Patents Assigned to Newfrey LLC
  • Patent number: 11453045
    Abstract: A transfer station for temporarily storing at least one interchangeable die. The die can be removed by a joining tool to carry out a joining operation and can be returned back into the transfer station after the joining operation. The transfer station including a carriage that is movable between a first position, wherein a first die receptacle is in a standby position, and a second position, wherein a second die receptacle is in the standby position. In the standby position the chosen die receptacle is accessible by the joining tool when in its transfer position.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: September 27, 2022
    Assignee: NEWFREY LLC
    Inventors: Andreas Tripp, Timo Kohlstaedt, Joachim Moeser
  • Patent number: 11434680
    Abstract: A stabilizer comprises housing, a lever, and a plate spring. The lever has a shaft, a main body extending radially from the shaft, an elongated portion extending at an angle from the main body, and a cam portion extending from the shaft in a substantially opposite direction to the main body. A tip of the elongated portion extends outward through an opening in the housing. The plate spring has a plane portion fixed to the housing, and a curved portion pushed by the lever cam portion. When the stabilizer is attached to a fixed member (case). The lever tip portion extends from the opening of the housing and abuts to the surface of a slide member (holder). The lever tip exerts a constant load to the surface of the slide member, even if the distance between the fixed member and the slide member changes.
    Type: Grant
    Filed: December 2, 2019
    Date of Patent: September 6, 2022
    Assignee: NEWFREY LLC
    Inventor: Yoshinori Shinoda
  • Patent number: 11426788
    Abstract: A joining method for connecting a first component to a second component without pre-punching. The first component and the second component are positioned relative to one another prior to the connection by an auxiliary joining element, which is joined via a joining device to the components positioned relative to one another. The auxiliary joining element firstly passes through the first component without pre-punching and is then connected to the second component without pre-punching. Before the components are connected by the auxiliary joining element, the first component is thermally pre-treated at the joining area via an electric arc formed between the first component and an electrode of the joining device. A heat-affected zone is formed on the first component in the joining area, and the first component in is weakened or melted in the heat-affected zone.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: August 30, 2022
    Assignee: Newfrey LLC
    Inventors: Gerson Meschut, Christian Reis
  • Publication number: 20220261663
    Abstract: Disclosed herein are systems and methods for identifying welding anomalies and discontinuities in stud welding using AI models. Instead of conventional welding accuracy methods (e.g. destructive and/or image generation methods) a processor may communicate with one or more sensors associated with a joining machine to retrieve joining data and attributes. The processor may then execute an AI model that is trained based on previously performed stud welding, their corresponding welding attributes, and their corresponding discontinuities and/or anomalies. The processor may execute the AI model using data retrieved from the sensors and may calculate a likelihood of a discontinuity and discontinuity attributes, such as, location, depth, and the like. The processor may also execute a second AI model to identify an appropriate course of action to remedy the identified/predicted discontinuity.
    Type: Application
    Filed: May 2, 2022
    Publication date: August 18, 2022
    Applicant: NEWFREY LLC
    Inventors: Amir Reza KASHANI POUR, Maxim DALTON
  • Patent number: 11408457
    Abstract: A self-piercing rivet for joining workpieces comprises: a head defining a head diameter, and a shank which defining a shank diameter. The shank on a foot end opposite to the head, partially defines an axial recess which has an axial depth. The shank further includes a flat surface portion or a circular cutter on the foot end. And an axial circular recess is partially defined in a transition portion between the head and the shank.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: August 9, 2022
    Assignee: NEWFREY LLC
    Inventors: Paul Bartig, Matthias Wissling
  • Patent number: 11396040
    Abstract: A fastening device for feeding fasteners to a workpiece and for joining it, the fastening device comprising a fastening tool, a fastening device system. The fastening device including a magazine arrangement mounted on the fastening tool. The magazine arrangement having a magazine for holding a fastener, a magazine plate, and a base plate. The magazine plate includes a plate body and a closure arrangement with a closure slider adapted to move between an open position and a closed position, and a toggle mechanism adapted to move the closure slider from the closed position to the open position.
    Type: Grant
    Filed: May 6, 2021
    Date of Patent: July 26, 2022
    Assignee: NEWFREY LLC
    Inventors: Andreas Tripp, Stefan Lippert
  • Patent number: 11333187
    Abstract: A riveted joint comprising: an upper workpiece and a lower workpiece, and a self-piercing rivet. The rivet in an undeformed state, before the creation of the riveted joint, included: a head defining a head diameter (DH); a shank defining a shank diameter (DS); and a foot end opposite the head. Radially outward at the foot end is a flat surface facing away from the head; and an axial recess located radially inward of the flat surface, partly defined in the foot end, open axially away from the head, and frustoconical in longitudinal cross section. The axial recess defining an axial depth (LB). The ratio of recess axial depth (LB) to shank diameter (DS) is less than 0.3. And in a deformed state, after the creation of the riveted joint, the rivet extends through the first workpiece and penetrates the second workpiece; and the head bears against the upper surface.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: May 17, 2022
    Assignee: NEWFREY LLC
    Inventors: Steffen Hofmann, Paul Bartig, Frank Wilhelm, Matthias Wissling
  • Patent number: 11221033
    Abstract: Aperture retention arms can extend outwardly away from an aperture shaft. An insertion end can be positioned below the aperture retention arms and can have an overall conical shape. The insertion end can include an opening having a closed interior terminal end separating a portion of a first lateral half of the insertion end and leaving another portion of the first lateral half as a connecting bridge below one of the aperture retention arms. The opening can include a channel extending from the closed interior terminal end to an open exterior terminal end to separate a second lateral half of the insertion end below another of the aperture retention arms. The insertion end below the open exterior terminal end of the channel can extend laterally outwardly beyond a straight exterior line defined by laterally outermost points of an outer longitudinal side of the second aperture retention arm.
    Type: Grant
    Filed: January 14, 2021
    Date of Patent: January 11, 2022
    Assignee: Newfrey LLC
    Inventors: Najwan Rassam, Tien T. Diep, Roger Pilon, Andrew C. Heidacker, Oday Amer Safry, Jason A. Meyers, Ryan Ostach, Steven M. Benedetti
  • Patent number: 11207728
    Abstract: A collet to feed and fasten cylindrical rivets includes an inlet unit that accepts and supports the rivet, a first feeding unit connected from the inlet unit and configured to feed the rivet, a second feeding unit connected to the first feeding unit opposite to the inlet unit and configured to feed the rivet, and an outlet unit that is connected to the second feeding unit opposite to the first feeding unit and supports the rivet that is fed to it. The inlet unit and the first feeding unit have at least two first slots at opposite angles, the second feeding unit and the outlet unit have more of second slots than the first slots, and when the rivet enters the first feeding unit, the second slots are closed by the opening of the first slots.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: December 28, 2021
    Assignee: NEWFREY LLC
    Inventors: Noriko Mizukawa, Hiroyo Makino, Daisuke Miura
  • Patent number: 11162520
    Abstract: A u-shaped metal portion and a u-shaped plastic portion can be coupled together to define an interior rib receiving cavity between both the metal sides and the plastic sides. The u-shaped metal portion can include a first metal rib retention barb extending interiorly of the plastic portion in the interior rib receiving cavity and can be designed to engage the rib to couple the dual material U-base fastener to a first component rib with the rib received within the interior rib receiving cavity. The u-shaped plastic portion can include a first plastic aperture retention wing extending exteriorly of the metal portion and designed to engage a second component aperture to couple the dual material U-base fastener to the aperture with the inner plastic and outer metal insertion ends extending through the aperture.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: November 2, 2021
    Assignee: Newfrey LLC
    Inventor: Steven M. Benedetti
  • Patent number: 11149774
    Abstract: A bathtub component includes a structural plastic part and a plurality of separate flexible seal parts integrated together. Each of two tub side walls of a structural plastic part can have an aperture retention tab extending exteriorly therefrom. Openings in the structural plastic part on lateral sides of the aperture retention tabs are each sealed with a separate flexible seal part. Another separate flexible seal part can form an umbrella seal. A U-base clip component includes a rib retention protrusion and can extend interiorly from clip side walls into a rib receiving cavity the U-base clip component. The U-base clip component is received in an interior clip receiving cavity of the bathtub component. Clip retention protrusions can extend from the structural plastic part into a clip receiving cavity to engage apertures in the clip side walls to releasably couple the bathtub and U-base clip components together.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: October 19, 2021
    Assignee: Newfrey LLC
    Inventors: Collin J. Malek, Oday Amer Safry, Roger E. Pilon
  • Publication number: 20210301854
    Abstract: The present invention is equipped with a shaft 11; a bolt 10 having a head 12 with a diameter larger than that of the shaft at a first-side end of the shaft; a first sleeve 20 having a cylindrical shape through which the shaft is inserted, a first-side end of which abuts on the head and the other-side end of which enters a fastening hole 103; a washer 30 having a tubular shape through which the shaft is inserted, arranged adjacent to the first sleeve on the other-end side of the first sleeve so as to be in contact with a member to be fastened 101, a first-side end thereon entering the fastening hole; and a nut 40 that is placed adjacent to the washer and screwed into the bolt; wherein tapered surfaces 310 and 32a, which are tapered toward the other-side end of the first sleeve, are formed on the washer in contact with the member to be fastened and on the first-side end thereof, respectively; a tapered surface 21 whose diameter increases toward the first-side end of the washer is formed at the other-side end o
    Type: Application
    Filed: March 23, 2021
    Publication date: September 30, 2021
    Applicants: Newfrey LLC, University Public Corporation Osaka
    Inventors: Kanji SAKODA, Takashi YAMAGUCHI
  • Publication number: 20210283678
    Abstract: To provide a fastening method and a fastening device for a self-piercing rivet so that the adhesive force of the adhesive applied between the members to be fastened can be exerted to a greater degree, a rivet fastening method comprises a step of preparing at least two plates stacked via an adhesive layer; a step of preparing a rod-shaped punch having at least two openings and an air flow path through which the at least two openings are communicated; a step of preparing a self-piercing rivet with a through hole; and a step of driving the self-piercing rivet into the at least two plates with the punch so that one of the at least two openings in the punch faces the through hole of the self-piercing rivet.
    Type: Application
    Filed: March 9, 2021
    Publication date: September 16, 2021
    Applicants: Newfrey LLC, Honda Motor Co., Ltd.
    Inventors: Naoki YAMAGUCHI, Toshio NARITA, Nao SUGIMOTO
  • Patent number: 11077486
    Abstract: An interchangeable die comprises a die head, on which a die feature is formed, and a die shank extending in an axial direction from the die head. The die shank includes a first axial shank section, which is adjacent to the die head, and a second axial shank section, which is arranged on the opposite axial side of the first axial shank section from the die head. The first axial shank section has a first diameter and the second axial shank section has a second diameter smaller than the first diameter. The die shank is introducible into a shank receptacle of a die receiving section of a joining tool. A fastening contour for fastening the interchangeable die to the joining tool is formed on the interchangeable die. The fastening contour is configured such that a plug-and-turn connection is establishable between the interchangeable die and the joining tool.
    Type: Grant
    Filed: July 21, 2017
    Date of Patent: August 3, 2021
    Assignee: NEWFREY LLC
    Inventors: Andreas Tripp, Joachim Moeser
  • Patent number: 11028871
    Abstract: A plastic nut for multiple detachable fastening onto a stud with a thread protruding from a workpiece includes a base body with an inner surface partially defining a cylindrical recess penetrating the base body. A support surface is attached to the base body at an axial end of the plastic nut. A clamping device is attached to the plastic nut and configured to provide a clamping force between the plastic nut and the stud when the stud is installed in the cylindrical recess.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: June 8, 2021
    Assignee: NEWFREY LLC
    Inventors: Markus Kumpf, Frank Rosemann
  • Patent number: 11020789
    Abstract: An interchangeable die for a joining tool includes a die head partially defining a die feature, and a die shank which extends from the die head in an axial direction and is insertable into a shank receptacle of a die receiving portion of a joining tool. A fastening contour is partially defined on the interchangeable die for fastening the interchangeable die on the joining tool. The fastening contour is structured for fastening the interchangeable die on the joining tool by a motion including an insert movement and a rotate movement.
    Type: Grant
    Filed: June 17, 2016
    Date of Patent: June 1, 2021
    Assignee: NEWFREY LLC
    Inventors: Andreas Tripp, Timo Kohlstaedt, Joachim Moeser
  • Publication number: 20210140457
    Abstract: Aperture retention arms can extend outwardly away from an aperture shaft. An insertion end can be positioned below the aperture retention arms and can have an overall conical shape. The insertion end can include an opening having a closed interior terminal end separating a portion of a first lateral half of the insertion end and leaving another portion of the first lateral half as a connecting bridge below one of the aperture retention arms. The opening can include a channel extending from the closed interior terminal end to an open exterior terminal end to separate a second lateral half of the insertion end below another of the aperture retention arms. The insertion end below the open exterior terminal end of the channel can extend laterally outwardly beyond a straight exterior line defined by laterally outermost points of an outer longitudinal side of the second aperture retention arm.
    Type: Application
    Filed: January 14, 2021
    Publication date: May 13, 2021
    Applicant: Newfrey LLC
    Inventors: Najwan RASSAM, Tien T. DIEP, Roger PILON, Andrew C. HEIDACKER, Oday Amer SAFRY, Jason A. MEYERS, Ryan OSTACH, Steven M. BENEDETTI
  • Patent number: 10989239
    Abstract: An aperture fastener piece has an intermediate head and an aperture shaft, including aperture retention arms extending from a side of the intermediate head. A receiver includes an annular wall extending from a base, and a plurality of plate retention surfaces supported by and positioned inwardly of the annular wall. A coupling plate can be engaged and retained by the plurality of plate retention surfaces within the receiver to couple the doghouse fastener piece and the aperture fastener piece together. Each of the receiver and the coupling plate extends from different ones of the intermediate head as part of the aperture fastener piece and the doghouse shaft as part of the doghouse fastener piece. The coupling plate can extend from a second of the opposite side of the intermediate head as part of the aperture fastener piece, and the doghouse shaft as part of the doghouse fastener piece.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: April 27, 2021
    Assignee: Newfrey LLC
    Inventors: Najwan Rassam, Tien T. Diep, Roger E. Pilon, Andrew C. Heidacker, Oday Amer Safry, Jason A. Meyers
  • Patent number: D955197
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: June 21, 2022
    Assignee: NEWFREY LLC
    Inventor: Daisuke Mori
  • Patent number: D964135
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: September 20, 2022
    Assignee: NEWFREY LLC
    Inventor: Daisuke Mori