Patents Assigned to Nippon Light Metal Company, Ltd.
  • Patent number: 9238444
    Abstract: The present invention provides a bumper reinforcement made of a hollow material, including: a rear wall facing a vehicle body; an upper wall extending forward from a top of the rear wall; a lower wall extending forward from a bottom of the rear wall; a front wall supported only by the upper wall and the lower wall; an upper reinforcing wall extending from a middle in a height direction of the rear wall up to a middle in a front-rear direction of the upper wall; and a lower reinforcing wall extending from the middle in the height direction of the rear wall up to a middle in the front-rear direction of the lower wall, wherein: the front wall is located frontward of a virtual line passing through a foremost of the upper reinforcing wall and a foremost of the lower reinforcing wall in a cross section.
    Type: Grant
    Filed: March 8, 2013
    Date of Patent: January 19, 2016
    Assignees: Nikkeikin aluminum Core Technology, Nippon Light Metal Company, Ltd.
    Inventors: Taichi Terada, Shigenori Saito, Shoji Mochizuki
  • Patent number: 9233439
    Abstract: Provided is a method of producing a liquid-cooled jacket wherein deformation of a seal body can be minimized.
    Type: Grant
    Filed: December 11, 2013
    Date of Patent: January 12, 2016
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Nobushiro Seo, Shinya Makita, Hisashi Hori, Masanori Tamaishi
  • Patent number: 9228248
    Abstract: Provided is a method of recovering rare-earth elements by which rare-earth elements can be recovered efficiently from a bauxite residue serving as a raw material and containing the rare-earth elements. Specifically provided is a method of recovering rare-earth elements from a raw material, the raw material being a bauxite residue produced as a by-product in a Bayer process, the method including: using a bauxite residue having a specific surface area of 35 m2/g or more; adding, to the raw material bauxite residue, a liquid leaching agent formed of an aqueous solution of at least one kind of mineral acid selected from sulfuric acid, hydrochloric acid, nitric acid, and sulfurous acid, thereby preparing a slurry having a liquid-solid ratio of 2 to 30 and a pH of 0.5 to 2.2; subjecting the slurry to leaching treatment of the rare-earth elements under a temperature condition of room temperature to 160° C.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: January 5, 2016
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Kaoru Sugita, Yasushi Kobayashi, Yoshihiro Taguchi, Satoshi Takeda, Yuji Ota, Masashi Ojiri, Kazuhiro Oda, Hiroshi Sano
  • Patent number: 9222151
    Abstract: An aluminum alloy which is excellent in high temperature strength and heat conductivity by adjusting the composition to one keeping down the drop in high temperature strength and making the Mn content as small as possible to reduce the formation of a solid solution in the aluminum, which aluminum alloy having a composition of ingredients which contains Si: 12 to 16 mass %, N: 0.1 to 2.5 mass %, Cu: 3 to 5 mass %, Mg: 0.3 to 1.2 mass %, Fe: 0.3 to 1.5 mass %, and P: 0.004 to 0.02 mass % and furthermore 0 to 0.1 mass % of Mn and further contains, as necessary, at least one of V: 0.01 to 0.1 mass %, Zr: 0.01 to 0.6 mass %, Cr: 0.01 to 0.2 mass %, and Ti: 0.01 to 0.2 mass %. Also described is a method for producing the aluminum alloy melt.
    Type: Grant
    Filed: July 6, 2011
    Date of Patent: December 29, 2015
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Jie Xing, Izumi Yamamoto, Kazuhiro Oda, Yutaka Ishida, Hiroshi Horikawa
  • Publication number: 20150340116
    Abstract: Provided are an aluminum conductive member that includes an electrical connection portion excellent in conductivity and rust resistance and an electrical insulation portion excellent in long-term durability, chemical resistance, and the like, and can be manufactured at low cost, and a method of manufacturing the same. Specifically, provided are an aluminum conductive member, including: an aluminum conductive base material formed of an aluminum material including aluminum or an aluminum alloy; an electrical connection portion formed in a region of the aluminum conductive base material, the electrical connection portion having a surface coated with a conductive oxidation preventing film and being used as a terminal; and an electrical insulation portion formed in a region of the aluminum conductive base material other than the region in which the electrical connection portion is formed, the electrical insulation portion being coated with an anodic oxide film, and a method of manufacturing the same.
    Type: Application
    Filed: January 24, 2014
    Publication date: November 26, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventor: Manabu OOKUBO
  • Patent number: 9180512
    Abstract: An aluminum alloy billet obtained by continuously casting molten aluminum alloy in the shape of rod is cut into a predetermined length by means of a cutting device. The aluminum alloy billet thus cut is loaded into a product carrier container with an identification mark that has been made. The casting condition and inspection results of the aluminum alloy billet are stored in the storage unit of a production control device in association with the identification mark so as to stabilize the quality and production of the aluminum alloy billet used for machining materials.
    Type: Grant
    Filed: January 21, 2010
    Date of Patent: November 10, 2015
    Assignees: NIPPON LIGHT METAL COMPANY, LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kaoru Sugita, Takeshi Fujita, Mikio Kubota, Noriyuki Ueno, Takehito Kobayashi
  • Publication number: 20150316210
    Abstract: An aluminum alloy material for a high-pressure hydrogen gas container contains 0.6 to 1.5 mass % of Si, 0.6 to 1.6 mass % of Mg, 0.1 to 1.0 mass % of Cu, 0.05 to 0.4 mass % of Fe, 0.9 mass % or less of Mn, 0.3 mass % or less of Cr, 0.15 mass % or less of Zr, 0.2 mass % or less of V, 0.25 mass % or less of Zn, and 0.1 mass % or less of Ti, with the balance being Al and inevitable impurities. The total content of Mn, Cr, Zr, and V is 0.05 mass % or more. The material has a yield strength S (MPa) of 270 MPa or more and an electrical conductivity E (IACS %) of 36 IACS % or more and satisfies formulae (1) and (2): (1) S??10.46×E+801, (2) S??25×E+1296.
    Type: Application
    Filed: November 18, 2013
    Publication date: November 5, 2015
    Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.), UACJ CORPORATION, NIPPON LIGHT METAL COMPANY, LTD
    Inventors: Manabu NAKAI, Shigenobu YASUNAGA
  • Publication number: 20150316842
    Abstract: Provided is a pellicle frame that can prevent generation of haze and reduces a surface glittering defect under irradiation with collected light, and a method of manufacturing the same. The pellicle frame is obtained by using an aluminum frame material having a structure satisfying predetermined conditions on the circle-equivalent diameters of a Mg2Si crystallized product, an AlCuMg crystallized product, an Al—Fe-based crystallized product (AlmFe or Al7Cu2Fe), and an Al2CuMg crystallized product and on the area ratios of those crystallized products each having a circle-equivalent diameter of 1 ?m or more, and in addition, subjecting the aluminum frame material to anodic oxidation processing using an alkaline electrolytic solution containing as an electrolyte a predetermined organic acid salt.
    Type: Application
    Filed: November 27, 2013
    Publication date: November 5, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Yoshihiro TAGUCHI, Takayuki YAMAGUCHI, Shingo KOIZUMI, Akira IIZUKA, Kiyokazu KOGA, Masato YATSUKURA
  • Patent number: 9164082
    Abstract: A substrate for biochips, which does not induce autofluorescence, which can immobilize a biologically relevant substance(s) easily, which can prevent the undesirable spread of a liquid spot which is added dropwise on the biochips when using the biochips, in which the adhesion between a carbon-containing layer and an aluminum material is high, and which can be produced at lower cost than the known substrate for biochips; a method for producing the substrate; and a biochip including the substrate are disclosed. The substrate for biochips comprises a carbon-coated aluminum material, wherein the carbon-coated aluminum material comprises an aluminum material and a carbon-containing layer formed on at least one surface of the aluminum material, and further comprises an interposing layer which is formed between the aluminum material and the carbon-containing layer, and which interposing layer contains aluminum element and carbon element.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: October 20, 2015
    Assignees: TOYO ALUMINIUM KABUSHIKI KAISHA, NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hidetoshi Inoue, Zenya Ashitaka, Hiroyuki Kusai, Yasushi Takebayashi, Ryo Morishita, Yasuo Oka
  • Patent number: 9162267
    Abstract: An extrusion die is provided with a male die through which a billet is extruded from an upstream side to a downstream side and, the male die adapted for forming an inside shape of a hollow material; and a female die for holding the male die and forming an outside shape of the hollow material. The male die is formed of a spider and a holder for holding the spider. The spider is formed of a mandrel and a plurality of bridge parts for supporting the mandrel, and enabling a distal-end outer peripheral surface to engage with a bridge-holding surface. The distal-end outer peripheral surface of each of the bridge parts and the bridge-holding surface of the holder are joined by shrink-fitting.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: October 20, 2015
    Assignees: Nippon Light Metal Company, Ltd., Nikkeikin Aluminium Core Technology Co., Ltd.
    Inventors: Haisei Hayashi, Yuji Mochizuki, Shigenori Saito, Kenji Yuza, Hiroaki Sata, Hirohumi Sugihara
  • Publication number: 20150273637
    Abstract: The method for manufacturing a heat exchanger plate includes a lid groove closing process to insert a lid plate into a lid groove formed at a periphery of a concave groove opening to a surface (of a base member; and a primary joining process to perform friction stirring while relatively moving a primary joining rotary tool equipped with a stirring pin along a butting portion of a side wall of the lid groove and a side surface of the lid plate, and in the primary joining process, the rotating stirring pin is inserted into the butting portion, and the friction stirring is performed in a state of only the stirring pin being in contact with the base member and the lid plate.
    Type: Application
    Filed: October 8, 2013
    Publication date: October 1, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi Hori, Nobushiro Seo
  • Patent number: 9138936
    Abstract: The invention relates to a stamper in which an oxide film having a fine concave-convex structure made up of a plurality of fine pores having an aspect ratio represented by [the depth of the fine pores/the average interval between the fine pores] of 1 to 4 is formed on the surface of an aluminum base material which is made of aluminum having a content of Ti of 150 ppm to 500 ppm, a content of B or C of 1 ppm to 50 ppm and a purity of 99.9% or more. According to the invention, it is possible to provide a low-cost stamper in which the emergence of a pattern derived from the traces of crystal grains on the surface of the oxide film is suppressed, an article having a favorable appearance, which is manufactured using the above stamper, and a method for manufacturing the above.
    Type: Grant
    Filed: September 28, 2011
    Date of Patent: September 22, 2015
    Assignees: Nippon Light Metal Company, Ltd., Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroaki Kita, Kota Shirai, Katsuhiro Kojima
  • Publication number: 20150252461
    Abstract: An aluminum alloy fin material for heat exchanger use having a 35 to 50 ?m thickness, a small springback at the time of corrugation, a suitable strength before brazing enabling easy fin formation, a high strength after brazing, and excellent erosion resistance, self corrosion resistance, and sacrificial anodic effect and a method of production of the same are provided. A fin material containing, by mass %, Si: 0.9 to 1.2%, Fe: 0.8 to 1.1%, Mn: 1.1 to 1.4%, and Zn: 0.9 to 1.1%, further limiting the impurity Mg to 0.05% or less, Cu to 0.03% or less, and ([Si]+[Fe]+2[Mn])/3 to 1.4% to 1.6%, and having a balance of unavoidable impurities and Al. A method of production prescribing hot rolling, cold rolling, intermediate annealing, and final cold rolling.
    Type: Application
    Filed: June 4, 2013
    Publication date: September 10, 2015
    Applicants: DENSO CORPORATION, NOVELIS INC., NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Takanori Kokubo, Toshiya Anami, Hayaki Teramoto, Hideyuki Ota, Toshihide Ninagawa
  • Publication number: 20150232965
    Abstract: Provided is a method of producing an Al—Sc based alloy suitable for production of an Al—Sc based alloy that: eliminates the needs for equipment for heating in an inert gas atmosphere or a vacuum atmosphere, a reducing agent such as metal Ca, and equipment and power for molten salt electrolysis; can be performed adequately by heating up to 1,050° C.; and enables continuous operation. The method of producing an Al—Sc based alloy includes: loading into a reaction vessel metal aluminum (Al), a metal fluoride salt, and a scandium compound; elevating a temperature of a reaction system to from 700 to 1,050° C. to form a molten metal layer including molten metal aluminum serving as a lower layer and a molten salt layer in which the metal fluoride salt and the scandium compound are melted serving as an upper layer; and transferring a scandium ion (Sc3+) generated in the molten salt layer side to the molten metal layer side.
    Type: Application
    Filed: June 26, 2013
    Publication date: August 20, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Kaoru Sugita, Masato Yatsukura
  • Publication number: 20150217545
    Abstract: Provided is an aluminum-resin bonded body that expresses excellent bonding strength and does not show a reduction in the strength after a durability test, thus being able to keep the excellent bonding strength over a long period of time. The aluminum-resin bonded body includes: an aluminum substrate formed of aluminum or an aluminum alloy; an oxygen-containing film containing oxygen, the oxygen-containing film being formed on a surface of the aluminum substrate; and a resin molded body formed of a thermoplastic resin composition containing a thermoplastic resin and an additive, the resin molded body being bonded onto the oxygen-containing film, in which the thermoplastic resin composition contains any one or both of: a thermoplastic resin containing an element having an unshared electron pair in a repeat unit and/or at an end; and an additive containing an element having an unshared electron pair.
    Type: Application
    Filed: August 6, 2013
    Publication date: August 6, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Masanori Endo, Reiko Takasawa, Miyuki Yoshida
  • Publication number: 20150221443
    Abstract: A porous aluminum electrode has a porous layer formed by sintering aluminum powder on the surface of an aluminum core. The porous aluminum electrode, when subjected to a formation to a voltage of 200V or more, is boiled and then subjected to a first forming process in which formation is performed in an aqueous solution of ammonium adipate at a temperature of 80° C. or below and a second forming process in which formation is performed in a boric acid aqueous solution. When heat depolarization is first carried out, washing with water is performed for five minutes or more before heat depolarization; therefore, the porous layer is not destroyed.
    Type: Application
    Filed: July 23, 2013
    Publication date: August 6, 2015
    Applicants: NIPPON LIGHT METAL COMPANY, LTD.,, TOYO ALUMINIUM KABUSHIKI KAISHA
    Inventors: Masahiko Katano, Yuya Yoshida, Yoshihiro Taguchi, Asami Shirai, Yuta Shimizu, Toshifumi Taira, Masashi Mehata
  • Publication number: 20150219171
    Abstract: A caliper comprises a hydraulic linking channel provided in a bridge section linking hydraulic cylinders, on an inner caliper section side, and hydraulic cylinders, on an outer caliper section side, to a cylinder-side hydraulic channel disposed on the back end of each respectively. A connecting channel forming section, which corresponds to each cylinder-side hydraulic channel and the hydraulic linking channel is provided, in advance, in a core used during casting of the inner caliper section, the outer caliper section, and the bridge section, and is formed by setting in a situation to be embedded at the same time as each caliper section and the bridge section are being integrally cast.
    Type: Application
    Filed: August 10, 2012
    Publication date: August 6, 2015
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Takahiro Kawamata, Tetsuzo Nishimura
  • Patent number: 9096915
    Abstract: A method of production of an aluminum alloy inhibiting oxidation loss of the alloy melt without the use of Be which is liable to affect the human health. When preparing an aluminum alloy melt containing Mg, the method adds to the alloy, Ca, Sr, and/or Ba in a composition ratio within a range enclosed by lines connecting four points illustrated in FIG. 1 of a point A (Ca: 18 at %, Sr: 0 at %, and Ba: 82 at %), point B (Ca: 14 at %, Sr: 34 at %, and Ba: 52 at %), point C (Ca: 33.8 at %, Sr: 66.2 at %, and Ba: 0 at %), point D (Ca: 100 at %, Sr: 0 at %, and Ba: 0 at %) and excluding point D so as to adjust the Ca, Sr, and Ba components in the melt to include Ca: 0.001 to 0.5 mass % and one or both of Sr: 0.01 to 2.8 mass % and Ba: 0.01 to 7.83 mass %.
    Type: Grant
    Filed: December 10, 2009
    Date of Patent: August 4, 2015
    Assignee: NIPPON LIGHT METAL COMPANY, LTD.
    Inventor: Hisakazu Ito
  • Patent number: D737768
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: September 1, 2015
    Assignees: SOODE NAGANO CO., LTD., NIPPON LIGHT METAL COMPANY, LTD., NIKKEIKIN ALUMINIUM CORE TECHNOLOGY COMPANY LTD.
    Inventors: Keiji Kanamori, Shinichi Nomura, Yoshihiko Moriyama, Takayuki Sode, Yukinori Sugiyama
  • Patent number: D738306
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: September 8, 2015
    Assignees: SOODE NAGANO CO., LTD., NIPPON LIGHT METAL COMPANY, LTD., NIKKEIKIN ALUMINIUM CORE TECHNOLOGY COMPANY LTD.
    Inventors: Keiji Kanamori, Shinichi Nomura, Yoshihiko Moriyama, Takayuki Sode, Yukinori Sugiyama