Abstract: A self-piercing rivet tape path can extend through a clamshell receiver assembly between the upper and lower receiver bodies and can open between the upper and lower bodies along a longitudinal length of the self-piercing rivet tape path that extends through the clamshell receiver assembly. The upper and lower bodies can separate at a lead rivet cavity and above a proximal end of a discharge cavity of the lower body. A tool-free interlock coupling can rigidly couple the upper and lower receiver bodies together in a closed position. This tool-free coupling can unlock the upper and lower receiver bodies so they are hingedly movable into the open position. The clamshell receiver assembly can be rigidly coupled to an end of a self-piercing rivet spindle to receive self-piercing rivets carried by the tape along the tape path and support a lead self-piercing rivet in alignment with a punch of the spindle.

Abstract: Self-piercing rivets deployed in an elongated tape are moved into alignment with a rivet driving spindle using a processor-controlled servomotors. The tape is conveyed between a supply reel and an exhaust reel, the supply reel having a supply motor and the exhaust reel having an exhaust motor. The tape is moved under processor control in an advancing direction until the rivet has traveled past being in alignment with the spindle, by controlling the supply and exhaust motors using a first tension regimen. Thereafter the tape is moved under processor control in a retracting direction until the rivet is in alignment with the spindle by controlling the tape supply and exhaust motors using a second tension regimen.

Abstract: A receiver assembly can be coupled to a spindle to receive self-piercing rivets carried by a tape along a tape path below a punch. A reverse locking pawl can be designed to permit movement of the tape relative to the reverse locking pawl along the tape path in a forward direction and to engage a positioning aperture of the tape to stop movement of the tape in the reverse direction when a lead rivet is aligned with the punch. A method can include moving the tape forward along the tape path until a lead rivet of the tape is at a position along the tape path that is beyond an alignment position with the punch, and moving the tape in reverse to engage the corresponding positioning aperture.

Abstract: An inner housing defines a pin retaining receptacle elongated in an X-direction with entry ramps extending parallel to the X-direction. The inner housing is slidably coupled to an outer housing and extends into an interior thereof. A plurality of centering blades extend into the interior and between the inner and outer housings to locate the pin retaining receptacle in a central position within the interior in a Y-direction prior to insertion of the pin into the pin retention receptacle. The centering blades are movable in the Y-direction to permit the pin retaining receptacle of the inner housing to move to a non-central position relative to the housing in the Y-direction as a result of the inner housing moving the centering blades in response to the pin engaging the entry ramps during insertion of the pin into the pin receiving receptacle. Associated methods are also disclosed.

Abstract: A portable power source can be used during the assembly of a vehicle. The portable power source includes a housing with a docking port and a rechargeable battery pack removably received in the docking port. The rechargeable battery pack is configured to provide electrical power for programming one or more electrical control systems of the vehicle. The example portable power source also includes a pair of cables connected to the housing and electrically coupled to the rechargeable battery pack. The pair of cables are configured to removably connect to battery leads of the vehicle.

Abstract: An inner housing defines a pin retaining receptacle elongated in an X-direction with entry ramps extending parallel to the X-direction. The inner housing is slidably coupled to an outer housing and extends into an interior thereof. A plurality of centering blades extend into the interior and between the inner and outer housings to locate the pin retaining receptacle in a central position within the interior in a Y-direction prior to insertion of the pin into the pin retention receptacle. The centering blades are movable in the Y-direction to permit the pin retaining receptacle of the inner housing to move to a non-central position relative to the housing in the Y-direction as a result of the inner housing moving the centering blades in response to the pin engaging the entry ramps during insertion of the pin into the pin receiving receptacle. Associated methods are also disclosed.

Abstract: A resilient U-base fastener includes a U-shaped body defining a central body cavity between a first side and a second side. The first side is connected to the second side at an insertion end. The U-base fastener also includes a first spring arm connected to the first side of the body that bends outwardly and away from the central body cavity at a first bend and a second spring arm connected to the first side of the body adjacent the first spring arm. The second spring arm bends outwardly and away from the central body cavity at a second bend. The first spring arm and the second spring arm are laterally spaced apart from one another and are separated by a gap in the first side of the body. The gap extends toward the insertion end past the first bend and past the second bend.

Abstract: A resilient U-base fastener includes a U-shaped body defining a central cavity between first and second sides. The fastener has an insertion end with the first and second sides extending therefrom to a trailing end. The fastener includes a first barb extension extending outwardly from one of the lateral side edges of the first side. The first barb extension is bent to support a first barb in the central cavity. The fastener also includes a second barb extension extending outwardly from a lateral side edge of the first side opposite the first barb extension. The second barb extension is bent to support a second barb in the central cavity.

Abstract: In accordance with a first aspect of the present disclosure, a motor vehicle airbag occupant restraint system fastener includes a metal clip, a first thermoplastic connector, a second thermoplastic connector, and a thermoplastic tether. The thermoplastic tether extends between the first and second thermoplastic connectors. Opposing ends of the thermoplastic tether are seamlessly integrated into the first and second thermoplastic connectors, respectively. The first and second thermoplastic connectors are formed of a first material and the thermoplastic tether is formed of a second material that is different from the first.

Abstract: A clip includes a base that is elongated in a longitudinal direction, a post connected to the base at a proximal end of the post. The post extends away from the base and terminates at a distal end of the post. The clip further includes a first finger and a second finger both connected on opposite sides of the post and extending away from the post toward the base in the longitudinal direction. The clip also includes an elongated foot connected to the base on a side of the base opposite the post. The clip also includes an umbrella seal connected to the base that has a sealing lip around a periphery of the base that extends away from the base. The base, the elongated foot and the first finger and the second finger of the clip extend along the same longitudinal direction of the clip.

Abstract: The industrial power tool system includes a controller physically disposed in a predefined location within an assembly line work station. The controller has a first radio frequency transceiver that propagates a digital communication signal at a predefined power. A human operable portable power tool has a second radio frequency transceiver configured to communicate with the first transceiver, providing a signal strength datum indicative of the received signal strength. A processor circuit causes the tool to perform a sequence of predefined assembly job steps that are mediated by the processor circuit according to a control loop running on the processor circuit. The processor circuit compares the signal strength datum to a predefined signal strength threshold to determine if the distance between the first and second radio frequency transceivers is less than a predefined distance that defines a home area proximate the controller.

Abstract: The circuit for controlling a rotating three-phase motor of the type having three interconnected motor coils each corresponding to one of three phases employs a plurality of switching circuit components, each connected to the motor to supply current to one of the coils. A signal generator circuit produces in synchronism with the rotation of the motor a variable duty cycle pulse-width modulated signal for each of the switching circuit components. A logic gating circuit is coupled to the signal generator circuit and to the switching components. The logic gating circuit is operative to cause the switching circuit components to selectively place pairs of motor coils in current conducting states such that when the variable duty cycle pulse-width modulated signals are each concurrently in the same logical on-off state, the logic gating circuit supplies a logical off state to each of the switching circuit components.

Abstract: An inner housing defines a pin retaining receptacle elongated in an X-direction with entry ramps extending parallel to the X-direction. The inner housing is slidably coupled to an outer housing and extends into an interior thereof. A plurality of centering blades extend into the interior and between the inner and outer housings to locate the pin retaining receptacle in a central position within the interior in a Y-direction prior to insertion of the pin into the pin retention receptacle. The centering blades are movable in the Y-direction to permit the pin retaining receptacle of the inner housing to move to a non-central position relative to the housing in the Y-direction as a result of the inner housing moving the centering blades in response to the pin engaging the entry ramps during insertion of the pin into the pin receiving receptacle. Associated methods are also disclosed.

Abstract: A structure is used wherein a clip holding component of a harness protector can be formed as a separate item from a clip. A clip holding component of a type that is moveable in the X axis direction is used for a least one of the clip holding components of the harness protector. This clip holding component that is moveable in the X axis direction has a widened slit to accommodate misalignment in the X axis direction b. The clip holding component may be combined with other stationary type clip holding components or clip holding components which are moveable in the Y axis direction.

Abstract: A grommet assembly to support a wiring harness passing through an opening in a panel, the assembly including two rotationally symmetrical components coupled together along a primary coupling face to form a harness-receiving passage therethrough. Each rotationally symmetrical component including a first, thermoplastic structural portion integrated with a second, resilient sealing portion. The structural portions including a plurality of interlocking elements cooperating to couple the components together, and a plurality of retention arms engageable against the panel to retain the assembly and panel together. The sealing portion forming an outer sealing lip having a lip distal edge engageable against a surface of the panel adjacent the opening. The outer sealing lip including lap joints adjacent opposite sides of the primary coupling face. The structural portions including reinforcement tabs extending over each lap joint and designed to resist separation of the lap joints.

Abstract: A grommet has retention wings and a distal end of a barrel with pin retention pawls. The pin retention pawls include an inner retention tooth with a lead-in ramp surface facing toward the grommet head. A lead-out ramp surface is distal of the lead-in ramp surface and facing away from the grommet head. A pin includes a recess receiving the inner retention tooth, with a pin head facing surface positioned and designed to engage the lead-out surface and radially outwardly displace the pin retention pawls during removal of the pin from the grommet. A distal facing outer surface of the pin engages the lead-in surface and radially outwardly displaces the pin retention pawls during insertion of the pin into the grommet. A two-shot molding method of manufacturing is also provided.

Abstract: The ditch molding clip can include a single piece body. The single piece body can include (1) an outer frame surrounding an interior opening, (2) a clip-to-molding retention coupling including a plurality of resilient arm members extending from the outer frame and designed to engage and retain a corresponding edge of the molding, (3) a clip-to-weld-stud retention coupling positioned within the interior opening and including an aperture designed to receive and retain the weld stud, and (4) an extensible member extending between the outer frame and the clip-to-molding retention coupling. A longitudinal length of the extensible member can be designed to lengthen to allow the clip-to-weld stud retention coupling to move within the interior opening to accommodate for variations in the positioning of the weld stud relative to the ditch. The extensible member can have a corrugated configuration.

Abstract: The ditch molding clip can include a single piece body. The single piece body can include (1) an outer frame surrounding an interior opening, (2) a clip-to-molding retention coupling including a plurality of resilient arm members extending from the outer frame and designed to engage and retain a corresponding edge of the molding, (3) a clip-to-weld-stud retention coupling positioned within the interior opening and including an aperture designed to receive and retain the weld stud, and (4) an extensible member extending between the outer frame and the clip-to-molding retention coupling. A longitudinal length of the extensible member can be designed to lengthen to allow the clip-to-weld stud retention coupling to move within the interior opening to accommodate for variations in the positioning of the weld stud relative to the ditch. The extensible member can have a corrugated configuration.

Abstract: A plastic body includes first and second connector ends coupled together via an elongate tether. A frangible strap can extend from a first to a second point along the longitudinal length of the tether. The length of the frangible strap can be less than the tether length between the first and second points. A metal clip can be non-releasably coupled to the second connector end by being retained within a cage housing. The connector ends can be releasably coupled to each other by cooperating elongate rails, and with the frangible strap in a non-extended configuration with the first and second connector ends non-releasably coupled associated automobile components. The frangible strap can deform or separate as a result of a tensile force acting on the frangible strap as the tether extends when an airbag deploys separating the automobile components and the connector ends.

Abstract: The industrial power tool system includes a controller physically disposed in a predefined location within an assembly line work station. The controller has a first radio frequency transceiver that propagates a digital communication signal at a predefined power. A human operable portable power tool has a second radio frequency transceiver configured to communicate with the first transceiver, providing a signal strength datum indicative of the received signal strength. A processor circuit causes the tool to perform a sequence of predefined assembly job steps that are mediated by the processor circuit according to a control loop running on the processor circuit. The processor circuit compares the signal strength datum to a predefined signal strength threshold to determine if the distance between the first and second radio frequency transceivers is less than a predefined distance that defines a home area proximate the controller.