Patents Assigned to Newport Fab
  • Patent number: 10741758
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: August 11, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10707414
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: July 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10707125
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element, underlying an active segment of the PCM and extending outward and transverse to the PCM, are provided. Lower portions of PCM contacts for connection to passive segments of the PCM are formed, wherein the passive segments extend outward and are transverse to the heating element. Upper portions of the PCM contacts are formed from a lower interconnect metal. Heating element contacts are formed cross-wise to the PCM contacts. The heating element contacts can comprise a top interconnect metal directly connecting with terminal segments of the heating element. The heating element contacts can comprise a top interconnect metal and intermediate metal segments for connecting with the terminal segments of the heating element.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: July 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, David J. Howard, Michael J. DeBar, Nabil El-Hinnawy
  • Patent number: 10693061
    Abstract: An IC (“integrated circuit”) chip includes a substrate and a phase-change material (PCM) radio frequency (RF) switch, having a heating element, a PCM situated over the heating element, and PCM contacts situated over passive segments of the PCM. The heating element extends transverse to the PCM and underlies an active segment of the PCM. An active device is situated in the substrate. In one approach, the PCM RF switch is situated over the substrate, and the substrate is a heat spreader for the PCM RF switch. In another approach, the PCM RF switch is situated in or above a first metallization level, and a dedicated heat spreader is situated under the PCM RF switch. Alternatively, a PCM RF switch is situated in a flip chip, an active device is situated in the IC chip, and the flip chip is situated over the IC chip forming a composite device.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: June 23, 2020
    Assignee: Newport Fab, LLC
    Inventors: Nabil El-Hinnawy, Gregory P. Slovin, Jefferson E. Rose, David J. Howard
  • Patent number: 10686128
    Abstract: A semiconductor device includes a substrate and a phase-change material (PCM) radio frequency (RF) switch, having a heating element, a PCM situated over the heating element, and PCM contacts situated over passive segments of the PCM. The heating element extends transverse to the PCM and underlies an active segment of the PCM. In one approach, the PCM RF switch is situated over the substrate, and the substrate is a heat spreader for the PCM RF switch. An integrated passive device (IPD) is disposed in an interlayer dielectric above the PCM RF switch, and is a metal resistor, a metal-oxide-metal (MOM) capacitor, and/or and inductor. In another approach, the PCM RF switch is disposed in an interlayer dielectric above the IPD, and the IPD is a poly resistor and/or a capacitor.
    Type: Grant
    Filed: February 13, 2019
    Date of Patent: June 16, 2020
    Assignee: Newport Fab, LLC
    Inventors: Nabil El-Hinnawy, Gregory P. Slovin, Jefferson E. Rose, David J. Howard
  • Patent number: 10686486
    Abstract: A radio frequency (RF) transistor includes a drain, a source, and a gate. A first dielectric having a first dielectric constant is over the source and the drain. A gap is in the first dielectric and over the gate, the gap extending to the gate. A second dielectric is situated in the gap. The second dielectric has a second dielectric constant substantially less than the first dielectric constant so as to reduce a COFF of the RF transistor. The RF transistor can be part of a stack of RF transistors in an RF switch. The RF switch can be situated between an antenna and an amplifier.
    Type: Grant
    Filed: July 2, 2019
    Date of Patent: June 16, 2020
    Assignee: Newport Fab, LLC
    Inventors: Roda Kanawati, Paul D. Hurwitz
  • Patent number: 10686010
    Abstract: In fabricating a semiconductor device, a shared material is formed in a resonator region of the semiconductor device and in a phase-change material (PCM) switch region of the semiconductor device. A portion of the shared material is removed to concurrently form a heat spreader comprising the shared material in the PCM switch region and a piezoelectric segment comprising the shared material in the resonator region. The piezoelectric segment in the resonator region and the heat spreader in the PCM switch region are situated at substantially the same level in the semiconductor device. The PCM switch region includes a heating element between the heat spreader and a PCM. The resonator region includes the piezoelectric segment between two electrodes.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: June 16, 2020
    Assignee: Newport Fab, LLC
    Inventors: Gregory P. Slovin, Nabil El-Hinnawy, Jefferson E. Rose, David J. Howard
  • Patent number: 10686130
    Abstract: A radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM, the PCM and heating element being situated over a substrate. A contact dielectric is over the PCM. PCM contacts have upper portions and uniform plate slot lower portions. The uniform plate slot lower portions have a total plate resistance RPLATE, and a total plate slot interface resistance RPLATE-INT. The upper portions have a total capacitance CUPPER to the uniform plate slot lower portions, and the PCM has a total capacitance CPCM to the substrate. The uniform plate slot lower portions significantly reduce a product of (RPLATE+RPLATE-INT) and (CUPPER+CPCM). As an alternative to the uniform plate slot lower portions, PCM contacts have segmented lower portions. The segmented lower portions significantly reduce CUPPER.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: June 16, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar
  • Patent number: 10680174
    Abstract: A semiconductor device includes a substrate, an integrated passive device (IPD), and a phase-change material (PCM) radio frequency (RF) switch. The PCM RF switch includes a heating element, a PCM situated over the heating element, and PCM contacts situated over passive segments of the PCM. The heating element extends transverse to the PCM, with a heater line underlying an active segment of the PCM. The PCM RF switch is situated over a heat spreader that is situated over the substrate. The heat spreader and/or the substrate dissipate heat generated by the heating element and reduce RF noise coupling between the PCM RF switch and the IPD. An electrically insulating layer can be situated between the heat spreader and the substrate. In another approach, the PCM RF switch is situated over an RF isolation region that allows the substrate to dissipate heat and that reduces RF noise coupling.
    Type: Grant
    Filed: August 16, 2019
    Date of Patent: June 9, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Nabil El-Hinnawy, Gregory P. Slovin, Jefferson E. Rose
  • Patent number: 10672885
    Abstract: A silicon-on-insulator (SOI) CMOS transistor structure includes a plurality of series-connected SOI CMOS transistors, including a plurality of parallel source/drain regions, a plurality of channel/body regions located between the plurality of source/drain regions, and a polysilicon gate structure located over the plurality of channel regions. The polysilicon gate structure includes a plurality of polysilicon gate fingers, wherein each polysilicon gate finger extends over a corresponding one of the channel/body regions. A silicide blocking structure is formed over portions of the polysilicon gate fingers, wherein channel/body contact regions, which extend at least partially under the silicide blocking structure, provide electrical connections to the parallel channel/body regions.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: June 2, 2020
    Assignee: Newport Fab, LLC
    Inventor: Roda Kanawati
  • Patent number: 10649137
    Abstract: There are disclosed herein various implementations of a silicon-on-insulator (SOI) die including a light emitting layer pedestal-aligned with a light receiving segment, as well as methods for fabricating such an SOI die. The SOT die includes a pedestal region of the SOI die having a pedestal including a thin top silicon segment, a buried oxide (BOX) segment, and a handle wafer segment. The SOI die also includes an integrated circuit (IC) region having a thin silicon waveguide that is aligned with the thin top silicon segment in the pedestal region. A light emitting layer is situated over the pedestal in the pedestal region, the light emitting layer being aligned with the light receiving segment to situated over the thin silicon waveguide in the IC region.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: May 12, 2020
    Assignee: Newport Fab, LLC
    Inventors: Edward Preisler, Oleg Martynov, Farnood Rezaie
  • Patent number: 10644236
    Abstract: A significantly reduced parasitic capacitance phase-change material (PCM) radio frequency (RF) switch includes an RF clearance zone including a step-wise structure of intermediate interconnect segments and vias to connect PCM contacts to setback top routing interconnects. The said RF clearance zone does not include cross-over interconnect segments. A low-k dielectric is situated in the RF clearance zone. A closed-air gap is situated in the RF clearance zone within the low-k dielectric. The setback top routing interconnects are situated higher over a substrate than the PCM contacts and the intermediate interconnect segments. The PCM RF switch may further include an open-air gap situated between the setback top routing interconnects.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: May 5, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Nabil El-Hinnawy, Gregory P. Slovin, Jefferson E. Rose
  • Patent number: 10644235
    Abstract: A reduced parasitic capacitance radio frequency (RF) switch includes a phase-change material (PCM) and a heating element underlying an active segment of the PCM and extending outward and transverse to the PCM. A PCM contact connects a PCM routing interconnect with a passive segment of the PCM, wherein the passive segment extends outward and is transverse to the heating element. A heating element contact connects a heating element routing interconnect with a terminal segment of the heating element. The heating element contact is situated cross-wise to the PCM contact. The heating element routing interconnect is situated at a different interlayer metal level relative to the PCM routing interconnect so as to achieve the reduced parasitic capacitance. The heating element routing interconnect can be situated above the heating element. Alternatively, the heating element routing interconnect can be situated below the heating element.
    Type: Grant
    Filed: October 16, 2018
    Date of Patent: May 5, 2020
    Assignee: Newport Fab, LLC
    Inventors: Nabil El-Hinnawy, Gregory P. Slovin, Jefferson E. Rose, David J. Howard
  • Patent number: 10622560
    Abstract: A semiconductor chip or system, such as a multi-chip module (MCM), a system-in-package (SiP), and/or a printed circuit board (PCB) module, includes a substrate, a resonator and/or a micro-electrical-mechanical system (MEMS), and a phase-change material (PCM) switch. The PCM switch includes a hearing element, a PCM situated over the heating element, and PCM contacts connected to passive segments of the PCM. The heating element is transverse to the PCM and approximately defines an active segment of the PCM. The PCM contacts are electrically connected to the resonator and/or the MEMS in a shared routing region of the semiconductor chip. The PCM switch is configured to engage or disengage the resonator and/or the MEMS. In one approach, a plurality of PCM switches are capable of reconfiguring an array of resonators and/or an array of MEMS. In another approach, a redundant PCM switch is electrically connected to a redundant resonator and/or a redundant MEMS.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: April 14, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Nabil El-Hinnawy
  • Patent number: 10622262
    Abstract: A silicon-on-insulator (SOI) CMOS transistor and a SOI heterojunction bipolar transistor (HBT) are fabricated on the same semiconductor substrate. First and second SOI regions are formed over the semiconductor substrate. A SOI CMOS transistor is fabricated in the first SOI region, and a collector region of the SOI HBT is fabricated in the second SOI region. The collector region can be formed by performing a first implant to a local collector region in the second SOI region, and performing a second implant to an extrinsic collector region in the second SOI region, wherein the extrinsic collector region is separated from the local collector region. A SiGe base is formed over the collector region, wherein a dielectric structure separates portions of the SiGe region and the extrinsic collector region. The SOI CMOS transistor and SOI HBT may be used to implement a front end module of an RF system.
    Type: Grant
    Filed: October 6, 2017
    Date of Patent: April 14, 2020
    Assignee: Newport Fab LLC
    Inventors: Edward J. Preisler, Paul D. Hurwitz, Marco Racanelli, David J. Howard
  • Patent number: 10615071
    Abstract: A structure having isolated deep substrate vias with decreased pitch and increased aspect ratio is disclosed. The structure includes a device layer over a buried oxide layer, a deep trench extending through the device layer, a dielectric filler in the deep trench, via holes in the dielectric filler, and conductive fillers in the via holes being the isolated deep substrate vias. The dielectric filler may include silicon oxide. The conductive fillers may include tungsten or copper. An adjacent pair of the isolated deep substrate vias within the deep trench has a pitch equal to or less than 1.0 microns.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: April 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: Arjun Kar-Roy, David J. Howard
  • Patent number: 10615338
    Abstract: In fabricating a radio frequency (RF) switch, a phase-change material (PCM) and a heating element underlying an active segment of the PCM are provided. A contact uniformity support layer is formed over the PCM. The PCM and the contact uniformity support layer are patterned. A contact dielectric is formed over the contact uniformity support layer. Slot lower portions of PCM contacts are formed extending through the contact dielectric and through the contact uniformity support layer, and connected to passive segments of the PCM. Wide upper portions of the PCM contacts are formed over the contact dielectric and over the slot lower portions of the PCM contacts. The contact dielectric separates the wide upper portions of the PCM contacts from the heating element so as to reduce parasitic capacitance of the RF switch. The contact uniformity support layer maintains a substantially constant thickness of the passive segments of the PCM.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: April 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: Jefferson E. Rose, Gregory P. Slovin, Nabil El-Hinnawy, Michael J. DeBar, David J. Howard
  • Patent number: 10615072
    Abstract: A structure having isolated deep substrate vias with decreased pitch and increased aspect ratio is disclosed. The structure includes a device layer over a buried oxide layer, a deep trench extending through the device layer, a dielectric filler in the deep trench, via holes in the dielectric filler, and conductive fillers in the via holes being the isolated deep substrate vias. The dielectric filler may include silicon oxide. The conductive fillers may include tungsten or copper. An adjacent pair of the isolated deep substrate vias within the deep trench has a pitch equal to or less than 1.0 microns.
    Type: Grant
    Filed: April 30, 2018
    Date of Patent: April 7, 2020
    Assignee: Newport Fab, LLC
    Inventors: Arjun Kar-Roy, David J. Howard
  • Patent number: 10593876
    Abstract: A semiconductor device includes a substrate, an integrated passive device (IPD), and a phase-change material (PCM) radio frequency (RF) switch. The PCM RF switch includes a heating element, a PCM situated over the heating element, and PCM contacts situated over passive segments of the PCM. The heating element extends transverse to the PCM, with a heater line underlying an active segment of the PCM. The PCM RF switch is situated over a heat spreader that is situated over the substrate. The heat spreader and/or the substrate dissipate heat generated by the heating element and reduce RF noise coupling between the PCM RF switch and the IPD. An electrically insulating layer can be situated between the heat spreader and the substrate. In another approach, the PCM RF switch is situated over an RF isolation region that allows the substrate to dissipate heat and that reduces RF noise coupling.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: March 17, 2020
    Assignee: Newport Fab, LLC
    Inventors: David J. Howard, Nabil El-Hinnawy, Gregory P. Slovin, Jefferson E. Rose
  • Patent number: 10593404
    Abstract: An array includes a shared pulse generator and a plurality of cells. A selected cell the plurality of cells includes a phase-change material (PCM) and a heating element, the heating element being transverse to the PCM. The array further includes a row selector configured to connect the shared pulse generator to the selected cell, and a selector configured to connect the selected cell to a ground. The shared pulse generator provides an electrical pulse to cause the heating element in the selected cell to generate a heat pulse. In one approach, the selected cell also includes a non-linear device such as a diode, and the shared pulse generator provides the electrical pulse to a PCM RF switch of the selected cell through the non-linear device to change a state of the PCM RF switch.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: March 17, 2020
    Assignee: Newport Fab, LLC
    Inventors: Gregory P. Slovin, Nabil El-Hinnawy, David J. Howard