Abstract: Provided is an electrode (1) which has a double structure including Cu or a Cu alloy as an electrode body (2) and a core material (3) made of W, Mo, a W-based alloy, or a Mo-based alloy embedded in a surface of the electrode body (2) which is abutted against a material to be welded, the core material (3) being formed by using W, Mo, the W-based alloy, or the Mo-based alloy which is in the form of a fibrous structure extended by sintering, swaging, and annealing in an electrode axis direction, the fibrous structure having a horizontal cross-sectional average particle diameter of 50 ?m or more and an aspect ratio of 1.5 or more. The electrode (1) can be used as an inexpensive electrode obtained by suppressing particle dropping/attrition and defects in electrodes for spot welding, in which heat and pressure are applied repeatedly, stably enhancing durability.

Abstract: The invention provides a polycrystal magnesium oxide (MgO) sintered body which is capable of having a sintered density close to a theoretical density thereof. The MgO sintered body exhibits excellent mechanical properties and heat conductivity, while reducing contamination of an atmosphere due to gas generation. The invention also provides a production method for the sintered body. The polycrystal MgO sintered body has a unique crystalline anisotropy in which (111) faces are oriented along a surface applied with a uniaxial pressure at a high rate. The polycrystalline MgO sintered body is obtained by a method which includes the steps of: sintering an MgO raw material powder, having a particle size of 1 ?m or less, under a uniaxial pressure and then subjecting the sintered powder to a heat treatment under an atmosphere containing 0.05 volume % or more of oxygen, at a temperature of 1273 K or more for 1 minute or more.

Abstract: A tungsten cathode material to be used for TIG welding, plasma spraying, plasma cutting, electro-discharge machining, discharge lamps, and the like is improved; use of the radioactive element thorium is reduced; and a long life and a high performance are realized. In a tungsten cathode material, oxide particles containing an oxide or oxides of at least one selected from the group consisting of Sm, Nd, Gd, and La in a total amount of 50 vol % or more are dispersed, the oxide particles having an average particle diameter d satisfying the relationship 0<d?2.5 ?m. Given a volume fraction f (vol %) of the total amount of the oxide particles in the tungsten cathode material, 0.083?f/I holds when a current I(A) such that 0<I?40 A is applied to an electrode being made of the tungsten cathode material.

Abstract: Disclosed is a highly-pure fine titanium carbide powder having a maximum particle size of 100 nm or less and containing metals except titanium in an amount of 0.05 wt % or less and free carbon in an amount of 0.5 wt % or less. The powder has a NaCl-type crystal structure, and a composition represented by TiCxOyNz, wherein X, Y and Z satisfy the relations: 0.5?X?1.0; 0?Y?0.3; 0?Z?0.2; and 0.5?X+Y+Z?1.0.) The powder is produced by: dissolving an organic substance serving as a carbon source in a solvent to prepare a liquid, wherein the organic substance contains at least one OH or COOH group which is a functional group coordinatable to titanium of titanium alkoxide, and no element except C, H, N and O; mixing titanium alkoxide with the liquid to satisfy the following relation: 0.7???1.

Abstract: Provided is a method of shearing a thin plate with high quality without a need for narrowing a clearance by precision machining. The method comprises: placing a thin plate (1) having at least one non-metal layer (1b), between a punch (3) and a die (2) having a shearing hole (2a); and relatively moving the punch (3) toward and with respect to the shearing hole (2a) to thereby shear the thin plate (1), wherein the relative movement of the punch (3) is stopped to complete the shearing, before the punch (3) penetrates through the thin plate (1) and becomes fitted into the shearing hole (2a).

Abstract: Disclosed is a highly-pure fine titanium carbide powder having a maximum particle size of 100 nm or less and containing metals except titanium in an amount of 0.05 wt % or less and free carbon in an amount of 0.5 wt % or less. The powder has a NaCl-type crystal structure, and a composition represented by TiCxOyNz, wherein X, Y and Z satisfy the relations: 0.5?X?1.0; 0?Y?0.3; 0?Z?0.2; and 0.5?X+Y+Z?1.0.) The powder is produced by: dissolving an organic substance serving as a carbon source in a solvent to prepare a liquid, wherein the organic substance contains at least one OH or COOH group which is a functional group coordinatable to titanium of titanium alkoxide, and no element except C, H, N and O; mixing titanium alkoxide with the liquid to satisfy the following relation: 0.7???1.

Abstract: Disclosed is a highly-pure fine titanium carbide powder having a maximum particle size of 100 nm or less and containing metals except titanium in an amount of 0.05 wt % or less and free carbon in an amount of 0.5 wt % or less. The powder has a NaCl-type crystal structure, and a composition represented by TiCxOyNz, wherein X, Y and Z satisfy the relations: 0.5?X?1.0; 0?Y?0.3; 0?Z?0.2; and 0.5?X+Y+Z?1.0.) The powder is produced by: dissolving an organic substance serving as a carbon source in a solvent to prepare a liquid, wherein the organic substance contains at least one OH or COOH group which is a functional group coordinatable to titanium of titanium alkoxide, and no element except C, H, N and O; mixing titanium alkoxide with the liquid to satisfy the following relation: 0.7???1.

Abstract: Provided is a polycrystal MgO sintered body which is capable of having a sintered density close to a theoretical density thereof, and exhibiting excellent mechanical properties and heat conductivity, while reducing contamination of an atmosphere due to gas generation, and a production method for the sintered body. The polycrystal MgO sintered body has a unique crystalline anisotropy in which (111) faces are oriented along a surface applied with a uniaxial pressure at a high rate. The polycrystalline MgO sintered body is obtained by a method which comprises the steps of: sintering an MgO raw material powder having a particle size of 1 ?m or less, under a uniaxial pressure; and then subjecting the sintered powder to a heat treatment under an atmosphere containing 0.05 volume % or more of oxygen, at a temperature of 1273 K or more for 1 minute or more.

Abstract: Disclosed is a substrate material for an AlTiC-based magnetic head, which is excellent in ultra-low flying-related properties as a material for a magnetic head, such as a TPC or AAB type for use as a thin-film magnetic head slider for HDD devices and a thin-film magnetic head for tape recording devices, where a flying height between a magnetic head element and a recording medium is extremely reduced, and usable in perpendicular recording heads, HAMR heads or the like. The magnetic head substrate material consists of a sintered body which contains 10 to 50 mass % of TiCxOyNz (wherein: 0.70?x<1.0; 0<y?0.30; 0?z?0.1; and 0.70<x+y+z?1.0) having an NaCl-type crystal structure, with the remainder being ?-Al2O3, wherein compounds of Fe, Cr and Co are contained in an amount of no more than 0.02 mass % in total.

Abstract: Disclosed are a shaping tool and a method of using the shaping tool, capable of applying a sufficient compressive stress to a shaping member to prevent an excessively high tensile stress from being imposed on the shaping member so as to achieve an extended usable life even if the shaping member is made of a hard and brittle material. The shaping tool comprises a shaping member, a pressure-applying member surroundingly fitted onto the shaping member, a collet chuck surroundingly fitted onto the pressure-applying member, and a casing surroundingly fitted onto the collet chuck. The pressure-applying member has a plurality of outer peripheral slits and a plurality of inner peripheral slits, which are circumferentially arranged in alternate relation and at even intervals. The collet chuck has an externally-threaded portion at an upper or lower end thereof, and a taper surface formed in an outer peripheral surface thereof to have a diameter which gradually decreases toward the externally-threaded portion.

Abstract: Disclosed is a fire-resistant lead-free shield material having high shielding ability against nuclear or electromagnetic radiation, and excellent bending workability and handling performance. The shield material comprises a composite material consisting of an organic material and a metal or metal compound having a nuclear or electromagnetic radiation-shielding ability. The composite material is formed into a given shape, such as a plate shape, and wrapped with a cloth-like sheet formed of glass fibers, metal fibers or carbon fibers. Alternatively, the shield material comprises a shielding element consisting of an elastic polymeric organic compound and a particle having a nuclear or electromagnetic radiation-shielding ability, such a heavy metal or ferrite.

Abstract: A ceramic substrate material has good thermal conductivity and machinability, which are high enough to apply it to thin-film magnetic heads, and low particle generation. A ceramic substrate material for a thin-film magnetic head includes 25 vol % to 70 vol % of WC and the balance consisting essentially of Al2O3. The WC includes at most 0.1 mass % of a metal, at most 0.5 mass % of oxygen and at most 0.5 mass % of nitrogen. And the WC has a mean particle size of 0.6 ?m or less.

Abstract: A composite material which comprises an elastomer or vulcanized rubber and particles of a high-density material, such as tungsten, evenly dispersed therein, wherein the contents of the elastomer or vulcanized rubber and the high-density particles are 35 to 50 vol. % and 50 to 65 vol. %, respectively, based on the whole composite material, and the high-density particles have a particle composition comprising 60 to 80 vol. % coarse particles having a particle diameter of 10 to 100 ?m, 10 to 20 vol. % medium particles having a particle diameter of 3 to 6 ?m, and 10 to 20 vol. % fine particles having a particle diameter of 1 to 2 ?m, the spaces among the coarse particles being filled with the medium particles and fine particles. The composite material is excellent in flexibility and processability and is suitable for use as a radiation-shielding sheet material, weight member, vibration-damping material, balancing member, radiating material, and shot material.

Abstract: The present invention is directed to provide a tungsten-based sintered body having a relative density of 99.5% or more (a porosity of 0.5 volume % or less) and a uniform and isotropic structure, which has not been able to be achieved by conventional techniques. In particular, the tungsten-based sintered body is intended for use as a discharge lamp electrode, a sputtering target, a crucible, a radiation shielding member or a resistance welding electrode. The intended tungsten-based sintered body is produced by subjecting a tungsten-based powder to a CIP process at a pressure of 350 MPa or more to form a powder compact, sintering the powder compact in a hydrogen gas atmosphere at a sintering temperature of 1600° C. or more for a holding time of 5 hours or more to form a sintered compact, and subjecting the sintered compact to a HIP process in an argon gas atmosphere under conditions of 150 MPa or more and 1900° C. or more.

Abstract: A WC-based composite ceramics sintered body consisting of 40 volume % to 90 volume % of WC including solid-solved oxygen represented by a chemical formula of WCxOy (where 0.005<y/x+y<0.05), with the remainder being partially stabilized ZrO2 and inevitable impurities, wherein partially stabilized ZrO2 includes one or more of stabilizers selected from the group consisting of Y2O3, CeO2 and MgO. A prepared powder of raw material is held in an atmosphere containing oxygen in a temperature range of 200° C. to 600° C. for 0.1 hour to 3 hours to provide WC grains including solid-solved oxygen represented by a chemical formula of WCxOy (where 0.005<y/x+y<0.05). Partially stabilized Zro2 including one or more of stabilizers selected from the group consisting of Y2O3, CeO2 and MgO is used as a phase for filling up the grain boundary of the WC grains.

Abstract: A die cut roll includes a rotary driving roll having projecting pressure cutting blades on a surface thereof formed in accordance with the shape of a product to be cut to thereby form a die cutter and an anvil roll adapted to receive an edge of each of the projecting pressure cutting blades of the die cutter. The rotary driving roll includes inclined finishing surfaces formed adjacent to a top smooth portion of an edge of each of the projecting pressure cutting blades by a grinding process so that the inclined finishing surfaces have grinding flaws which make an angle &phgr; of 50°-90° to ridgelines defining the top smooth portion.

Abstract: This invention provides an alumina base ceramic sintered body excellent in wear resistance with high hardness, also with high strength and high toughness, and particularly suitable for a cutting tool or wear resistant member. This sintered body contains 5-70 % by volume of WC and 5-70% by volume of Ti (C,N) solid solution having a C/N mole ratio ranging from 1:9 to 9:1, the WC and Ti (C,N) having particle sizes of 5 .mu.m or less, respectively.

Abstract: To provide a substrate material having characteristics suitable to a magnetic head for attaining high recording density. A substrate material for a magnetic head comprising a matrix phase of a carbide of one or more of Ti, W and Ta and a dispersion phase of an oxide of one or more of Al.sub.2 O.sub.3, CrO.sub.3, and ZrO.sub.2, in which the material comprises 60 to 95 vol % of the matrix phase of the carbide. Further, a single phase in which the ingredients of carbides as the matrix phase comprise (Ti.sub.j W.sub.m Ta.sub.n)C.sub.x is preferred. Further, oxygen and/or nitrogen may be solid-solubilized in the carbide MeC of the matrix phase wherein Me is one or more of Ti, W, and Ta.

Abstract: A substrate serving as a heat sink for a semiconductor efficiently radiates heat from a semiconductor element mounted thereon. The substrate consists of a composite alloy metal which consists of a sintered body of a metal powder having a high melting point such as W and Mo impregnated with a filling metal such as Cu and Ag, wherein the sintered body of a metal powder having a high melting point has a grain size composition of a combination of a plurality of powder groups having statistically different average grain sizes from group to group, and the powder of each group is dispersed uniformly.

Abstract: A PTC planar heater according to the present invention is produced by bonding one or a plurality of PTC ceramic sheets, each having a pair of electrodes formed on the surface thereof, to an insulator. The electrode pairs are electrically connected in parallel by lead wires. An insulating elastic layer covers the electrodes to prevent warpage, electrical leaks, and shorting. A thickness of the PTC ceramic sheets equal to or greater than 0.5 mm prevents warpage. Resistance is adjusted by cutting conductive paths in the electrodes or by connecting predetermined portions of the electrodes. Further, in a PTC planar unit according to the present invention, a PTC thermistor element having a pair of electrodes formed thereon is in direct contact with one side of an insulation substrate, and a insulation substrate is mounted to the other side thereof.