one main surface of the plate-shaped member; and a punching unit to punches the plate-shaped member after the liquid material is applied to form the punched members. The liquid material supply unit adheres the liquid material to the plate-shaped member while avoiding, in the regions to be the punched members in the plate-shaped member, a contact region where the lifter on a downstream side of an adhesion location of the liquid material in the liquid material supply unit and on an upstream side of the punching unit comes into contact with the plate-shaped member.Type: ApplicationFiled: February 15, 2021Publication date: April 4, 2024Applicant: MITSUI HIGH-TEC, INC.Inventor: Yusuke HASUO
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Patent number: 11865739Abstract: There are provided a method for manufacturing a core product, a method for removing a residual resin, and device for removing a residual resin including: supplying a molten resin; placing a conveying jig on a collection unit by conveying the conveying jig from a resin supply device to the collection unit together with a core body; splitting the resin solidified in a resin forming region from the resin solidified inside a resin flow path by removing the core body from the conveying jig; forming the residual resin which is a residue of the solidified resin inside the resin flow path and acquiring the core product including the core body and solidified resin formed in the resin forming region; and dropping the residual resin from the resin flow path into the collection unit by causing an extrusion unit to abut against the residual resin from above.Type: GrantFiled: August 11, 2021Date of Patent: January 9, 2024Assignee: MITSUI HIGH-TEC, INC.Inventors: Shuhei Kotani, Katsumi Amano
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Patent number: 11799366Abstract: A manufacturing method of a laminated iron core includes: laminating a plurality of punched members to form a temporary laminate; pressing the temporary laminate with a first load to obtain a laminate; and processing the laminate while pressing the laminate with a second load that is equal to or less than the first load. The manufacturing method of the laminated iron core according to the present disclosure provides a manufacturing method in which subsequent processing can be favorably performed after the laminate is obtained.Type: GrantFiled: March 5, 2019Date of Patent: October 24, 2023Assignees: MITSUI HIGH-TEC, INC., MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Publication number: 20230307966Abstract: A split-type laminated iron core is composed by laminating a plurality of metal plate materials having an annular shape. The metal plate material includes a first split piece and a second split piece arranged in a circumferential direction and divided by a predetermined cutting line. A shear surface formed on a first end surface of the first split piece and a shear surface formed on a second end surface of the second split piece abut on each other, and the first split piece and the second split piece are temporarily connected via the cutting line defined by a boundary between the first end surface and the second end surface so that the first end surface and the second end surface do not completely overlap.Type: ApplicationFiled: September 8, 2021Publication date: September 28, 2023Applicant: MITSUI HIGH-TEC, INC.Inventors: Kazuhiko UMEDA, Hirokazu ARAKAWA, Daisuke KOMIYA
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Patent number: 11770056Abstract: A manufacturing method of a laminated iron core by laminating a plurality of blanked members to form a laminate, the laminate including a pair of first and second end surfaces and the plurality of blanked members being interlocked by a caulk in a lamination direction of the laminate, includes: forming the laminate such that a protrusion of the caulk protrudes downward from the first end surface being in a downward state; placing the laminate on support such that the protrusion is not in contact with a support surface of the support; and processing the laminate in a state where the laminate is placed on the support.Type: GrantFiled: March 5, 2019Date of Patent: September 26, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Shigeru Nagasugi, Takashi Fukumoto, Jin Oda
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Publication number: 20230291287Abstract: There are provided a laminated iron core, a manufacturing method thereof, and a progressive die machine, in which the laminated iron core includes: a plurality of iron core pieces which are laminated; adhesives that bond the iron core pieces adjacent to each other. Each of the iron core pieces includes an annular yoke portion and a plurality of teeth portions projecting radially from the yoke portion. Each of the adhesives is arranged at a different radial distance from a central axis of the iron core pieces and is evenly arranged in a circumferential direction of the iron core pieces on at least one of the entire yoke portion and the entire teeth portions.Type: ApplicationFiled: February 3, 2023Publication date: September 14, 2023Applicant: MITSUI HIGH-TEC, INC.Inventor: Shinichiro ONO
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Patent number: 11632026Abstract: There are provided a core unit manufacturing apparatus and a core unit manufacturing method including: a molding device that fills a resin into a space portion in a core body; a resin transfer unit that transfers a resin material to the molding device to supply the resin material thereto; and a core transfer unit that carries the core body in and out of a part between a pair of dies of the molding device. The resin transfer unit and the core transfer unit are arranged such that: the resin transfer unit supplies the resin to the molding device from one side position of side surfaces of the molding device; and the core transfer unit carries the core body in and out of the molding device from the other side position of the side surfaces of the molding device, the other side position being different from one side position.Type: GrantFiled: August 10, 2021Date of Patent: April 18, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Yuji Takeda, Katsumi Amano, Takashi Fukumoto
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Patent number: 11632023Abstract: A laminated iron core includes a plurality of blanked iron core pieces laminated together, a continuity of side parts of the iron core pieces configuring a side surface of the laminated iron core. The side part of each iron core piece includes a specific light reflection area having a prescribed width along a circumferential direction, where the specific light reflection area has different light reflection characteristics from the other area of the side part of the iron core piece, and a striped pattern, configured by the specific light reflection areas, exists on the side surface of the laminated iron core.Type: GrantFiled: January 21, 2020Date of Patent: April 18, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Hirokazu Arakawa, Takashi Maruyama, Kenichi Takasaki
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Patent number: 11605990Abstract: An annular core piece in which an annular core piece can be received inside a contour of an outer circumstance of the annular core piece and the number of recesses formed on the outer circumstance is small is provided. In an annular core piece including a plurality of recesses opened in an outer circumferential part, the recess includes a narrowed part and a raised part, and a transverse width of the narrowed part is made narrower than a transverse width of a different region present on a side of a bottom of the recess further beyond the narrowed part, and the raised part is formed such that a part of the bottom of the recess is raised and projected toward an opening end of the recess.Type: GrantFiled: January 29, 2018Date of Patent: March 14, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Hirokazu Arakawa, Yusuke Hasuo
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Patent number: 11605988Abstract: A method for manufacturing a laminated iron core includes providing a plurality of annular iron core piece rows, each of which is configured by annularly arranging a plurality of divided iron core pieces including yokes and teeth, and the yokes of the annularly-adjacent divided iron core pieces in the annular iron core piece row are mutually different in shape. In the method, the annular iron core piece rows are laminated by changing a rotational angle of the newly laminated annular iron core piece row relatively to the lastly laminated annular iron core piece row laminated so that the divided iron core piece with a shape different from that of the divided iron core piece is laminated on the lastly laminated divided iron core piece.Type: GrantFiled: January 18, 2018Date of Patent: March 14, 2023Assignee: MITSUI HIGH-TEC, INC.Inventors: Shuichi Nakamura, Daisuke Momota
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Patent number: 11524327Abstract: A device for manufacturing a laminated iron core includes: a punch unit configured to form protrusions, and including N number of punches as a set, the N being a natural number larger than M; and N number of auxiliary punches. The N number of auxiliary punches are configured such that L number of auxiliary punches selected from the N number of auxiliary punches performs a nullification processing on a metal sheet, the nullification processing being configured to nullify a processing with the L number of punches among the N number of punches, the L being the natural number that is obtained by subtracting the M from the N. According to the above configurations, for example, since a processing position with the plurality of punches is limited in one position, a positional accuracy of protrusions formed in punched members with the plurality of punches is improved.Type: GrantFiled: August 19, 2020Date of Patent: December 13, 2022Assignee: MITSUI HIGH-TEC, INC.Inventor: Takashi Maruyama
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Publication number: 20220362974Abstract: There are provided a method and a device for manufacturing an iron core product, including: holding first and second inserts by first and second holding portions provided in a holding unit; and then displacing at least one of the first holding portion and the second holding portion such that a posture of the first insert corresponds to an opening of a first receiving portion provided in a first main surface of a first receiver and a posture of the second insert corresponds to an opening of a second receiving portion provided in the first main surface; thereafter inserting the first insert from the first holding portion into the first receiving portion and inserting the second insert from the second holding portion into the second receiving portion in a state where the holding unit is arranged to face the first main surface.Type: ApplicationFiled: May 16, 2022Publication date: November 17, 2022Applicant: MITSUI HIGH-TEC, INC.Inventor: Kenyu YOSHIZUMI
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Patent number: 11472169Abstract: A metal laminate includes a lamination of a first metal plate and a second metal plate. The first metal plate includes a caulking that exhibits a mountain shape protruding from a back surface side and recessed on a front surface side, and the second metal plate includes an accommodating portion configured to accommodate the caulking such that the caulking is fitted to the accommodating portion. The caulking includes a recessed portion provided on an inner concave surface of the caulking and recessed toward the back surface side of the first metal plate, and an abutting portion provided on an outer convex surface of the caulking and abutted against an inner surface of the accommodating portion at a position corresponding to the recessed portion. The abutting portion expands laterally from the outer convex surface toward the inner surface of the accommodating portion.Type: GrantFiled: July 10, 2019Date of Patent: October 18, 2022Assignee: MITSUI HIGH-TEC, INC.Inventors: Masahiro Izumi, Makoto Haraguchi