Patents Assigned to Musashi Engineering, Inc.
  • Patent number: 9016598
    Abstract: Disclosed is a nozzle rotation mechanism that is small in size, has a simple structure, and can accurately adjust the rotational direction of a nozzle tip. Also disclosed is a coating device provided with the aforementioned nozzle rotation mechanism. The nozzle rotation mechanism is provided with: a nozzle having a discharge outlet from which a liquid material is discharged; a nozzle unit having a channel that connects the nozzle and a liquid material supply source; a base member; and a rotation device that is provided on the base member and rotates the nozzle unit. The nozzle is disposed in the nozzle unit such that the centerline of the discharge outlet of the nozzle forms an angle with the rotational centerline of the nozzle unit, and the nozzle unit is removably mounted to the rotation device.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: April 28, 2015
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8950355
    Abstract: Provided is a full-automatic working apparatus which has a work-object conveying mechanism and can be used on a desk. The desktop working apparatus works a work-object as desired by moving relatively the work-object and a working head.
    Type: Grant
    Filed: November 29, 2010
    Date of Patent: February 10, 2015
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8840953
    Abstract: A method of adjusting a clearance between a nozzle and a work to a desired value in a liquid application apparatus wherein a liquid discharged from the nozzle is applied to the work, comprises (a) a distance measurement step of measuring, by using a non-contact distance sensor positioned in parallel with the nozzle, a distance from the non-contact distance sensor to a reference surface of a contact detection sensor detecting a contact of the nozzle front end with the reference surface opposite to the nozzle front end, (b) a nozzle contacting step of making contacts with the nozzle front end and the reference surface of the contact detection sensor to obtain a positional information of the nozzle, (c) a distance measurement step of measuring, by the non-contact distance sensor, a distance from the non-contact distance sensor to the work before applying the liquid to the work, and (d) a step of adjusting a nozzle clearance to a desired value based on the relative positional information between the nozzle and th
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: September 23, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8821959
    Abstract: A method for applying a liquid material in a specific application amount includes an initial parameter setting step of specifying, as a total pulse number, the number of times both ejection pulse signals and pause pulse signals are sent, specifying the number of ejection pulse signals in the total pulse number, which is needed to achieve the specific application amount, and specifying the remainder of the total pulse number as the pause pulse signals; a correction amount calculation step of measuring, per preset correction period, an ejection amount from the nozzle at the timing of the correction period, and calculating a correction amount for the ejection amount; and an ejection amount correction step of adjusting the number of ejection pulse signals and the number of pause pulse signals on the basis of the correction amount calculated in the correction amount calculation step.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: September 2, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8809075
    Abstract: The method for filling a liquid material, and the apparatus and the program make it possible, without changing a moving speed of an ejection device, to correct a change in ejection amount and to stabilize an application shape. The method fills a liquid material into a gap between a substrate and a work by using the capillary action. The method includes the steps of: generating an application pattern consisting of a plurality of application areas continuous to one another; assigning a plurality of ejection cycles, each obtained by combining the number of ejection pulses and the number of pause pulses at a predetermined ratio therebetween, to each of the application areas; and measuring an ejection amount at correction intervals and calculating a correction amount for the ejection amount.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: August 19, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8807400
    Abstract: The liquid material discharge device and method discharges a liquid droplet even under a condition where discharge of a small amount of liquid material is required. The apparatus has a liquid chamber having the discharge opening through which the liquid material is discharged, an extrusion member having a plunger and a contact portion, the plunger being thinner than the liquid chamber not to contact a side wall of the liquid chamber and having a forward end portion which advances and retracts within the liquid chamber, and a collision member disposed adjacent to the extrusion member on the side opposite to the plunger and having a piston and a collision portion facing the contact portion. The collision portion collides against the contact portion such that the extrusion member is advanced at a high speed to discharge the liquid material.
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: August 19, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8770439
    Abstract: Method and device for discharging a fixed amount of liquid which enables to dispense a liquid material with a higher accuracy. The device includes: a decompression valve for reducing the pressure of a compressed gas supplied; a discharging valve for controlling the flow rate of the gas decompressed at the decompression valve; a liquid storing container for discharging liquid from a nozzle by the gas supplied via the discharging valve; and a buffer tank between the decompression valve and the discharging valve that has a volume greater than the volume of the liquid storage container. The invention suppresses the pressure reduction that occurs in the flow path for supplying the compressed gas to the liquid storage container during the operation of the decompression valve by making the flow resistance between the buffer tank and the storage container greater than that between the buffer tank and the decompression valve.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: July 8, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8763860
    Abstract: The liquid material ejector has a liquid material supply port through which the liquid material is supplied, a nozzle for ejecting the liquid material, a valve block having a metering bore to be filled with the ejected liquid material and a liquid material supply channel communicating with the liquid material supply port, a selector valve having a first channel for allowing communication between the metering bore and the liquid material supply channel and a second channel for allowing communication between the metering bore and the nozzle, a plunger advancing and retracting in the metering bore, a plunger driving section for driving the plunger, a valve driving section for driving the selector valve, and a transmission section for transmitting driving power from the valve driving section to the selector valve. The plunger driving section, the valve driving section, and the valve block are arranged successively in the longitudinal direction.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: July 1, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8757449
    Abstract: Disclosed are an air bubble ingress prevention mechanism, a liquid material discharge device provided with the air bubble ingress prevention mechanism, and a liquid material discharge method, with which a constant filled state can be achieved without variations and without requiring any additional equipment when a metering section is filled with liquid material. A discharge device is provided with a metering section which has a flow passage communicating with a nozzle, and a plunger which moves back and forth within the flow passage of the metering section.
    Type: Grant
    Filed: September 22, 2010
    Date of Patent: June 24, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8758848
    Abstract: A method for applying a liquid material in a specific application amount includes an initial parameter setting step of specifying, as a total pulse number, the number of times both ejection pulse signals and pause pulse signals are sent, specifying the number of ejection pulse signals in the total pulse number, which is needed to achieve the specific application amount, and specifying the remainder of the total pulse number as the pause pulse signals; a correction amount calculation step of measuring, per preset correction period, an ejection amount from the nozzle at the timing of the correction period, and calculating a correction amount for the ejection amount; and an ejection amount correction step of adjusting the number of ejection pulse signals and the number of pause pulse signals on the basis of the correction amount calculated in the correction amount calculation step.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: June 24, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8703601
    Abstract: Disclosed are an application method, device and program which enable the constant retention of a fillet shape, without altering the shape due to the speed differences associated with changes in the direction of the nozzle or differences in the degree of penetration when bumps are arranged non-uniformly. In a liquid material application method a desired application pattern is created, liquid material is discharged from a nozzle whilst the nozzle and a workpiece are moved relative to one another, and the gap between a substrate and the workpiece, the workpiece being placed above the substrate by means of at least three bumps, is filled up with liquid material by capillary action. If bumps are arranged non-uniformly, the supply quantity per unit area of the application pattern is set so that a greater quantity is supplied to application areas next to areas where the integration density of bumps is high, than is supplied to application areas next to areas where the integration density of bumps is low.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: April 22, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8697012
    Abstract: A high-speed automatic dispensing apparatus capable of preparing samples under different conditions, minimizing waste liquid materials, and realizing high productivity. A dispensing station is also provided. The high-speed automatic dispensing apparatus with a replaceable dispensing head comprises a dispensing head including a plurality of pipettes, a pipette head to which one end of a plunger extending to pass through each pipette is fixed, and a head body part abutting against the pipette head and allowing the pipettes to pass therethrough, a pipette head moving mechanism vertically moving the pipette head, and a drive mechanism horizontally and vertically moving the dispensing head. The dispensing station includes the high-speed automatic dispensing apparatus.
    Type: Grant
    Filed: May 17, 2006
    Date of Patent: April 15, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8664107
    Abstract: Disclosed are an application method, device and program which enable the constant retention of a fillet shape, without altering the shape due to the speed differences associated with changes in the direction of the nozzle or differences in the degree of penetration when bumps are arranged non-uniformly. In a liquid material application method a desired application pattern is created, liquid material is discharged from a nozzle whilst the nozzle and a workpiece are moved relative to one another, and the gap between a substrate and the workpiece, the workpiece being placed above the substrate by means of at least three bumps, is filled up with liquid material by capillary action. If bumps are arranged non-uniformly, the supply quantity per unit area of the application pattern is set so that a greater quantity is supplied to application areas next to areas where the integration density of bumps is high, than is supplied to application areas next to areas where the integration density of bumps is low.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: March 4, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8588958
    Abstract: A computer program product and an apparatus for preparing a moving program for controlling the operation of a working robot which can move a known working apparatus relative to a workpiece and which can perform desired work on the workpiece. Movement information of the working apparatus may be input to a text entry screen on a character basis. Movement information of the working apparatus may also be input via a figure entry screen as a path on a two-dimensional plane in correlation with height information. The movement information that is input on the text entry screen is output in real time as the path on the two-dimensional plane and the height information thereof on the figure entry screen. The movement information that is input on the figure entry screen is output in real time to the text entry screen on the character basis.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: November 19, 2013
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8453886
    Abstract: A device for discharging a constant amount of a high-viscosity material, capable of accurately discharging the material even if the material is sent under high pressure. A device for discharging a constant amount of a high-viscosity material, provided with: a discharge unit (400) having a discharge opening which discharges the high-viscosity material; a holding unit (300) having a holding area which holds the high-viscosity material, a receiving opening which supplies the high-viscosity material to the holding area, and a delivery opening which delivers the high-viscosity material to the discharge unit; and a high-pressure supply pump (100) for supplying to the holding unit under a first pressure the high-viscosity material having been filled into a container.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: June 4, 2013
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8448818
    Abstract: The liquid material discharge device and method discharges a liquid droplet even under a condition where discharge of a small amount of liquid material is required. The apparatus has a liquid chamber having the discharge opening through which the liquid material is discharged, an extrusion member having a plunger and a contact portion, the plunger being thinner than the liquid chamber not to contact a side wall of the liquid chamber and having a forward end portion which advances and retracts within the liquid chamber, and a collision member disposed adjacent to the extrusion member on the side opposite to the plunger and having a piston and a collision portion facing the contact portion. The collision portion collides against the contact portion such that the extrusion member is advanced at a high speed to discharge the liquid material.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: May 28, 2013
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8439227
    Abstract: A viscous liquid material discharging method and apparatus can minimize the problem of wear of a sealing member due to friction, and minimize a rotational force required at the time of starting discharge of a highly-viscous liquid material. The apparatus includes a screw having a helical blade which is axially provided over a surface of a rod-like member, a rotation driving mechanism for rotating the screw, a main body having a screw insertion bore in which the screw is inserted, a liquid material supply port formed in a lateral side of the screw insertion bore, and a liquid material supply flow passage communicating with the liquid material supply port, a sealing member which is disposed in the screw insertion bore and through which the screw penetrates, and a nozzle mounted to the main body and communicating with the screw insertion bore.
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: May 14, 2013
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8397955
    Abstract: A liquid material discharge device which can remove bubbles in a liquid material supplied to the device, can ensure a stable discharge amount of the liquid material, and can reduce the weight of a plunger section. The liquid material discharge device comprises a liquid material supply section for supplying the liquid material to be discharged, a measuring section having a measuring hole and a plunger sliding on an inner wall surface of the measuring hole to suck the liquid material into the measuring hole and to discharge the liquid material, a discharge section having a discharge port for discharging the liquid material, a valve section for changing over communication between the liquid material supply section and the measuring section and communication between the measuring section and the discharge section, and a debubbling mechanism provided in a flow path running from the liquid material supply section to the measuring section.
    Type: Grant
    Filed: February 19, 2007
    Date of Patent: March 19, 2013
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8365385
    Abstract: There is provided a work processing apparatus including a plurality of work conveyance lines on which works are to be moved, a stopping unit to stop a work in a predetermined processing position on each of the work conveyance lines, a processing unit to make a desired process on the work stopped by the stopping unit, and a moving unit to move the processing unit between the work conveyance lines. Works are sequentially processed on the plurality of work conveyance lines. While a work is being processed in the processing position on one of the work conveyance lines, another work can be carried in to the other work conveyance line. Therefore, immediately after a work is completely processed on the one work conveyance line, processing of another work can be started. As a result, the production rate is higher and the apparatus can be designed smaller in size.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: February 5, 2013
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8288173
    Abstract: Provided are a method, an apparatus and a computer program for filling a liquid material, which do not require complicated parameter calculation and which do not affect the moving speed of a discharge unit. In the method for filling a gap between a substrate and a work placed thereon with the liquid material discharged from the discharge unit by utilizing a capillary action, the method is characterized in forming an application pattern made up of an application region and a non-application region along an outer periphery of the work, and correcting a discharge amount of the liquid material by extending and contracting the application region and the non-application region. The apparatus and the program for carrying out the method are also provided.
    Type: Grant
    Filed: November 1, 2007
    Date of Patent: October 16, 2012
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima