Patents Assigned to NEXTRACKER LLC
  • Patent number: 12085658
    Abstract: A solar tracking system comprises multiple solar panel modules forming a grid of solar panel modules, wherein the multiple solar panel modules are orientatable to a solar source independently of each other; and a control system configured to orient each of the multiple solar panel modules to the solar source independently of each other based on a performance model to optimize an energy output from the grid of solar panel modules, wherein the performance model predicts an energy output from the grid of solar panel modules based on a topography of the area containing the grid of solar panel modules and weather conditions local to each of the solar panel modules.
    Type: Grant
    Filed: September 13, 2022
    Date of Patent: September 10, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yudong Ma, Francesco Borrelli, Allan Daly, Yang Liu
  • Patent number: 12081163
    Abstract: The present disclosure describes a solar power system including rails, solar modules, and a plurality of adjustable clips to secure the solar modules to the rails. The clips include at least a base member, an elastomeric support member, a bracket member, and an alignment member configured to secure the various members of the clip together. The adjustable clips are configured to slide within a slot defined through a portion of a surface of a rail and including a recessed edge thereby allowing the rail system to accommodate solar modules of varying dimensions.
    Type: Grant
    Filed: August 1, 2023
    Date of Patent: September 3, 2024
    Assignee: NEXTRACKER LLC
    Inventor: Tyler Watson
  • Patent number: 12068634
    Abstract: A multi-power source system including a first power source, a second power source in a parallel with the first power source, and a diode preventing power from the second power source to drive the first power source, but permitting the first power source to charge the second power source. The system also includes a controller operably coupled to both the first and second power sources, and a plurality of field effect transistor (FETs) arranged in series with one or more of the first power source, the second power source, and the load, wherein controller can switch the plurality of FETs to enable the first power source to drive the load or the second power source to drive the load.
    Type: Grant
    Filed: July 19, 2022
    Date of Patent: August 20, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu
  • Patent number: 12051991
    Abstract: In an example, the system has a mechanical isolator comprising an elastic material configured to separate the panel rail from the torque tube cause destructive interference with a natural resonant frequency of the system without the mechanical isolator to reduce a mechanical vibration of the system.
    Type: Grant
    Filed: January 24, 2023
    Date of Patent: July 30, 2024
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 12047033
    Abstract: A solar tracking system includes a solar array, a support structure configured to support the solar array, a driveshaft coupled to the support structure, a base configured to rotatably support the driveshaft, and an articulation system coupled to the driveshaft and configured to articulate the driveshaft relative to the base. The articulation system includes a gearbox coupled to the driveshaft. The solar tracking system also includes a motor mechanically operably coupled to the gearbox to cause the driveshaft to rotate, and a controller that determines a fault caused by the winding up of the driveshaft, and, in response to determining the fault, shorting the windings of the motor and/or providing power, which is generated by the motor when the unwinding driveshaft drives the rotation of the motor, to a load, such as an energy storage device, a resistive load, and/or a heating element.
    Type: Grant
    Filed: November 30, 2022
    Date of Patent: July 23, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu, Alexander W. Au
  • Patent number: 12009776
    Abstract: A solar tracker bearing and a solar tracker incorporating the bearing, the bearing including at least one rotatable part, the rotatable part including a notch for receiving a torque tube, a slot, formed in the rotatable part and extending below the notch, the slot defining an arc having multiple radii, at least one engagement member configured to be received in the slot, and at least one base configured to secure the engagement member in the slot and to secure the bearing to a pier.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: June 11, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Alexander W. Au, Ricardo Delgado-Nanez
  • Patent number: 12009690
    Abstract: A power converter converts a medium-voltage output from a solar module to an appropriate voltage to power a solar tracker system. The power converter includes a voltage divider having at least two legs, a first semiconductor switch subassembly coupled in parallel with a first leg of the voltage divider, and a second semiconductor switch subassembly coupled in parallel with a second leg of the voltage divider. The power converter may be a unidirectional or a bidirectional power converter. In implementations, the signals for driving the semiconductor switches of the first and second semiconductor switch subassemblies may be shifted out of phase from each other. In implementations, if the bus voltages to the semiconductor switches are not balanced, the pulse width of the driving signal of the semiconductor switch supplied with the higher bus voltage is decreased for at least one cycle.
    Type: Grant
    Filed: June 29, 2023
    Date of Patent: June 11, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Chen Li, Yang Liu, Mohammed Salmaan Khan, Jonathan Kenzo Kamei, Sandeep Sanjiva Lele
  • Patent number: 11996800
    Abstract: A solar tracker system including a tracker apparatus including a plurality of solar modules, each of the solar modules being spatially configured to face in a normal manner in an on sun position in an incident direction of electromagnetic radiation derived from the sun, wherein the solar modules include a plurality of PV strings, and a tracker controller. The tracker controller includes a processor, a memory, a power supply configured to provide power to the tracker controller, a plurality of power inputs configured to receive a plurality of currents from the plurality of PV strings, a current sensing unit configured to individually monitor the plurality of currents, a DC-DC power converter configured to receive the plurality of power inputs powered from the plurality of PV strings to supply power to the power supply, and a motor controller, wherein the tracker controller is configured to track the sun position.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: May 28, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Chen Li
  • Patent number: 11988247
    Abstract: A solar power system includes at least one mounting assembly including a rail, at least one framed solar module, and at least one clip to secure the solar module to the rail. The clip includes at least a pair of sidewalls extending from a top plate or rear wall, each sidewall including a slot, a recess, and a locking member, at least one of the slot, recess, or both include a serrated edge. The clips may secure a solar module to the rail by coupling to the frame of the solar module to a rail of the mounting assembly within the slots of the sidewalls. The clips may be secured to the mounting assembly by locking members positioned on a distal end thereof. The clips may establish an electrical grounding connection between the frame of the solar module and the rail.
    Type: Grant
    Filed: May 17, 2023
    Date of Patent: May 21, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Tyler Watson, Ricardo Delgado-Nanez
  • Patent number: 11984841
    Abstract: A solar tracker including a torque tube, a plurality of bearings configured to receive the torque tube, a plurality of piers each configured to receive one of the plurality of bearings, and a lock-out device mounted on one of the plurality of piers and operatively associated with at least one of the plurality of bearings, the lock out device configured to periodically engage and disengage openings formed in the bearings to limit movement of the torque tube and to transfer load from the torque tube to the pier on which it is mounted.
    Type: Grant
    Filed: September 8, 2021
    Date of Patent: May 14, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Jacob Mark Morin, Abhimanyu Sable, Pradeep Kumar Dube
  • Patent number: 11979107
    Abstract: A solar module mounting bracket system including a plurality of solar modules including mounting slots formed in a sidewall of the solar module, a torque tube configured to support the solar modules such that they can be rotated, a plurality of mounting brackets configured for integration with the torque tube and to which the plurality of solar modules are mounted, at least one first retainer assembly connected to one of the plurality of mounting brackets, the first retainer assembly including a through bolt, a spring, a mounting tab, and nut. When a solar module is placed on the mounting bracket and supported by the torque tube the mounting tab retainer assembly is received in the mounting slot of the solar module.
    Type: Grant
    Filed: November 15, 2022
    Date of Patent: May 7, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Tyler Joseph Watson, Dennis Marvin Lawson, Thao Thanh Hoang, Paul Daniel Habib
  • Patent number: 11967921
    Abstract: A solar tracker apparatus includes an adjustable hanger assembly that has a clam shell hanger assembly. The clam shell hanger assembly may hold a torque tube comprising a plurality of torque tubes configured together in a continuous length from a first end to a second end. A center of mass of the solar tracker apparatus may be aligned with a center of rotation of the torque tubes, in order to reduce a load of a drive device operably coupled to the torque tube. Solar modules may be coupled to the torque tubes. The solar tracker includes an energy system that includes solar panel, a DC to DC converter, a battery, and a micro-controller. The energy system may facilitate full operation movement of the tracker apparatus without any external power lines.
    Type: Grant
    Filed: August 9, 2022
    Date of Patent: April 23, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Alexander W. Au
  • Patent number: 11962268
    Abstract: In an example, a clamp assembly for a glass on glass solar module for a tracker is included. The assembly has a lower clamp structure characterized by a top-hat shaped rail structure having a length extending from a first end to a second end. In an example, the assembly has an upper clamp structure configured to sandwich a pair of edges of a pair of solar modules with a portion of the lower clamp structure. In an example, the assembly has a locking spacer configured to the pair of edges of the pair of solar modules. In an example, the pair of edges comprises substantially glass material. In an example, the assembly has a pair of key structures configured with the locking spacer. Each of the key structures is affixed to each of the solar modules to physically lock each of the solar modules to the upper clamp structure.
    Type: Grant
    Filed: May 11, 2023
    Date of Patent: April 16, 2024
    Assignee: NEXTRACKER LLC
    Inventor: Alexander W. Au
  • Patent number: 11955923
    Abstract: A solar tracker including at least one pair of piers configured to be secured in the ground and defining a span between the pair, a bearing supported on the pier, and a torque tube supported in the bearing such that the bearing enables rotation of the torque tube, the torque tube including a double wall thickness area, wherein the double wall thickness area limits deflection of the torque tube along the span.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: April 9, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Ricardo Delgado-Nanez, Jacob Mark Morin, Alexander W. Au, Samuel Heller
  • Patent number: 11949370
    Abstract: A pier for a solar tracking system includes a bearing housing assembly, a frame, the frame defining an A-profile having a pair of legs and a crown at a center portion thereof, and a mounting bracket, the mounting bracket coupled to a portion of the crown of the frame at a first portion thereof and coupled to a portion of the bearing housing assembly at a second portion thereof.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: April 2, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Phani Kumar, Abhimanyu Sable, Jitendra Morankar, Alexander W. Au, David Kresse
  • Patent number: 11942893
    Abstract: Split-cell and multi-panel photovoltaic backtracking control systems and methods allow for increased total power generation during low sun elevation conditions by shading a percentage of panel modules, thereby allowing for a lower angle of incidence on unshaded modules. The control systems and methods involve determining a sun elevation angle, a traditional backtracking angle, a split-cell or multi-panel backtracking angle, a single-cell or single-panel relative light transmission (RLT) based on the single-cell or single-panel backtracking angle, and a split-cell or multi-panel RLT based on the split-cell or multi-panel backtracking angle. If twice the single-cell or single-panel RLT is greater than the split-cell or multi-panel RLT, the split-cell or multi-panel backtracking angle is used; otherwise, the single-cell or single-panel backtracking angle is used.
    Type: Grant
    Filed: March 1, 2020
    Date of Patent: March 26, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Fei Gu, Yang Liu, Venkata Rahul Abbaraju, Eric Martinez
  • Patent number: 11933511
    Abstract: A testing platform tests an electrical and mechanical system such as an HVAC unit according to an algorithm that reduces the total testing time of the components of the system, while ensuring the safety of the system during system-wide testing. The platform uses constraints that are checked both before and during the testing to ensure that HVAC operating conditions are acceptable for starting and maintaining component tests. Preferably, the platform uses finite-state machines for each device to organize the component tests, allowing for monitoring of constraints and starting, pausing, and stopping component tests. Preferably, total test execution time is reduced by running component tests in parallel, running component tests based on loads of the components, or combinations of both.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: March 19, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Bruce Christopher Wootton, Rory Joseph Timar, Colin Patrick Murphy, Francesco Borrelli, Allan Daly
  • Patent number: 11914404
    Abstract: A solar tracking system comprises multiple solar panel modules forming a grid of solar panel modules, wherein the multiple solar panel modules are movable relative to a solar source independently of each other; and a control system configured to orient each of the multiple solar panel modules to the solar source independently of each other based on a performance model to optimize an energy output from the grid of solar panel modules, wherein the performance model predicts an energy output from the grid of solar panel modules based on a topography of the area containing the grid of solar panel modules and weather conditions local to each of the solar panel modules.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: February 27, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yudong Ma, Francesco Borrelli, Yang Liu, Allan Daly
  • Patent number: 11907000
    Abstract: Solar power systems and methods utilize DC power transmission and centralized power inversion. The solar power systems include a photovoltaic (PV) bus system and a fixed bus system. The PV system utilizes a control mode handoff control method, which includes determining that a local maximum power point tracking (MPPT) control is enabled; in response to determining that the local MPPT control is enabled, starting an MPPT mode timer; performing local MPPT; determining that the MPPT mode timer is greater than a predetermined period; and, in response to determining that the MPPT mode timer is greater than a predetermined period, handing off MPPT control to the next MPPT controller. The distributed MPPT control method may include sequential MPPT control, adaptive ?V MPPT control, and/or power limiting control. The fixed bus system includes PV string-level MPPT controllers and a fixed DC input central inverter or multiple fixed DC modular inverters.
    Type: Grant
    Filed: May 4, 2020
    Date of Patent: February 20, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Yang Liu, Alexander W. Au, Fei Gu
  • Patent number: 11901857
    Abstract: Solar array (1) comprising solar modules (3) distributed in rows (10), each solar module comprising solar collector (5) carried by a single-axis solar tracker (4), a reference solar power plant (2) comprising a central reference solar module and at least one secondary reference solar module, and a piloting unit (7) adapted for: piloting the angular orientation of the central reference module according to a central reference orientation setpoint corresponding to an initial orientation setpoint, piloting the orientation of each secondary reference module according to a secondary reference orientation setpoint corresponding to the initial orientation setpoint shifted by a predefined offset angle; receiving an energy production value from each reference module; piloting the orientation of the modules, except for the reference modules, by applying the reference orientation setpoint associated to the reference module having the highest production value.
    Type: Grant
    Filed: January 11, 2023
    Date of Patent: February 13, 2024
    Assignee: NEXTRACKER LLC
    Inventors: Madyan Michotte De Welle, Jérôme Arliaud