Patents Assigned to Musashi Engineering, Inc.
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Publication number: 20210001054Abstract: Problem: To provide a liquid-material discharge device that enables easier correction of a changed discharge amount during discharge operation than conventional techniques. Solution: A liquid-material discharge device according to the present invention, which includes a discharging member having a rod-shaped body, a liquid chamber wider than the discharging member, in which a tip portion of the discharging member is disposed, a discharge port communicating with the liquid chamber, a liquid feed path that makes the liquid chamber communicate with a liquid-material reservoir, and a driving device configured to drive the discharging member, includes a discharge amount adjustment member positioned at the liquid feed path, and a member position adjustment mechanism configured to shift a position of the discharge amount adjustment member within the liquid feed path, the discharge amount adjustment member being kept from interrupting communication between the liquid chamber and the liquid-material reservoir.Type: ApplicationFiled: March 15, 2019Publication date: January 7, 2021Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10843220Abstract: A discharge device includes a plunger unit (20) provided with three or more plungers (31), a plunger drive unit (60), a valve unit (40) including three or more metering bores (42) into which the plungers (31) are inserted, discharge ports (53) and a liquid material supply path (45) that are communicable with the metering bores (42), the valve unit (40) selectively taking a first position at which the metering bores (42) are communicated with the liquid material supply path (45) and a second position at which the metering bores (42) are communicated with the discharge ports (53), a valve drive unit (70) for switching over the valve unit (40) between the first and second positions, wherein the plunger holder (31) is detachably attached to the plunger drive unit (60) such that the number of the discharge ports and an interval therebetween can be changed depending on uses.Type: GrantFiled: September 29, 2014Date of Patent: November 24, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200353493Abstract: Object: A liquid material application apparatus and a liquid material application method are provided with which a liquid material can be discharged in a predetermined discharge amount per unit time regardless of a relative moving speed in a series of application works.Type: ApplicationFiled: June 17, 2020Publication date: November 12, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10799906Abstract: A device and a method of discharging a liquid in a state of solid particles being dispersed in the liquid with a minimum additional structure for dispersing the solid particles. A discharge device and an application device each include a storage container; a measuring unit having a measuring hole; a plunger disposed in the measuring hole; a nozzle; a selector valve having a first position at which the storage container and the measuring unit are communicated, and a second position at which the measuring unit and the nozzle are communicated; a plunger drive device; a selector valve drive device; and a discharge control device, wherein a discharge control program includes a filling stepinto the measuring hole; an ejection step; an inflow step causing the liquid material in the measuring hole to flow into the storage container; a discharge step; and a stirring step.Type: GrantFiled: July 21, 2016Date of Patent: October 13, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200316637Abstract: A liquid material discharge device and method capable of remedying the problem of liquid leakage caused by a closing failure that may occur in a negative pressure environment. The liquid material discharge device is used in a negative pressure space, and includes a storage container, a compressed-gas supply source pressurizing the storage container, a nozzle having a discharge flow path, a reciprocating valve rod, an actuator driving the valve rod, a valve seat having a communication hole that is communicated with the discharge flow path, and a discharge control device controlling the actuator to open and close the communication hole by a tip of the valve rod. The device can further include a resin film disposed at a lower end of the valve rod, or a resin film disposed on an upper surface of the valve seat and having a through-hole communicating with the communication hole.Type: ApplicationFiled: May 25, 2017Publication date: October 8, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10786827Abstract: A liquid material is discharged in a constant amount per unit time regardless of a relative moving speed. The liquid material application apparatus includes a discharge head, a robot moving the discharge head relative to a workpiece, a movement control unit controlling relative movement of the discharge head and the workpiece, and a discharge control unit controlling an operation of discharging a liquid material from a discharge head, wherein the discharge control unit executes, in a switchable manner in accordance with an application program, first mode discharge control of changing a discharge amount of the liquid material, which is discharged from the discharge head per unit time, depending on a relative moving speed between the discharge head and the workpiece, and second mode discharge control of operating the discharge head to discharge the liquid material in a predetermined discharge amount per unit time regardless of the relative moving speed.Type: GrantFiled: May 25, 2017Date of Patent: September 29, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200230983Abstract: An application device and an application method are disclosed which enable a three-dimensional applying and drawing process to be performed without provision of any rotary mechanism on a discharge head. The application device comprises a discharge head that includes a discharge device having a discharge port opened in a Z direction, a stage that holds a workpiece, a set of XYZ relatively-moving devices that moves the discharge head and the stage relative to each other, an R-axis rotation device that rotates the stage about an R-axis parallel to an XY plane, a P-axis rotation device that rotates the stage about a P-axis parallel to the XY plane, the P-axis extending in a different direction from the R-axis, a control device, and a stand, wherein the P-axis rotation device is disposed under the R-axis rotation device, and the P-axis rotation device rotates the stage and the R-axis rotation device together.Type: ApplicationFiled: November 1, 2018Publication date: July 23, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10717100Abstract: A liquid material is discharged in a constant amount per unit time regardless of a relative moving speed. The liquid material application apparatus includes a discharge head, a robot moving the discharge head relative to a workpiece, a movement control unit controlling relative movement of the discharge head and the workpiece, and a discharge control unit controlling an operation of discharging a liquid material from a discharge head, wherein the discharge control unit executes, in a switchable manner in accordance with an application program, first mode discharge control of changing a discharge amount of the liquid material, which is discharged from the discharge head per unit time, depending on a relative moving speed between the discharge head and the workpiece, and second mode discharge control of operating the discharge head to discharge the liquid material in a predetermined discharge amount per unit time regardless of the relative moving speed.Type: GrantFiled: May 25, 2017Date of Patent: July 21, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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DISCHARGE DEVICE FOR LIQUID MATERIAL CONTAINING SOLID PARTICLES, DISCHARGE METHOD AND COATING DEVICE
Publication number: 20200222862Abstract: Problem: To supply a device and a method for accurately discharging a fixed amount of a liquid, the liquid containing solid particles, in a state that the solid particles are dispersed in the liquid material. Solution: A discharge device for a liquid material containing solid particles includes a first reservoir, a first air pressure supply pipe, a metering portion having a metering hole, a plunger moving back and forth in the metering hole, a nozzle, a switching valve having a first position and a second position, a plunger driver, and a switching valve driver. The discharge device further includes a second reservoir, a second air pressure supply pipe, a branch portion provided in an upper portion of the metering hole and having a branch flow path, and an opening/closing mechanism that establishes or cuts off communication between the second reservoir and the metering hole.Type: ApplicationFiled: December 30, 2019Publication date: July 16, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima -
Publication number: 20200179974Abstract: A discharge device includes a nozzle (50) having a plurality of discharge ports, a liquid chamber (26) communicating with the plurality of discharge ports via a plurality of discharge flow paths, and a plunger rod (18) that reciprocates in the liquid chamber and is narrower than the liquid chamber. The plurality of discharge ports (62) is arranged un a straight nozzle arrangement line, and arranged with such a distance therebetween that globs of a liquid material having landed on an application target join together to form an application line. A plurality of liquid globs having been discharged from the plurality of discharge ports (62) have no contact with each other before landing on the application target, and letting the globs of the liquid material having landed join together on the application target.Type: ApplicationFiled: May 28, 2018Publication date: June 11, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200147971Abstract: A liquid material filling device and method are provided which are intended to prevent air bubbles from remaining along an entire length of a flow passage extending from a liquid material reservoir (51) to a discharge port (53). The liquid material filling device includes a chamber (10) of an airtight structure, a pressure regulator (70) for regulating pressure in the chamber (10), and a control device (100). The liquid material is filled as follows. A negative pressure supply source (71) is communicated with a chamber communication pipe (90) and with a discharge device communication pipe (91) to reduce the pressure in the chamber (10) and pressure in an upper space of the reservoir (51) to a vacuum or a low pressure level close to a vacuum, and a resulted low-pressure state is maintained for a certain time to expel out air bubbles in the liquid material.Type: ApplicationFiled: January 16, 2020Publication date: May 14, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200094336Abstract: A laser soldering technique prevents generation of scorching of a substrate or heat-susceptible components in the surroundings, residues, etc. A method includes adjusting a height of the laser soldering device 1 to a position at which laser light has a preset irradiation diameter D1 larger than a diameter of a solder droplet S, irradiating the solder droplet S with the laser light to heat the solder droplet S to a temperature at which a flux solvent component volatilizes and a solder powder does not melt; adjusting the height of the laser soldering device to a position at which the laser light has a preset irradiation diameter D2 smaller than the diameter of the solder droplet S, and irradiating the solder droplet S with the laser light to heat the solder droplet S to a temperature at which the solder powder melts, and performing soldering.Type: ApplicationFiled: April 24, 2018Publication date: March 26, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200078817Abstract: A liquid discharge device to discharge a liquid material stirred near a metering chamber, an application device and an application method using the application device. A liquid discharge device includes a storage unit including a storage container storing a liquid material, and a stirrer drive mechanism; a discharge unit including a metering chamber to be filled with the liquid material, a plunger sliding in close contact with an inner peripheral surface of the metering chamber, a nozzle in communication with the metering chamber, and a switching valve between a first position at which the storage container and the metering chamber are communicated with each other, and a second position at which the metering chamber and the nozzle are communicated; and a connection flow path through which the storage container and the metering chamber are communicated, The stirrer drive mechanism is separable from the storage unit.Type: ApplicationFiled: December 19, 2017Publication date: March 12, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10569555Abstract: A liquid material filling device and method are provided which are intended to prevent air bubbles from remaining along an entire length of a flow passage extending from a liquid material reservoir (51) to a discharge port (53). The liquid material filling device includes a chamber (10) of an airtight structure, a pressure regulator (70) for regulating pressure in the chamber (10), and a control device (100). The liquid material is filled as follows. A negative pressure supply source (71) is communicated with a chamber communication pipe (90) and with a discharge device communication pipe (91) to reduce the pressure in the chamber (10) and pressure in an upper space of the reservoir (51) to a vacuum or a low pressure level close to a vacuum, and a resulted low-pressure state is maintained for a certain time to expel out air bubbles in the liquid material.Type: GrantFiled: October 3, 2014Date of Patent: February 25, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10562045Abstract: A nozzle capable of removing a surplus liquid material, which is adhered to outer surfaces of the nozzle and which affects a discharge operation, without undergoing a special process, and a liquid material discharge device provided with the nozzle. The nozzle (1) includes a body (2) having a liquid inflow space, and a discharge tube (4) communicating with the liquid inflow space and extending downwards from the body (2). A liquid removing member (16) is disposed at a lower end of the body (2) in a state laterally surrounding the discharge tube (4), and the liquid removing member (16) includes a groove-like space (15) that is formed between adjacent to of plural surrounding surfaces (10), and that generates capillary force acting in a direction laterally away from the discharge tube (4).Type: GrantFiled: May 31, 2018Date of Patent: February 18, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Discharge device for liquid material containing solid particles, discharge method and coating device
Patent number: 10556207Abstract: A device and a method for accurately discharging a fixed amount of a liquid, the liquid containing solid particles, in a state that the solid particles are dispersed in the liquid material. The device includes a first reservoir, a first air pressure supply pipe, a metering portion having a metering hole, a plunger moving back and forth in the metering hole, a nozzle, a switching valve having a first position and a second position, a plunger driver, and a switching valve driver. The discharge device further includes a second reservoir, a second air pressure supply pipe, a branch portion provided in an upper portion of the metering hole and having a branch flow path, and an opening/closing mechanism that establishes or cuts off communication between the second reservoir and the metering hole. A discharge method is carried out using the discharge device.Type: GrantFiled: February 20, 2017Date of Patent: February 11, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima -
Publication number: 20200039698Abstract: A lid for a liquid material storage container solves problems of uplift and breakage of the lid, and ensures high efficiency in attachment and detachment operations. The lid includes an upper plate portion covering a flange and a large-diameter opening of a storage cylinder; a plug portion extending downward from a central region of the upper plate portion and plugging the large-diameter opening of the storage cylinder; a pair of first lateral portions coming into contact with lateral surfaces of a pair of short sides of the flange when the lid is closed; a pair of claw portions extending from the pair of first lateral portions toward the plug portion and coming into contact with lower surfaces of the pair of short sides of the flange when the lid is closed; and a push-up operating portion formed in at least one of the pair of first lateral portions.Type: ApplicationFiled: March 23, 2018Publication date: February 6, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Publication number: 20200038894Abstract: Application of liquid material is carried out without causing variations in discharge amount even on a stage under heating while temperature of a liquid material is adjusted by a temperature control device. A liquid material discharge device includes a discharge port, a liquid chamber in communication with the discharge port, and a temperature control device adjusting a temperature of the liquid chamber, the liquid material discharge device discharging the liquid material from the discharge port while a workpiece and the discharge port are moved relative to each other. The liquid material discharge device also includes a coolant flow path through which a coolant for heat exchange with the temperature control device flows, and a discharge control device controlling a discharge operation. An application device including the liquid material discharge device and an application method using the application device are also provided.Type: ApplicationFiled: October 5, 2017Publication date: February 6, 2020Applicant: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: 10508668Abstract: A pipe-connecting clamp which is compact, and which can apply a given clamping force through simple operations without using tools. In a clamp (1) for connecting pipes (19) each having a flange (20) at an end thereof, the clamp has first and second clamping members (4, 5) including respective grooves (2) into which a pair of flanges are fitted, a connection member (6) that connects the first and second clamping members in an openable/closable fashion, a roller support member (7) rotatably disposed on the second clamping member, and a roller (8) rotatably supported by the roller support member, wherein the first clamping member (4) has a concave portion (13), and the flanges are pressed and fixed by the first and second clamping members by rotating the roller support member and moving the roller to the concave portion.Type: GrantFiled: December 12, 2012Date of Patent: December 17, 2019Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima
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Patent number: D873388Type: GrantFiled: September 27, 2017Date of Patent: January 21, 2020Assignee: MUSASHI ENGINEERING, INC.Inventor: Kazumasa Ikushima