Patents Assigned to NEXTRACKER LLC
  • Patent number: 11757297
    Abstract: Systems and methods for managing flow batteries utilize a battery management controller (BMC) coupled between a flow battery and a DC/DC converter, which is coupled to an electrical grid or a photovoltaic device via an inverter. The inverter converts an AC voltage to a first DC voltage and the DC/DC converter steps down the first DC voltage to a second DC voltage. The BMC includes a first power route, a second power route, and a current source converter coupled to the second power route. The BMC initializes the flow battery with a third DC voltage using the current source converter until a sensing circuit senses that the voltage of the flow battery has reached a predetermined voltage. The sensing circuit may include a capacitor, which has a small capacitance and is coupled across each cell of the flow battery, coupled in series between two resistors having very large resistances.
    Type: Grant
    Filed: December 5, 2022
    Date of Patent: September 12, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu, Jonathan Kenzo Kamei
  • Publication number: 20230283227
    Abstract: A solar tracking system including a plurality of bases, a torque tube supported by the plurality of bases and configured to support a plurality of solar modules, and a drive device operably connected to the torque tube and arranged to translate the torque tube in a direction parallel to its longitudinal axis. The solar tracking system also includes a plurality of helical guides operably connected to the torque tube, and a plurality of cam assemblies, wherein upon linear movement of the torque tube, interaction between the helical guides and cam assemblies causes the torque tube to rotate about its linear axis.
    Type: Application
    Filed: May 11, 2023
    Publication date: September 7, 2023
    Applicant: Nextracker LLC
    Inventor: Tyler Watson
  • Publication number: 20230283226
    Abstract: A solar tracking system is provided and includes a solar array, a support structure configured to support the solar array, a base configured to rotatably support the support structure, and an articulation system configured to articulate the support structure relative to the base. The articulation system includes a gearbox that is coupled to the support structure and an actuator that is configured to extend and retract. The actuator includes a first end portion and a second, opposite end portion, wherein the first end portion is rotatably coupled to the base and the second end portion is coupled to the gearbox. Extension of the actuator causes the support structure to rotate about the base in a first direction and retraction of the actuator causes the support structure to rotate about the based in a second, opposite direction.
    Type: Application
    Filed: May 11, 2023
    Publication date: September 7, 2023
    Applicant: Nextracker LLC
    Inventors: David E. Kresse, Samuel Heller
  • Publication number: 20230283228
    Abstract: A pier for a solar tracking system includes a bearing housing assembly, a frame, the frame defining an A-profile having a pair of legs and a crown at a center portion thereof, and a mounting bracket, the mounting bracket coupled to a portion of the crown of the frame at a first portion thereof and coupled to a portion of the bearing housing assembly at a second portion thereof.
    Type: Application
    Filed: May 12, 2023
    Publication date: September 7, 2023
    Applicant: Nextracker LLC
    Inventors: Phani Kumar, Abhimanyu Sable, Jitendra Morankar, Alexander W. AU, David Kresse
  • Patent number: 11739986
    Abstract: A solar tracker system comprising a plurality of on sun trackers and a plurality of off sun tracker. Each tracker is selectively adjusted to achieve a desired power output of the solar power plant system in an example.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: August 29, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Yu Dong Ma, Yang Liu, Francesco Borrelli, Allan Daly, Ricardo Delgado-Nanez, Alexander W. Au
  • Patent number: 11722000
    Abstract: A power converter converts a medium-voltage output from a solar module to an appropriate voltage to power a solar tracker system. The power converter includes a voltage divider having at least two legs, a first semiconductor switch subassembly coupled in parallel with a first leg of the voltage divider, and a second semiconductor switch subassembly coupled in parallel with a second leg of the voltage divider. The power converter may be a unidirectional or a bidirectional power converter. In implementations, the signals for driving the semiconductor switches of the first and second semiconductor switch subassemblies may be shifted out of phase from each other. In implementations, if the bus voltages to the semiconductor switches are not balanced, the pulse width of the driving signal of the semiconductor switch supplied with the higher bus voltage is decreased for at least one cycle.
    Type: Grant
    Filed: February 25, 2020
    Date of Patent: August 8, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu, Mohammad Salmaan Khan, Jonathan Kenzo Kamei, Sandeep Sanjiva Lele
  • Patent number: 11711051
    Abstract: A solar tracking system is provided and includes a solar array, a support structure configured to support the solar array, a base configured to rotatably support the support structure, and an articulation system configured to articulate the support structure relative to the base. The articulation system includes a gearbox that is coupled to the support structure and an actuator that is configured to extend and retract. The actuator includes a first end portion and a second, opposite end portion, wherein the first end portion is rotatably coupled to the base and the second end portion is coupled to the gearbox. Extension of the actuator causes the support structure to rotate about the base in a first direction and retraction of the actuator causes the support structure to rotate about the based in a second, opposite direction.
    Type: Grant
    Filed: October 25, 2021
    Date of Patent: July 25, 2023
    Assignee: Nextracker LLC
    Inventors: David E. Kresse, Samuel Heller
  • Patent number: 11705859
    Abstract: A solar tracking system including a plurality of bases, a torque tube supported by the plurality of bases and configured to support a plurality of solar modules, and a drive device operably connected to the torque tube and arranged to translate the torque tube in a direction parallel to its longitudinal axis. The solar tracking system also includes a plurality of helical guides operably connected to the torque tube, and a plurality of cam assemblies, wherein upon linear movement of the torque tube, interaction between the helical guides and cam assemblies causes the torque tube to rotate about its linear axis.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: July 18, 2023
    Assignee: NEXTracker LLC
    Inventor: Tyler Watson
  • Publication number: 20230216300
    Abstract: A common enclosure includes a housing, inverter input connectors and an inverter output connector coupled to the housing, a common DC bus mechanically coupled to the housing and electrically coupled to the inverter input connectors, a common AC bus mechanically coupled to the housing and electrically coupled between the inverter output connector and a power grid connector, a controller mechanically coupled to the housing and electrically coupled to the common DC and AC buses, local controllers coupled to the inverters, decentralized controllers coupled to the local controllers, and a centralized controller in communication with the local controllers. The decentralized controllers generate decentralized control signals for the local controllers based on measured voltages and currents of the electrical power grid and the inverters. The centralized controller transmits centralized control signals to the local controllers to maintain a constant voltage on the common DC bus based on a predicted DC load.
    Type: Application
    Filed: December 2, 2022
    Publication date: July 6, 2023
    Applicant: Nextracker LLC
    Inventors: Yang Liu, Alexander W. AU, Sandeep Sanjiva Lele
  • Patent number: 11689150
    Abstract: In an example, a clamp assembly for a glass on glass solar module for a tracker is included. The assembly has a lower clamp structure characterized by a top-hat shaped rail structure having a length extending from a first end to a second end. In an example, the assembly has an upper clamp structure configured to sandwich a pair of edges of a pair of solar modules with a portion of the lower clamp structure. In an example, the assembly has a locking spacer configured to the pair of edges of the pair of solar modules. In an example, the pair of edges comprises substantially glass material. In an example, the assembly has a pair of key structures configured with the locking spacer. Each of the key structures is affixed to each of the solar modules to physically lock each of the solar modules to the upper clamp structure.
    Type: Grant
    Filed: August 20, 2019
    Date of Patent: June 27, 2023
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 11674537
    Abstract: The present disclosure relates to a solar power system including at least one mounting assembly including a rail, at least one framed solar module, and at least one clip to secure the solar module to the rail. The clip includes at least a pair of sidewalls extending from a top plate or rear wall, each sidewall including a slot, a recess, and a locking member, at least one of the slot, recess, or both include a serrated edge. The clips may secure a solar module to the rail by coupling to the frame of the solar module to a rail of the mounting assembly within the slots of the sidewalls. The clips may be secured to the mounting assembly by locking members positioned on a distal end thereof. The clips may establish an electrical grounding connection between the frame of the solar module and the rail.
    Type: Grant
    Filed: June 17, 2020
    Date of Patent: June 13, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Tyler Watson, Ricardo Delgado-Nanez
  • Patent number: 11671052
    Abstract: A solar module mounting bracket assembly includes a rail configured to support a solar module thereon, and a pair of braces. The braces each have a first end portion movably coupled to the rail. The braces are movable relative to the rail between a collapsed configuration and an expanded configuration. In the expanded configuration, the braces cooperatively define a channel dimensioned for receipt of a frame member.
    Type: Grant
    Filed: January 25, 2022
    Date of Patent: June 6, 2023
    Assignee: NEXTRACKER LLC
    Inventors: Tyler Joseph Watson, Ricardo Delgado-Nanez
  • Publication number: 20230170841
    Abstract: A solar tracking system includes a solar array, a support structure configured to support the solar array, a driveshaft coupled to the support structure, a base configured to rotatably support the driveshaft, and an articulation system coupled to the driveshaft and configured to articulate the driveshaft relative to the base. The articulation system includes a gearbox coupled to the driveshaft. The solar tracking system also includes a motor mechanically operably coupled to the gearbox to cause the driveshaft to rotate, and a controller that determines a fault caused by the winding up of the driveshaft, and, in response to determining the fault, shorting the windings of the motor and/or providing power, which is generated by the motor when the unwinding driveshaft drives the rotation of the motor, to a load, such as an energy storage device, a resistive load, and/or a heating element.
    Type: Application
    Filed: November 30, 2022
    Publication date: June 1, 2023
    Applicant: Nextracker LLC
    Inventors: Chen Li, Yang Liu, Alexander W. AU
  • Publication number: 20230155539
    Abstract: A solar tracker, solar array, and method of designing a solar tracker or array including a plurality of piers, a torque tube supported by the piers, each pier having a common reveal from the earth and the torque tube has a relative angle from a first pier to a second pier of between 0.25 and about 0.75 degrees.
    Type: Application
    Filed: November 17, 2022
    Publication date: May 18, 2023
    Applicant: Nextracker LLC
    Inventors: Jacob Mark Morin, David Kresse, Daniel Y. Abraham, Angel Galván Caride, Jeevan Vadakapuram
  • Publication number: 20230129712
    Abstract: A coupling system for use with a solar tracker includes a support flange, a swivel flange rotatably supported on the support flange, an articulation joint interposed between each of the support flange and the swivel flange and rotatably supported by each of the support flange and the swivel flange, wherein opposed first and second end portions of the articulation joint are configured to be operably coupled to a respective first and second torque tube, and at least one locking fastener selectively coupled to a portion of the support flange and a portion of the swivel flange, the at least one locking fastener configured to selectively inhibit rotation of the swivel flange relative to the support flange.
    Type: Application
    Filed: December 13, 2022
    Publication date: April 27, 2023
    Applicants: Nextracker LLC, Nextracker LLC
    Inventors: Ricardo Delgado-Nanez, Kin Tsim
  • Publication number: 20230128834
    Abstract: The present disclosure relates to fastening assemblies for solar power systems including at least a strap, a buckle member, and a locking member.
    Type: Application
    Filed: October 27, 2022
    Publication date: April 27, 2023
    Applicant: Nextracker LLC
    Inventor: Ricardo Delgado-Nanez
  • Patent number: 11616467
    Abstract: In an example, the solar tracker has a clamp assembly configured to pivot a torque tube. In an example, the assembly has a support structure configured as a frame having configured by a first and second anchoring region. In an example, the support structure is configured from a thickness of metal material. In an example, the support structure is configured in an upright manner, and has a major plane region. In an example, the assembly has a pivot device configured on the support structure, a torque tube suspending on the pivot device and aligned within an opening of the support, and configured to be normal to the plane region. In an example, the torque tube is configured on the pivot device to move about an arc in a first direction or in a second direction such that the first direction is in a direction opposite to the second direction.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: March 28, 2023
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Publication number: 20230072681
    Abstract: A docking station for use with a solar tracking system includes a frame configured to selectively support solar cleaning equipment thereon and a mounting bracket operably coupled to a portion of the frame. The mounting bracket maintains a gap between adjacent edges of the frame and an adjacent solar module, and the frame includes a width that approximates a width of the solar module.
    Type: Application
    Filed: September 9, 2022
    Publication date: March 9, 2023
    Applicant: Nextracker LLC
    Inventors: Jitendra Morankar, Abhimanyu Sable, Phani Kumar
  • Publication number: 20230070097
    Abstract: A solar module mounting bracket system including a plurality of solar modules including mounting slots formed in a sidewall of the solar module, a torque tube configured to support the solar modules such that they can be rotated, a plurality of mounting brackets configured for integration with the torque tube and to which the plurality of solar modules are mounted, at least one first retainer assembly connected to one of the plurality of mounting brackets, the first retainer assembly including a through bolt, a spring, a mounting tab, and nut. When a solar module is placed on the mounting bracket and supported by the torque tube the mounting tab retainer assembly is received in the mounting slot of the solar module.
    Type: Application
    Filed: November 15, 2022
    Publication date: March 9, 2023
    Applicant: Nextracker LLC
    Inventors: Tyler Joseph Watson, Dennis Marvin Lawson, Thao Thanh Hoang, Paul Daniel Habib
  • Patent number: 11588434
    Abstract: The present disclosure describes an expandable splice configured for reinforcing a tube of a solar owner system, the splice including a top panel, a bottom panel, a first side panel, a second side panel, and at least one beveled corner panel, wherein the first and second side panels are connected to the top and bottom panels either directly or by the at least one beveled corner panel to form a channel therebetween.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: February 21, 2023
    Assignee: NEXTRACKER LLC
    Inventors: David Kresse, Sam Heller