Patents Assigned to Mitsui High-tec Inc.
  • Patent number: 10751782
    Abstract: At least one caulking group (13) that includes a plurality of caulking parts (14, 15) with different directions is formed on a plurality of thin plates (10) placed in a stacked state to fix the position of the stacked thin plates (10), and then a preset punching process is performed with respect to the thin plates (10) that have been positioned with pilot holes (12). This makes it possible to perform a high-accuracy punching process when punching the plurality of thin plates (10) placed in a stacked state, since positional deviations between the thin plates (10) are avoided and pilot pins (11) are prevented from deforming the periphery of the pilot holes (12).
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: August 25, 2020
    Assignee: Mitsui High-tec, Inc.
    Inventors: Akihiro Hashimoto, Tadashi Iida, Masahiro Izumi
  • Patent number: 10707015
    Abstract: A method for manufacturing a laminated iron core includes setting a blanking position on a strip-shaped workpiece for iron core pieces each including a yoke piece part having a linear shape and a magnetic pole piece part extending from the yoke piece part, such that a pair of iron core pieces are opposed each other and the magnetic pole piece part of one iron core piece is arranged between adjacent magnetic pole piece parts of the other iron core piece among the pair of iron core pieces, simultaneously blanking a front end side of the magnetic pole piece part and a back surface side of the yoke piece part of the one iron core piece from the strip-shaped workpiece before simultaneously blanking those of the other iron core piece from the strip-shaped workpiece, and blanking the iron core pieces from the strip-shaped workpiece.
    Type: Grant
    Filed: March 16, 2017
    Date of Patent: July 7, 2020
    Assignees: MITSUI HIGH-TEC, INC., MITSUBISHI ELECTRIC CORPORATION
    Inventors: Akihiro Hashimoto, Masahiko Furuta, Toshio Goto, Yoshihiro Harada, Yoshiro Imazawa
  • Publication number: 20200204018
    Abstract: A stacked core includes: a stack formed by stacking a plurality of blanked members and including a first end surface and a second end surface; a first distinguishing hole formed in the stack and being open at the first end surface; and a second distinguishing hole formed in the stack and being open at the first end surface. The spatial shape of the first distinguishing hole is different from the spatial shape of the second distinguishing hole.
    Type: Application
    Filed: December 18, 2019
    Publication date: June 25, 2020
    Applicants: Mitsui High-tec, Inc., HONDA MOTOR CO., LTD.
    Inventors: Akira Hyoguchi, Kenta Uchida
  • Patent number: 10686339
    Abstract: A laminated core includes: a laminate in which 1st to Nth (N is a natural number of two or more) core members are laminated in this order; and a distinguishing mark formed with a marking that is placed on a peripheral surface of the laminate so as to be continuously positioned over all of the 1st to Nth core members.
    Type: Grant
    Filed: June 30, 2017
    Date of Patent: June 16, 2020
    Assignee: Mitsui High-tec, Inc.
    Inventors: Go Kato, Yasutaka Oba
  • Publication number: 20200177064
    Abstract: A method for manufacturing a laminated iron core product includes laminating a plurality of iron core members which are punched from a first metal plate to form a laminate, removing oil adhering to the laminate, removing oil adhering to an end surface plate which is punched from a second metal plate, and disposing the end surface plate on an end surface of the laminate and welding the end surface plate and the laminate.
    Type: Application
    Filed: November 5, 2019
    Publication date: June 4, 2020
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Jin ODA, Akinori MIZUNO, Yuichi SHIRAISHI
  • Patent number: 10666120
    Abstract: A method includes arranging and clamping a laminated iron core body between a receive unit and a mold unit that includes a resin pool part, the laminated iron core body including a plurality of laminated iron core pieces and a resin hole pierced in the lamination direction, with the laminated iron core body being clamped, extruding a resin of an inside of the resin pool part using a plunger and injecting the resin into the resin hole, after curing the resin in the resin hole, separating unwanted resin from the plunger by moving the plunger by a given distance in a direction away from the laminated iron core body before the laminated iron core body with unwanted resin is detached from the mold unit, and after separating the unwanted resin from the plunger, moving the plunger to the side of the laminated iron core body.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: May 26, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Hirotoshi Mabu, Satoshi Matsubayashi
  • Publication number: 20200161946
    Abstract: A core product includes a first core block and a second core block. The first core block includes: a first block body including a first end surface and a second end surface, and a first resin injection portion; a first solidified resin provided in the first resin injection portion; and a first gate mark integrated with the first solidified resin and protruding outward more than the first end surface. The second core block includes: a second block body including a third end surface and a fourth end surface, and a second resin injection portion; a second solidified resin provided in the second resin injection portion; and a second gate mark integrated with the second solidified resin and protruding outward more than the fourth end surface. The first core block and the second core block are stacked such that the second end surface and the third end surface face each other.
    Type: Application
    Filed: November 13, 2019
    Publication date: May 21, 2020
    Applicants: Mitsui High-tec, Inc., HONDA MOTOR CO., LTD.
    Inventors: Kenji Kimura, Masato Kawano
  • Publication number: 20200161942
    Abstract: A laminated iron core includes a plurality of blanked iron core pieces laminated together, a continuity of side parts of the iron core pieces configuring a side surface of the laminated iron core. The side part of each iron core piece includes a specific light reflection area having a prescribed width along a circumferential direction, where the specific light reflection area has different light reflection characteristics from the other area of the side part of the iron core piece, and a striped pattern, configured by the specific light reflection areas, exists on the side surface of the laminated iron core.
    Type: Application
    Filed: January 21, 2020
    Publication date: May 21, 2020
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Hirokazu ARAKAWA, Takashi MARUYAMA, Kenichi TAKASAKI
  • Publication number: 20200153320
    Abstract: A method for manufacturing a rotor iron core includes providing an iron core body including a magnet-insert hole, and a resin guide member including a wall body projected from a surface of the resin guide member, overlapping the iron core body with the resin guide member, the wall body being positioned inside the magnet-insert hole in which a permanent magnet is disposed in a state where the iron core body is overlapped with the resin guide member, and injecting a molten resin into the magnet-insert hole through at least one gate hole pierced in the resin guide member, a discharge port of the at least one gate hole being provided in lateral vicinity of the wall body.
    Type: Application
    Filed: November 4, 2019
    Publication date: May 14, 2020
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Takuya SHINGU, Hisatomo ISHIMATSU, Kenji KIMURA, Akira HYOGUCHI
  • Publication number: 20200144899
    Abstract: A method for manufacturing a laminated iron core including placing a laminated iron core body on a conveyance jig. Downwardly moving the conveyance jig by a lift and downwardly moving an upper die with respect to a lower die of the die unit. The lift being mounted so as to be unaffixed to both the die unit and the conveyance jig. Holding the laminated iron core body placed on the conveyance jig from both sides in a lamination direction of the plurality of iron core pieces between the lower die and the upper die, the lower die coming into contact with the conveyance jig. Injecting a resin into a through hole formed through the laminated iron core body held by the die unit in the lamination direction of the plurality of iron core pieces from the lower die through the conveyance jig or from the upper die.
    Type: Application
    Filed: January 3, 2020
    Publication date: May 7, 2020
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Hirotoshi MABU, Hidemi SASAKI
  • Publication number: 20200135628
    Abstract: A leadframe includes a substrate and a surface layer covering the substrate. The surface layer includes an acicular oxide containing CuO at a higher concentration than any other component of the acicular oxide. A leadframe package includes the leadframe, a semiconductor chip mounted on the leadframe, and a resin that covers the semiconductor chip and at least a part of the leadframe.
    Type: Application
    Filed: October 23, 2019
    Publication date: April 30, 2020
    Applicant: Mitsui High-tec, Inc.
    Inventors: Ryota FURUNO, Kimihiko KUBO
  • Patent number: 10630153
    Abstract: A laminated iron core is made of a stator iron core formed by laminating a plurality of iron core pieces with a predetermined shape, and a caulking block detachable along a radial direction is formed in each of the iron core pieces. In a method for manufacturing the laminated iron core, the caulking block detachable along the radial direction is provided in each of the iron core pieces, and the iron core pieces are laminated and joined through the caulking blocks and are arranged on a jig and then, the caulking blocks are pulled in the radial direction and are detached from the laminated iron core pieces, and the laminated iron core pieces are joined by a resin.
    Type: Grant
    Filed: November 10, 2015
    Date of Patent: April 21, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Yusuke Hasuo, Masahiro Izumi
  • Patent number: 10622873
    Abstract: In the case of a laminated rotor core 10, insertion of permanent magnets 14 and filling of resin 15 into each of magnet insertion holes 13 are performed in order to cancel out a problem of an imbalanced weight estimated from a deviation of lamination thickness in a circumferential direction of a laminated core body 12, and a manufacturing method includes a step of measuring a deviation of lamination thickness in which an imbalanced weight is estimated by measuring the deviation of lamination thickness in the circumferential direction of the laminated core body 12, and a step of balance adjustment in which the insertion of the permanent magnets 14 into each of the magnet insertion holes 13 and the filling of resin 15 into each of the magnet insertion holes 13 are performed in a manner that cancels out a problem of this imbalanced weight.
    Type: Grant
    Filed: July 8, 2015
    Date of Patent: April 14, 2020
    Assignees: MITSUI HIGH-TEC, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akira Nagai, Kenji Katsuki, Go Kato, Jin Oda, Yuzo Ohta, Masashi Matsumoto, Tatsuhiko Mizutani
  • Publication number: 20200108591
    Abstract: A method of manufacturing a stack includes a sequence of operations including separating a sheet from a temporary stack of sheets, rotating the sheet after it has been separated, and applying an adhesive to the sheet, while it is being rotated, by dispensing the adhesive to a surface of the sheet by at least one dispenser and restacking a plurality of the sheets, to which the adhesive was applied by repeating the sequence of operations, to form a manufactured stack of sheets.
    Type: Application
    Filed: October 1, 2019
    Publication date: April 9, 2020
    Applicant: Mitsui High-tec, Inc.
    Inventors: Yukio MATSUNAGA, Yusuke HASUO, Yusuke ETO, Hayato NAKAYAMA, Takaya SAKAGUCHI
  • Publication number: 20200112237
    Abstract: A method of manufacturing a rotor includes mounting a plurality of core members to a shaft in a state by inserting the shaft into a shaft hole that penetrates through the plurality of core members in a height direction. An inner diameter of the shaft hole is larger than an outer diameter of the shaft. The method includes pressing the plurality of stacked core members together in the height direction to form a stack in which the plurality of core members are located adjacent to each other, and the shaft hole is engaged with the shaft.
    Type: Application
    Filed: October 3, 2019
    Publication date: April 9, 2020
    Applicants: Mitsui High-tec, Inc., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei YOSHIDA, Shinya SANO
  • Patent number: 10615673
    Abstract: An apparatus includes a mold unit and a receive unit which clamp a laminated iron core body from both sides in a lamination direction, the laminated iron core body including a plurality of laminated iron core pieces and a resin hole pierced in the lamination direction, a plunger which extrudes a resin of an inside of a resin pool part formed in the mold unit, and a cull plate arranged between the laminated iron core body and the mold unit. The cull plate includes a close contact part with the resin on a side opposed to the plunger, the close contact part including a projection projected to a side of the plunger beyond a groove bottom of a runner formed in the cull plate, or a recess recessed to a side of the laminated iron core body beyond the groove bottom of the runner.
    Type: Grant
    Filed: August 4, 2017
    Date of Patent: April 7, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Hirotoshi Mabu, Satoshi Matsubayashi
  • Publication number: 20200091802
    Abstract: A method of manufacturing a rotor core includes: acquiring individual weights of a plurality of permanent magnets to identify heavier permanent magnets and lighter permanent magnets based on a comparison of the individual weights; obtaining first to Nth magnet sets by combining at least one of the heavier permanent magnets and at least one of the lighter permanent magnets into each magnet set, wherein N is a natural number equal to or greater than 2; preparing a core body configured to rotate around a predetermined rotational axis, the core body including first to Nth attaching locations arranged in a circumferential direction of the rotational axis; and attaching each of the first to Nth magnet sets to a different oneof the first to Nth attaching locations.
    Type: Application
    Filed: November 21, 2019
    Publication date: March 19, 2020
    Applicant: Mitsui High-tec, Inc.
    Inventor: Kohei YOSHIDA
  • Patent number: 10581303
    Abstract: A laminated iron core includes a plurality of blanked iron core pieces laminated together, a continuity of side parts of the iron core pieces configuring a side surface of the laminated iron core. The side part of each iron core piece includes a specific light reflection area having a prescribed width along a circumferential direction, where the specific light reflection area has different light reflection characteristics from the other area of the side part of the iron core piece, and a striped pattern, configured by the specific light reflection areas, exists on the side surface of the laminated iron core.
    Type: Grant
    Filed: March 21, 2016
    Date of Patent: March 3, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Hirokazu Arakawa, Takashi Maruyama, Kenichi Takasaki
  • Patent number: 10560005
    Abstract: An apparatus for manufacturing a laminated iron core includes a conveyance jig on which a laminated iron core body is placed, a die unit including a lower die and an upper die upwardly and downwardly movable with respect to the lower die, which holds the laminated iron core body placed on the conveyance jig from both sides in a lamination direction of the laminated iron core body between the lower die and the upper die, an injector injecting a resin into a through hole formed through the laminated iron core body held by the die unit from the lower die through the conveyance jig or the upper die, and an upward and downward movement unit capable of upwardly and downwardly moving the conveyance jig with respect to the lower die, and being provided independently from the die unit.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: February 11, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Hirotoshi Mabu, Hidemi Sasaki
  • Publication number: 20200039203
    Abstract: A metal laminate includes a lamination of a first metal plate and a second metal plate. The first metal plate includes a caulking that exhibits a mountain shape protruding from a back surface side and recessed on a front surface side, and the second metal plate includes an accommodating portion configured to accommodate the caulking such that the caulking is fitted to the accommodating portion. The caulking includes a recessed portion provided on an inner concave surface of the caulking and recessed toward the back surface side of the first metal plate, and an abutting portion provided on an outer convex surface of the caulking and abutted against an inner surface of the accommodating portion at a position corresponding to the recessed portion. The abutting portion expands laterally from the outer convex surface toward the inner surface of the accommodating portion.
    Type: Application
    Filed: July 10, 2019
    Publication date: February 6, 2020
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Masahiro IZUMI, Makoto HARAGUCHI