Patents Assigned to NEXTRACKER LLC
  • Patent number: 12376420
    Abstract: In an example, the present invention provides a solar tracker apparatus. In an example, the apparatus comprises a center of mass with an adjustable hanger assembly configured with a clam shell clamp assembly on the adjustable hanger assembly and a cylindrical torque tube comprising a plurality of torque tubes configured together in a continuous length from a first end to a second end such that the center of mass is aligned with a center of rotation of the cylindrical torque tubes to reduce a load of a drive motor operably coupled to the cylindrical torque tube. Further details of the present example, among others, can be found throughout the present specification and more particularly below.
    Type: Grant
    Filed: September 27, 2024
    Date of Patent: July 29, 2025
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12366261
    Abstract: A solar power system includes at least one mounting assembly including a rail, at least one framed solar module, and at least one clip to secure the solar module to the rail. The clip includes at least a pair of sidewalls extending from a top plate or rear wall, each sidewall including a slot, a recess, and a locking member, at least one of the slot, recess, or both include a serrated edge. The clips may secure a solar module to the rail by coupling to the frame of the solar module to a rail of the mounting assembly within the slots of the sidewalls. The clips may be secured to the mounting assembly by locking members positioned on a distal end thereof. The clips may establish an electrical grounding connection between the frame of the solar module and the rail.
    Type: Grant
    Filed: April 22, 2024
    Date of Patent: July 22, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Tyler Watson, Ricardo Delgado-Nanez
  • Patent number: 12341468
    Abstract: In an example, a clamp assembly for a glass on glass solar module for a tracker is included. The assembly has a lower clamp structure characterized by a top-hat shaped rail structure having a length extending from a first end to a second end. In an example, the assembly has an upper clamp structure configured to sandwich a pair of edges of a pair of solar modules with a portion of the lower clamp structure. In an example, the assembly has a locking spacer configured to the pair of edges of the pair of solar modules. In an example, the pair of edges comprises substantially glass material. In an example, the assembly has a pair of key structures configured with the locking spacer. Each of the key structures is affixed to each of the solar modules to physically lock each of the solar modules to the upper clamp structure.
    Type: Grant
    Filed: April 15, 2024
    Date of Patent: June 24, 2025
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12331961
    Abstract: A solar tracker apparatus comprises a center of mass with an adjustable hanger assembly configured with a clam shell clamp assembly on the adjustable hanger assembly and a cylindrical torque tube comprising a plurality of torque tubes configured together in a continuous length from a first end to a second end such that the center of mass is aligned with a center of rotation of the cylindrical torque tubes to reduce a load of a drive motor operably coupled to the cylindrical torque tube.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: June 17, 2025
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12301164
    Abstract: A solar tracker, solar array, and method of designing a solar tracker or array including a plurality of piers, a torque tube supported by the piers, each pier having a common reveal from the earth and the torque tube has a relative angle from a first pier to a second pier of between 0.25 and about 0.75 degrees.
    Type: Grant
    Filed: November 17, 2022
    Date of Patent: May 13, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Jacob Mark Morin, David Kresse, Daniel Y Abraham, Angel Galván Caride, Jeevan Vadakapuram
  • Patent number: 12294236
    Abstract: Systems and methods for managing flow batteries utilize a battery management controller (BMC) coupled between a flow battery and a DC/DC converter, which is coupled to an electrical grid or a photovoltaic device via an inverter. The inverter converts an AC voltage to a first DC voltage and the DC/DC converter steps down the first DC voltage to a second DC voltage. The BMC includes a first power route, a second power route, and a current source converter coupled to the second power route. The BMC initializes the flow battery with a third DC voltage using the current source converter until a sensing circuit senses that the voltage of the flow battery has reached a predetermined voltage. The sensing circuit may include a capacitor, which has a small capacitance and is coupled across each cell of the flow battery, coupled in series between two resistors having very large resistances.
    Type: Grant
    Filed: August 17, 2023
    Date of Patent: May 6, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu, Jonathan Kenzo Kamei
  • Patent number: 12264849
    Abstract: A clamp assembly for use with a solar module includes a first clamping arm operably coupled to a first portion of a solar module, a second clamping arm operably coupled to a second portion of the solar module and operably coupled to the first clamping arm and disposed in juxtaposed relation thereto, and a fastener operably coupled to a respective portion of each of the first and second clamping arms. The fastener is configured to draw each of the first and second clamping arms towards one another from a first, open position, where the solar module is free to move relative to first and second clamping arms to a second, closed position, where the solar module is inhibited from moving relative to the first and second clamping arms.
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: April 1, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Abhimanyu Sable, Phani Kumar, Jitendra Morankar
  • Patent number: 12264832
    Abstract: A testing platform tests an electrical and mechanical system such as an HVAC unit according to an algorithm that reduces the total testing time of the components of the system, while ensuring the safety of the system during system-wide testing. The platform uses constraints that are checked both before and during the testing to ensure that HVAC operating conditions are acceptable for starting and maintaining component tests. Preferably, the platform uses finite-state machines for each device to organize the component tests, allowing for monitoring of constraints and starting, pausing, and stopping component tests. Preferably, total test execution time is reduced by running component tests in parallel, running component tests based on loads of the components, or combinations of both.
    Type: Grant
    Filed: February 15, 2024
    Date of Patent: April 1, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Bruce Christopher Wootton, Rory Joseph Timar, Colin Patrick Murphy, Francesco Borrelli, Allan Daly
  • Patent number: 12237804
    Abstract: A solar tracking system is provided and includes a solar array, a support structure configured to support the solar array, a base configured to rotatably support the support structure, and an articulation system configured to articulate the support structure relative to the base. The articulation system includes a gearbox that is coupled to the support structure and an actuator that is configured to extend and retract. The actuator includes a first end portion and a second, opposite end portion, wherein the first end portion is rotatably coupled to the base and the second end portion is coupled to the gearbox. Extension of the actuator causes the support structure to rotate about the base in a first direction and retraction of the actuator causes the support structure to rotate about the based in a second, opposite direction.
    Type: Grant
    Filed: March 18, 2022
    Date of Patent: February 25, 2025
    Assignee: NEXTRACKER LLC
    Inventors: David E. Kresse, Samuel Heller
  • Patent number: 12230725
    Abstract: In an example, the present invention provides a solar tracker apparatus. In an example, the apparatus comprises a center of mass with an adjustable hanger assembly configured with a clam shell clamp assembly on the adjustable hanger assembly and a cylindrical torque tube comprising a plurality of torque tubes configured together in a continuous length from a first end to a second end such that the center of mass is aligned with a center of rotation of the cylindrical torque tubes to reduce a load of a drive motor operably coupled to the cylindrical torque tube. Further details of the present example, among others, can be found throughout the present specification and more particularly below.
    Type: Grant
    Filed: June 14, 2022
    Date of Patent: February 18, 2025
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12231082
    Abstract: A pier for a solar tracking system includes a bearing housing assembly, a frame, the frame defining an A-profile having a pair of legs and a crown at a center portion thereof, and a mounting bracket, the mounting bracket coupled to a portion of the crown of the frame at a first portion thereof and coupled to a portion of the bearing housing assembly at a second portion thereof.
    Type: Grant
    Filed: February 27, 2024
    Date of Patent: February 18, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Phani Kumar, Abjimanyu Sable, Jitendra Morankar, Alexander W. Au, David Kresse
  • Patent number: 12231079
    Abstract: A solar tracker system including a tracker apparatus including a plurality of solar modules, each of the solar modules being spatially configured to face in a normal manner in an on sun position in an incident direction of electromagnetic radiation derived from the sun, wherein the solar modules include a plurality of PV strings, and a tracker controller. The tracker controller includes a processor, a memory, a power supply configured to provide power to the tracker controller, a plurality of power inputs configured to receive a plurality of currents from the plurality of PV strings, a current sensing unit configured to individually monitor the plurality of currents, a DC-DC power converter configured to receive the plurality of power inputs powered from the plurality of PV strings to supply power to the power supply, and a motor controller, wherein the tracker controller is configured to track the sun position.
    Type: Grant
    Filed: May 10, 2024
    Date of Patent: February 18, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Chen Li
  • Patent number: 12228662
    Abstract: In an example, the present invention provides a solar tracker apparatus configured with an off-set drive assembly. In an example, the apparatus has an inner race structure, which has a cylindrical region coupled to a main body region, the main body comprising an off-set open region. The cylindrical region is an annular sleeve structure coupled to the main body region, which occupies the spatial region within the cylindrical region. In an example, the apparatus has an outer race structure coupled to enclose the inner race structure, configured to couple the inner race structure to allow the inner race structure to move in a rotational manner about a spatial arc region; and configured to allow the inner race structure to pivot about a region normal to a direction of the spatial arc region. In an example, the solar tracker has a clamp assembly that is configured to pivot a torque tube.
    Type: Grant
    Filed: May 11, 2022
    Date of Patent: February 18, 2025
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12224703
    Abstract: A distributed direct current power system including an inverter to invert DC to alternating current (AC), a plurality of photovoltaic (PV) strings, and a plurality of maximum power point tracking (MPPT) converters coupled between the plurality of photovoltaic (PV) strings, respectively, and the central inverter, the plurality of MPPT converters configured to maximize solar power production by the plurality of PV strings and minimize mismatch between the plurality of PV strings. The system also including a plurality of batteries, a plurality of DC-DC battery converters (DCBC) coupled to the plurality of batteries and configured to manage charge and discharge of the plurality of batteries, enable interconnection of the plurality of PV strings and the plurality of batteries, and supply a constant medium DC voltage to the central inverter, and a hydrogen generation system in electrical communication with the inverter, the photovoltaic strings, or the batteries.
    Type: Grant
    Filed: July 29, 2021
    Date of Patent: February 11, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Alexander W. Au, Venkata Rahul Abbaraju, Yang Liu, Wesley Chu
  • Patent number: 12218626
    Abstract: A solar tracking system is provided and includes a solar array, a support structure configured to support the solar array, a base configured to rotatably support the support structure, and an articulation system configured to articulate the support structure relative to the base. The articulation system includes a gearbox that is coupled to the support structure and an actuator that is configured to extend and retract. The actuator includes a first end portion and a second, opposite end portion, wherein the first end portion is rotatably coupled to the base and the second end portion is coupled to the gearbox. Extension of the actuator causes the support structure to rotate about the base in a first direction and retraction of the actuator causes the support structure to rotate about the based in a second, opposite direction.
    Type: Grant
    Filed: May 11, 2023
    Date of Patent: February 4, 2025
    Assignee: NEXTRACKER LLC
    Inventors: David E. Kresse, Samuel Heller
  • Patent number: 12218625
    Abstract: In an example, the solar tracker has a clamp assembly configured to pivot a torque tube. In an example, the assembly has a support structure configured as a frame having configured by a first and second anchoring region. In an example, the support structure is configured from a thickness of metal material. In an example, the support structure is configured in an upright manner, and has a major plane region. In an example, the assembly has a pivot device configured on the support structure, a torque tube suspending on the pivot device and aligned within an opening of the support, and configured to be normal to the plane region. In an example, the torque tube is configured on the pivot device to move about an arc in a first direction or in a second direction such that the first direction is in a direction opposite to the second direction.
    Type: Grant
    Filed: March 27, 2023
    Date of Patent: February 4, 2025
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12191802
    Abstract: A coupling system for use with a solar tracker includes a support rail defining a channel for receipt of a solar module therein, the support rail including an aperture defined therein that is in open communication with the channel and a clamp assembly selectively coupled to the support rail, a first portion of the clamp assembly configured to receive a portion of a torque tube therein and a second portion of the clamp assembly configured to selectively extend through the aperture of the support rail when the clamp assembly is transitioned from a first, unlocked position, to a second, locked position.
    Type: Grant
    Filed: January 5, 2023
    Date of Patent: January 7, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Jitendra Morankar, Abhimanyu Sable, Raghavendra Praveen Maddulapalli
  • Patent number: 12166452
    Abstract: Solar array (1) comprising solar modules (3) distributed in rows (10), each solar module comprising solar collector (5) carried by a single-axis solar tracker (4), a reference solar power plant (2) comprising a central reference solar module and at least one secondary reference solar module, and a piloting unit (7) adapted for: piloting the angular orientation of the central reference module according to a central reference orientation setpoint corresponding to an initial orientation setpoint, piloting the orientation of each secondary reference module according to a secondary reference orientation setpoint corresponding to the initial orientation setpoint shifted by a predefined offset angle; receiving an energy production value from each reference module; piloting the orientation of the modules, except for the reference modules, by applying the reference orientation setpoint associated to the reference module having the highest production value.
    Type: Grant
    Filed: January 17, 2024
    Date of Patent: December 10, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Madyan Michotte De Welle, Jérôme Arliaud
  • Patent number: 12164046
    Abstract: A method for controlling the orientation of a solar module including a single-axis solar tracker orientable about an axis of rotation, and a photovoltaic device supported by said tracker and having upper and lower photoactive faces, including: measurement of a distribution of the solar luminance called incident luminance originating from the incident solar radiation coming from the sky to reach the upper face, said distribution being established according to several elevation angles; measurement of a distribution of the solar luminance called reflected luminance originating from the albedo solar radiation corresponding to the reflection of the solar radiation on the ground to reach the lower face, said distribution being established according to several elevation angles; determination of an optimum orientation considering the measurements of said distributions of the incident and reflected solar luminance; and servo-control of the orientation of the module on said optimum orientation.
    Type: Grant
    Filed: July 25, 2022
    Date of Patent: December 10, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Jérôme Arliaud, Madyan Michotte De Welle
  • Patent number: D1083770
    Type: Grant
    Filed: May 22, 2023
    Date of Patent: July 15, 2025
    Assignee: NEXTRACKER LLC
    Inventors: Abhimanyu Sable, Raghavendra Praveen Maddulapalli, Ashwajit Wahane, Jitendra Morankar, Phani Kumar