Patents Assigned to Newfrey LLC
  • Patent number: 11548127
    Abstract: A clutch apparatus for releasing the transmission of rotation from an electric motor to a spin shaft, is equipped with a rear clutch nut and a front clutch nut in order from the rear end side. The rear clutch nut transmits rotating force from the electric motor to the front clutch nut when engaged with the front clutch nut, but is disengaged from the front clutch nut by a predetermined rotation load. The front clutch nut has a cylindrical shape, so that the spin shaft can be arranged at an axial center portion, and when engaged with the engaging unit of the spin shaft, the rotating force is transmitted to the spin shaft, but the clutch is disengaged by a backward stroke of the front clutch nut and a predetermined stroke toward the tip of the spin shaft.
    Type: Grant
    Filed: January 17, 2020
    Date of Patent: January 10, 2023
    Assignee: Newfrey LLC
    Inventor: Daisuke Mori
  • Patent number: 11549533
    Abstract: An inner housing defines a pin retaining receptacle elongated in an X-direction with entry ramps extending parallel to the X-direction. The inner housing is slidably coupled to an outer housing and extends into an interior thereof. The pair of inner housing retaining surfaces can engage the pair of cooperating inner housing retaining surfaces, with the pin retaining receptacle of the inner housing extending into the interior of the outer housing, to slidably couple the inner housing and the outer housing together while permitting movement of the inner housing relative to the outer housing in a Y-direction in response to the inner housing moving in the Y-direction during insertion of the pin into the pin retaining receptacle. Associated methods are also disclosed.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: January 10, 2023
    Assignee: Newfrey LLC
    Inventors: Jason A. Meyers, Matthew R. Polselli
  • Patent number: 11541476
    Abstract: A method for joining by welding or gluing joining elements to components, with the following steps: preparation of a joining element, which comprises a first joining surface, and preparation of a component, which comprises a second joining surface; preparation of the first or second joining surface; and carrying out the joining process, in which the joining element is joined to the component; wherein the preparatory step comprises at least one of the following cleaning methods for cleaning the first or second joining surface: a TIG arc method, a plasma gas cleaning method, and a snow jet method.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: January 3, 2023
    Assignee: NEWFREY LLC
    Inventors: Bah Eissara, Gerson Meschut, Christian Reis
  • Patent number: 11517973
    Abstract: A welding element is operable for being connected to a workpiece using a welding method. The welding element comprises: a head and a shaft like anchor portion. The head includes a welding surface, a stop surface that is remote from the welding surface, and a plurality of pointed projections evenly and uniformly distributed over the entire welding surface. The shaft-like anchor portion extends along a longitudinal axis between a first end region and a second end region, with the first end region connected to the stop surface.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: December 6, 2022
    Assignee: NEWFREY LLC
    Inventor: Bah Eissara
  • Publication number: 20220364644
    Abstract: A sufficient sealing property of a through hole is ensured. A sealing structure includes a cylindrically-shaped body part inserted into the through hole, formed of a thin plate of a first thickness, one end of the body part being open and another end of the body part being closed, a tapered part connected to the opened one end of the body part and including a diameter gradually expanding outward as a distance from the body part increases, and a first bent part connected to the tapered part, formed of a thin plate thinner than the first thickness, and bent inward so that a protruding part protruding outward elastically abuts against an inner peripheral surface of the through hole.
    Type: Application
    Filed: April 14, 2022
    Publication date: November 17, 2022
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Newfrey LLC
    Inventors: Tomohiro TAKENAGA, Keisuke Uchida, Tatsuya Okamoto, Satoru Ando, Toshio Narita, Hiroshi Imaizumi, Naoki Yamaguchi
  • Publication number: 20220364583
    Abstract: A U-base clip component can include a pair of rib coupling barbs which can extend inwardly from two opposing clip side walls. A seal component can include two opposing aperture retention wings coupled to a central wall. A first and a second component annular seal can extend from opposite respective sides of the central wall. The U-base clip component and the seal component can define an interior rib receiving cavity between both the clip side walls and the aperture retention wings. A pair of rib coupling barbs can extend into the interior rib receiving cavity from the clip side walls and the two opposing aperture retention wings can extend exteriorly from the clip side walls. The rib coupling barbs of the U-base clip can be designed to couple fastener to the rib and the aperture retention wings can be designed to couple the dual component sealing fastener to the aperture.
    Type: Application
    Filed: May 12, 2021
    Publication date: November 17, 2022
    Applicant: Newfrey LLC
    Inventor: Adam A. FORTI
  • Patent number: 11493078
    Abstract: A stud locking tool is equipped with a first clip and a second clip for sandwiching a mounting member. The mounting member is mounted in a member to be mounted by locking the stud. The first clip has a hollow inner cylindrical portion inserted into a mounting hole of the mounting member. A first flange is located at one end of the inner cylinder portion, and a locking claw is formed inside the inner cylindrical portion and engages with a thread of the stud. The second clip has a hollow outer cylinder portion sized to surround the inner cylinder portion of the first clip. A second flange is located at one end of the outer cylinder portion. An engagement claw extends from the outer cylinder portion and engages the first clip. An inclined surface adjacent to the outer cylinder portion includes a stud guiding surface.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: November 8, 2022
    Assignee: NEWFREY LLC
    Inventors: Yuuki Aoshima, Hiroto Matsuno, Junki Niimoto
  • Patent number: 11486520
    Abstract: An outer component and an annular collar can be formed of materials having a Rockwell R hardness of at least 120. The outer component can have a recess, including an outer component mating wall. The annular collar can include an annular collar mating wall, including at least three protrusions. A recess can surround each protrusion so that an overall protrusion height between a base of the protrusion and a distal end thereof is greater than a protruding distance between an outer diameter of a cylindrical outer surface of the annular collar mating wall and the distal end of the protrusion. The number and configuration of the protrusions can be designed to provide a press-fit insertion force of 50 Newtons or less, and to provide a friction retention force sufficient to retain the annular collar within the recess under its own weight, throughout relevant tolerance ranges for the mating walls.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: November 1, 2022
    Assignee: Newfrey LLC
    Inventors: Oday Amer Safry, Najwan Rassam, Jason A. Meyers
  • Patent number: 11480209
    Abstract: A deformable tapping plate can include a central member including at least two mounting openings and a mounting surface wherein the mounting surface defines a mounting plane. The deformable tapping plate can also include a first attachment pad located adjacent a first end of the central member that is connected to the central member by a first connecting arm. The first attachment pad includes a first attachment surface defining an attachment plane. The first connecting arm can include a first arched portion that projects away from both the mounting plane and the attachment plane and can include a first narrowed apex having a thickness that is less than a thickness of adjacent portions of the first arched portion.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: October 25, 2022
    Assignee: Newfrey LLC
    Inventors: Adam A. Forti, Thomas J. Lerch, Raymond M. Genick, II
  • Patent number: 11453045
    Abstract: A transfer station for temporarily storing at least one interchangeable die. The die can be removed by a joining tool to carry out a joining operation and can be returned back into the transfer station after the joining operation. The transfer station including a carriage that is movable between a first position, wherein a first die receptacle is in a standby position, and a second position, wherein a second die receptacle is in the standby position. In the standby position the chosen die receptacle is accessible by the joining tool when in its transfer position.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: September 27, 2022
    Assignee: NEWFREY LLC
    Inventors: Andreas Tripp, Timo Kohlstaedt, Joachim Moeser
  • Patent number: 11453080
    Abstract: Joining apparatus for joining joining elements onto workpieces, comprising a joining element holding device, which is configured to radially hold a joining element, and comprising a loading pin arrangement, which is configured to slide a joining element axially into a holding position in the joining element holding device, and/or to axially support the joining element during a joining process, wherein the loading pin arrangement has a loading pin, which is slidable by means of a loading pin actuator arrangement in the direction of the joining element holding device. The loading pin arrangement is here designed to variably establish a loading pin stroke of the loading pin between at least two stages, so that in a first stage the loading pin is displaceable less far in the direction of the joining element holding device than in a second stage.
    Type: Grant
    Filed: June 29, 2017
    Date of Patent: September 27, 2022
    Assignee: NEWFREY LLC
    Inventors: Michael Schneider, Hubert Ivo, Bettina Fischermanns
  • Patent number: 11434680
    Abstract: A stabilizer comprises housing, a lever, and a plate spring. The lever has a shaft, a main body extending radially from the shaft, an elongated portion extending at an angle from the main body, and a cam portion extending from the shaft in a substantially opposite direction to the main body. A tip of the elongated portion extends outward through an opening in the housing. The plate spring has a plane portion fixed to the housing, and a curved portion pushed by the lever cam portion. When the stabilizer is attached to a fixed member (case). The lever tip portion extends from the opening of the housing and abuts to the surface of a slide member (holder). The lever tip exerts a constant load to the surface of the slide member, even if the distance between the fixed member and the slide member changes.
    Type: Grant
    Filed: December 2, 2019
    Date of Patent: September 6, 2022
    Assignee: NEWFREY LLC
    Inventor: Yoshinori Shinoda
  • Patent number: 11426788
    Abstract: A joining method for connecting a first component to a second component without pre-punching. The first component and the second component are positioned relative to one another prior to the connection by an auxiliary joining element, which is joined via a joining device to the components positioned relative to one another. The auxiliary joining element firstly passes through the first component without pre-punching and is then connected to the second component without pre-punching. Before the components are connected by the auxiliary joining element, the first component is thermally pre-treated at the joining area via an electric arc formed between the first component and an electrode of the joining device. A heat-affected zone is formed on the first component in the joining area, and the first component in is weakened or melted in the heat-affected zone.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: August 30, 2022
    Assignee: Newfrey LLC
    Inventors: Gerson Meschut, Christian Reis
  • Publication number: 20220261663
    Abstract: Disclosed herein are systems and methods for identifying welding anomalies and discontinuities in stud welding using AI models. Instead of conventional welding accuracy methods (e.g. destructive and/or image generation methods) a processor may communicate with one or more sensors associated with a joining machine to retrieve joining data and attributes. The processor may then execute an AI model that is trained based on previously performed stud welding, their corresponding welding attributes, and their corresponding discontinuities and/or anomalies. The processor may execute the AI model using data retrieved from the sensors and may calculate a likelihood of a discontinuity and discontinuity attributes, such as, location, depth, and the like. The processor may also execute a second AI model to identify an appropriate course of action to remedy the identified/predicted discontinuity.
    Type: Application
    Filed: May 2, 2022
    Publication date: August 18, 2022
    Applicant: NEWFREY LLC
    Inventors: Amir Reza KASHANI POUR, Maxim DALTON
  • Patent number: 11408457
    Abstract: A self-piercing rivet for joining workpieces comprises: a head defining a head diameter, and a shank which defining a shank diameter. The shank on a foot end opposite to the head, partially defines an axial recess which has an axial depth. The shank further includes a flat surface portion or a circular cutter on the foot end. And an axial circular recess is partially defined in a transition portion between the head and the shank.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: August 9, 2022
    Assignee: NEWFREY LLC
    Inventors: Paul Bartig, Matthias Wissling
  • Patent number: 11396040
    Abstract: A fastening device for feeding fasteners to a workpiece and for joining it, the fastening device comprising a fastening tool, a fastening device system. The fastening device including a magazine arrangement mounted on the fastening tool. The magazine arrangement having a magazine for holding a fastener, a magazine plate, and a base plate. The magazine plate includes a plate body and a closure arrangement with a closure slider adapted to move between an open position and a closed position, and a toggle mechanism adapted to move the closure slider from the closed position to the open position.
    Type: Grant
    Filed: May 6, 2021
    Date of Patent: July 26, 2022
    Assignee: NEWFREY LLC
    Inventors: Andreas Tripp, Stefan Lippert
  • Patent number: 11333187
    Abstract: A riveted joint comprising: an upper workpiece and a lower workpiece, and a self-piercing rivet. The rivet in an undeformed state, before the creation of the riveted joint, included: a head defining a head diameter (DH); a shank defining a shank diameter (DS); and a foot end opposite the head. Radially outward at the foot end is a flat surface facing away from the head; and an axial recess located radially inward of the flat surface, partly defined in the foot end, open axially away from the head, and frustoconical in longitudinal cross section. The axial recess defining an axial depth (LB). The ratio of recess axial depth (LB) to shank diameter (DS) is less than 0.3. And in a deformed state, after the creation of the riveted joint, the rivet extends through the first workpiece and penetrates the second workpiece; and the head bears against the upper surface.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: May 17, 2022
    Assignee: NEWFREY LLC
    Inventors: Steffen Hofmann, Paul Bartig, Frank Wilhelm, Matthias Wissling
  • Patent number: 11221033
    Abstract: Aperture retention arms can extend outwardly away from an aperture shaft. An insertion end can be positioned below the aperture retention arms and can have an overall conical shape. The insertion end can include an opening having a closed interior terminal end separating a portion of a first lateral half of the insertion end and leaving another portion of the first lateral half as a connecting bridge below one of the aperture retention arms. The opening can include a channel extending from the closed interior terminal end to an open exterior terminal end to separate a second lateral half of the insertion end below another of the aperture retention arms. The insertion end below the open exterior terminal end of the channel can extend laterally outwardly beyond a straight exterior line defined by laterally outermost points of an outer longitudinal side of the second aperture retention arm.
    Type: Grant
    Filed: January 14, 2021
    Date of Patent: January 11, 2022
    Assignee: Newfrey LLC
    Inventors: Najwan Rassam, Tien T. Diep, Roger Pilon, Andrew C. Heidacker, Oday Amer Safry, Jason A. Meyers, Ryan Ostach, Steven M. Benedetti
  • Patent number: D955197
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: June 21, 2022
    Assignee: NEWFREY LLC
    Inventor: Daisuke Mori
  • Patent number: D964135
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: September 20, 2022
    Assignee: NEWFREY LLC
    Inventor: Daisuke Mori