Patents Assigned to NEXTRACKER LLC
  • Patent number: 11967921
    Abstract: A solar tracker apparatus includes an adjustable hanger assembly that has a clam shell hanger assembly. The clam shell hanger assembly may hold a torque tube comprising a plurality of torque tubes configured together in a continuous length from a first end to a second end. A center of mass of the solar tracker apparatus may be aligned with a center of rotation of the torque tubes, in order to reduce a load of a drive device operably coupled to the torque tube. Solar modules may be coupled to the torque tubes. The solar tracker includes an energy system that includes solar panel, a DC to DC converter, a battery, and a micro-controller. The energy system may facilitate full operation movement of the tracker apparatus without any external power lines.
    Type: Grant
    Filed: August 9, 2022
    Date of Patent: April 23, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Alexander W. Au
  • Patent number: 11962268
    Abstract: In an example, a clamp assembly for a glass on glass solar module for a tracker is included. The assembly has a lower clamp structure characterized by a top-hat shaped rail structure having a length extending from a first end to a second end. In an example, the assembly has an upper clamp structure configured to sandwich a pair of edges of a pair of solar modules with a portion of the lower clamp structure. In an example, the assembly has a locking spacer configured to the pair of edges of the pair of solar modules. In an example, the pair of edges comprises substantially glass material. In an example, the assembly has a pair of key structures configured with the locking spacer. Each of the key structures is affixed to each of the solar modules to physically lock each of the solar modules to the upper clamp structure.
    Type: Grant
    Filed: May 11, 2023
    Date of Patent: April 16, 2024
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 11955923
    Abstract: A solar tracker including at least one pair of piers configured to be secured in the ground and defining a span between the pair, a bearing supported on the pier, and a torque tube supported in the bearing such that the bearing enables rotation of the torque tube, the torque tube including a double wall thickness area, wherein the double wall thickness area limits deflection of the torque tube along the span.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: April 9, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Ricardo Delgado-Nanez, Jacob Mark Morin, Alexander W. Au, Samuel Heller
  • Patent number: 11949370
    Abstract: A pier for a solar tracking system includes a bearing housing assembly, a frame, the frame defining an A-profile having a pair of legs and a crown at a center portion thereof, and a mounting bracket, the mounting bracket coupled to a portion of the crown of the frame at a first portion thereof and coupled to a portion of the bearing housing assembly at a second portion thereof.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: April 2, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Phani Kumar, Abhimanyu Sable, Jitendra Morankar, Alexander W. Au, David Kresse
  • Patent number: 11942893
    Abstract: Split-cell and multi-panel photovoltaic backtracking control systems and methods allow for increased total power generation during low sun elevation conditions by shading a percentage of panel modules, thereby allowing for a lower angle of incidence on unshaded modules. The control systems and methods involve determining a sun elevation angle, a traditional backtracking angle, a split-cell or multi-panel backtracking angle, a single-cell or single-panel relative light transmission (RLT) based on the single-cell or single-panel backtracking angle, and a split-cell or multi-panel RLT based on the split-cell or multi-panel backtracking angle. If twice the single-cell or single-panel RLT is greater than the split-cell or multi-panel RLT, the split-cell or multi-panel backtracking angle is used; otherwise, the single-cell or single-panel backtracking angle is used.
    Type: Grant
    Filed: March 1, 2020
    Date of Patent: March 26, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Fei Gu, Yang Liu, Venkata Rahul Abbaraju, Eric Martinez
  • Patent number: 11933511
    Abstract: A testing platform tests an electrical and mechanical system such as an HVAC unit according to an algorithm that reduces the total testing time of the components of the system, while ensuring the safety of the system during system-wide testing. The platform uses constraints that are checked both before and during the testing to ensure that HVAC operating conditions are acceptable for starting and maintaining component tests. Preferably, the platform uses finite-state machines for each device to organize the component tests, allowing for monitoring of constraints and starting, pausing, and stopping component tests. Preferably, total test execution time is reduced by running component tests in parallel, running component tests based on loads of the components, or combinations of both.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: March 19, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Bruce Christopher Wootton, Rory Joseph Timar, Colin Patrick Murphy, Francesco Borrelli, Allan Daly
  • Patent number: 11914404
    Abstract: A solar tracking system comprises multiple solar panel modules forming a grid of solar panel modules, wherein the multiple solar panel modules are movable relative to a solar source independently of each other; and a control system configured to orient each of the multiple solar panel modules to the solar source independently of each other based on a performance model to optimize an energy output from the grid of solar panel modules, wherein the performance model predicts an energy output from the grid of solar panel modules based on a topography of the area containing the grid of solar panel modules and weather conditions local to each of the solar panel modules.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: February 27, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yudong Ma, Francesco Borrelli, Yang Liu, Allan Daly
  • Patent number: 11907000
    Abstract: Solar power systems and methods utilize DC power transmission and centralized power inversion. The solar power systems include a photovoltaic (PV) bus system and a fixed bus system. The PV system utilizes a control mode handoff control method, which includes determining that a local maximum power point tracking (MPPT) control is enabled; in response to determining that the local MPPT control is enabled, starting an MPPT mode timer; performing local MPPT; determining that the MPPT mode timer is greater than a predetermined period; and, in response to determining that the MPPT mode timer is greater than a predetermined period, handing off MPPT control to the next MPPT controller. The distributed MPPT control method may include sequential MPPT control, adaptive ?V MPPT control, and/or power limiting control. The fixed bus system includes PV string-level MPPT controllers and a fixed DC input central inverter or multiple fixed DC modular inverters.
    Type: Grant
    Filed: May 4, 2020
    Date of Patent: February 20, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Alexander W. Au, Fei Gu
  • Patent number: 11901857
    Abstract: Solar array (1) comprising solar modules (3) distributed in rows (10), each solar module comprising solar collector (5) carried by a single-axis solar tracker (4), a reference solar power plant (2) comprising a central reference solar module and at least one secondary reference solar module, and a piloting unit (7) adapted for: piloting the angular orientation of the central reference module according to a central reference orientation setpoint corresponding to an initial orientation setpoint, piloting the orientation of each secondary reference module according to a secondary reference orientation setpoint corresponding to the initial orientation setpoint shifted by a predefined offset angle; receiving an energy production value from each reference module; piloting the orientation of the modules, except for the reference modules, by applying the reference orientation setpoint associated to the reference module having the highest production value.
    Type: Grant
    Filed: January 11, 2023
    Date of Patent: February 13, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Madyan Michotte De Welle, Jérôme Arliaud
  • Patent number: 11881534
    Abstract: A solar module configured in a frame assembly with multi-configuration attachment member(s), which has locking and unlocking characteristics.
    Type: Grant
    Filed: December 22, 2022
    Date of Patent: January 23, 2024
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 11874030
    Abstract: A coupling system for use with a solar tracker includes a support flange, a swivel flange rotatably supported on the support flange, an articulation joint interposed between each of the support flange and the swivel flange and rotatably supported by each of the support flange and the swivel flange, wherein opposed first and second end portions of the articulation joint are configured to be operably coupled to a respective first and second torque tube, and at least one locking fastener selectively coupled to a portion of the support flange and a portion of the swivel flange, the at least one locking fastener configured to selectively inhibit rotation of the swivel flange relative to the support flange.
    Type: Grant
    Filed: December 13, 2022
    Date of Patent: January 16, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Ricardo Delgado-Nanez, Kin Tsim
  • Patent number: 11804721
    Abstract: A multi-power distributed storage system including a first power source; a second power source electrically connected to a common bus with the first power source; a single input port inverter electrically connected to the common bus. The system including a controller configured to communicate with at least the second power source, and the single input port inverter. The second power source including a plurality of battery banks and a plurality of bi-directional DC/DC converters configured to charge and discharge the plurality of battery banks and provide DC to the single input port inverter.
    Type: Grant
    Filed: March 15, 2021
    Date of Patent: October 31, 2023
    Assignee: NEXTRACKER LLC
    Inventor: Yang Liu
  • Publication number: 20230318524
    Abstract: In an example, the solar tracker has a clamp assembly configured to pivot a torque tube. In an example, the assembly has a support structure configured as a frame having configured by a first and second anchoring region. In an example, the support structure is configured from a thickness of metal material. In an example, the support structure is configured in an upright manner, and has a major plane region. In an example, the assembly has a pivot device configured on the support structure, a torque tube suspending on the pivot device and aligned within an opening of the support, and configured to be normal to the plane region. In an example, the torque tube is configured on the pivot device to move about an arc in a first direction or in a second direction such that the first direction is in a direction opposite to the second direction.
    Type: Application
    Filed: March 27, 2023
    Publication date: October 5, 2023
    Applicant: Nextracker LLC
    Inventor: Alexander W. AU
  • Patent number: 11774539
    Abstract: A method for controlling the orientation of a single-axis solar tracker (1) orientable about an axis of rotation (A), said method repetitively completing successive control phases, where each control phase implements the following successive steps: a) observing the cloud coverage above the solar tracker (1); b) comparing the observed cloud coverage with cloud coverage models stored in a database, each cloud coverage model being associated to an orientation setpoint value of the solar tracker; c) matching the observed cloud coverage with a cloud coverage model; d) servo-controlling the orientation of the solar tracker by applying the orientation setpoint value associated to said cloud coverage model retained during step c). The present invention finds application in the field of solar trackers.
    Type: Grant
    Filed: April 5, 2021
    Date of Patent: October 3, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Jérôme Arliaud, Adrien Crucifix, Philippe Blanc
  • Publication number: 20230308046
    Abstract: In an example, a clamp assembly for a glass on glass solar module for a tracker is included. The assembly has a lower clamp structure characterized by a top-hat shaped rail structure having a length extending from a first end to a second end. In an example, the assembly has an upper clamp structure configured to sandwich a pair of edges of a pair of solar modules with a portion of the lower clamp structure. In an example, the assembly has a locking spacer configured to the pair of edges of the pair of solar modules. In an example, the pair of edges comprises substantially glass material. In an example, the assembly has a pair of key structures configured with the locking spacer. Each of the key structures is affixed to each of the solar modules to physically lock each of the solar modules to the upper clamp structure.
    Type: Application
    Filed: May 11, 2023
    Publication date: September 28, 2023
    Applicant: Nextracker LLC
    Inventor: Alexander W. AU
  • Patent number: 11764723
    Abstract: A solar tracker system including a tracker apparatus including a plurality of solar modules, each of the solar modules being spatially configured to face in a normal manner in an on sun position in an incident direction of electromagnetic radiation derived from the sun, wherein the solar modules include a plurality of PV strings, and a tracker controller. The tracker controller includes a processor, a memory, a power supply configured to provide power to the tracker controller, a plurality of power inputs configured to receive a plurality of currents from the plurality of PV strings, a current sensing unit configured to individually monitor the plurality of currents, a DC-DC power converter configured to receive the plurality of power inputs powered from the plurality of PV strings to supply power to the power supply, and a motor controller, wherein the tracker controller is configured to track the sun position.
    Type: Grant
    Filed: May 14, 2021
    Date of Patent: September 19, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Chen Li
  • Publication number: 20230287915
    Abstract: The present disclosure describes a solar power system including at least one mounting assembly including a rail, at least one framed solar module, and at least one clip to secure the solar module to the rail. The clip includes at least a pair of sidewalls extending from a top plate or rear wall, each sidewall including a slot, a recess, and a locking member, at least one of the slot, recess, or both include a serrated edge. The clips may secure a solar module to the rail by coupling to the frame of the solar module to a rail of the mounting assembly within the slots of the sidewalls. The clips may be secured to the mounting assembly by locking members positioned on a distal end thereof. The clips may establish an electrical grounding connection between the frame of the solar module and the rail.
    Type: Application
    Filed: May 17, 2023
    Publication date: September 14, 2023
    Applicant: Nextracker LLC
    Inventors: Tyler Watson, Ricardo Delgado-Nanez
  • Patent number: 11757397
    Abstract: The present disclosure describes a solar power system including rails, solar modules, and a plurality of adjustable clips to secure the solar modules to the rails. The clips include at least a base member, an elastomeric support member, a bracket member, and an alignment member configured to secure the various members of the clip together. The adjustable clips are configured to slide within a slot defined through a portion of a surface of a rail and including a recessed edge thereby allowing the rail system to accommodate solar modules of varying dimensions.
    Type: Grant
    Filed: August 1, 2022
    Date of Patent: September 12, 2023
    Assignee: Nextracker LLC
    Inventor: Tyler Watson
  • Patent number: 11757297
    Abstract: Systems and methods for managing flow batteries utilize a battery management controller (BMC) coupled between a flow battery and a DC/DC converter, which is coupled to an electrical grid or a photovoltaic device via an inverter. The inverter converts an AC voltage to a first DC voltage and the DC/DC converter steps down the first DC voltage to a second DC voltage. The BMC includes a first power route, a second power route, and a current source converter coupled to the second power route. The BMC initializes the flow battery with a third DC voltage using the current source converter until a sensing circuit senses that the voltage of the flow battery has reached a predetermined voltage. The sensing circuit may include a capacitor, which has a small capacitance and is coupled across each cell of the flow battery, coupled in series between two resistors having very large resistances.
    Type: Grant
    Filed: December 5, 2022
    Date of Patent: September 12, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu, Jonathan Kenzo Kamei
  • Publication number: 20230283227
    Abstract: A solar tracking system including a plurality of bases, a torque tube supported by the plurality of bases and configured to support a plurality of solar modules, and a drive device operably connected to the torque tube and arranged to translate the torque tube in a direction parallel to its longitudinal axis. The solar tracking system also includes a plurality of helical guides operably connected to the torque tube, and a plurality of cam assemblies, wherein upon linear movement of the torque tube, interaction between the helical guides and cam assemblies causes the torque tube to rotate about its linear axis.
    Type: Application
    Filed: May 11, 2023
    Publication date: September 7, 2023
    Applicant: Nextracker LLC
    Inventor: Tyler Watson