Patents Assigned to nLIGHT, Inc.
  • Patent number: 12633725
    Abstract: Some embodiments may include a laser diode having a strain-engineered cladding layer for optimized active region strain and improved laser diode performance. In one embodiment, the laser diode may include a semiconductor substrate having a material composition with a first lattice constant; and a plurality of epitaxy layers form on the semiconductor substrate, with plurality of epitaxy layers including a waveguide layer and cladding layers, wherein the waveguide layer includes an active region having a material composition associated with a target optical wavelength, wherein a second lattice constant of the material composition of the active region is different than the first lattice constant; wherein a material composition and/or thickness of an individual cladding layer of the cladding layers is/are arranged to impart a target stress field on the active region to optimize active region strain. Other embodiments may be disclosed and/or claimed.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: May 19, 2026
    Assignee: nLIGHT, Inc.
    Inventors: Zhigang Chen, Manoj Kanskar
  • Patent number: 12591144
    Abstract: A method includes producing a fiducial source beam with an optical source, and forming at least one transient optical fiducial on a laser processing target that is in a field of view of a laser scanner situated to scan a laser processing beam across the laser processing target, with an optical fiducial pattern generator that receives the fiducial source beam, to adjust a positioning of the laser processing beam relative to the at least one transient optical fiducial.
    Type: Grant
    Filed: April 16, 2024
    Date of Patent: March 31, 2026
    Assignee: nLIGHT, Inc.
    Inventors: Jay Small, Robert J. Martinsen
  • Patent number: 12578571
    Abstract: Some embodiments may include a method assessing whether a dynamic focus module in a three axis galvanometric scanning system (three-axis GSS) is associated with a focus calibration error. The method may include identifying a reference layer associated with a surface of the work piece and positive and negative offset distances each a difference distance above or below the reference layer, respectively, and selecting a target pattern based on the offset distances, wherein the pattern includes an individual line for each offset distance. The method may include commanding the three-axis GSS to draw the target pattern on the work piece, and then assessing whether the dynamic focus module is associated with the focus calibration error by correlating laser marking artifacts on the work piece to ones of the individual lines of the selected pattern. Other embodiments may be disclosed and/or claimed.
    Type: Grant
    Filed: November 14, 2022
    Date of Patent: March 17, 2026
    Assignee: nLIGHT, Inc.
    Inventors: Jay Small, Ken Gross
  • Patent number: 12537359
    Abstract: Systems and methods for temporal amplitude modulation of an optical beam. An exemplary system may include a birefringent fiber positioned between two polarizers, or between a polarized input light source and an output polarizer. Light may enter the birefringent fiber as linearly polarized. Depending on birefringence and orientation of the birefringent fiber, the polarization state changes as the light propagates through the birefringent fiber. This changed polarization state then enters the output polarizer, for which transmission is a function of the polarization state and the relative orientation of the polarization axis. The polarization state emerging from the birefringent fiber may be changed by modulating the fiber birefringence, for example through application of an external stress. Net transmittance of the system may be varied according to a magnitude of an external force (e.g., pressure) to some or all of the birefringent fiber.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: January 27, 2026
    Assignee: nLIGHT, Inc.
    Inventor: Dahv A. V. Kliner
  • Patent number: 12525770
    Abstract: A laser diode, comprising a transverse waveguide comprising an active layer between an n-type semiconductor layer and a p-type semiconductor layer wherein the transverse waveguide is bounded by a lower index n-cladding layer on an n-side of the transverse waveguide and a lower index p-cladding layer on a p-side of the transverse waveguide a cavity that is orthogonal to the transverse waveguide, wherein the cavity is bounded in a longitudinal direction at a first end by a high reflector (HR) facet and at a second end by a partial reflector (PR) facet, and a first contact layer electrically coupled to the waveguide and configured to vary an amount of current injected into the waveguide in the longitudinal direction so as to inject more current near the HR facet than at the PR facet.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: January 13, 2026
    Assignee: nLIGHT, Inc.
    Inventors: Manoj Kanskar, Zhigang Chen
  • Patent number: 12494614
    Abstract: Some embodiments may include a fiber laser system comprising: a pump combiner; a plurality of fiber laser pump modules arranged for pumping a pulsed output from the fiber laser system; and a pump controller to operate in a first operation mode to pump a pulsed output from the fiber laser system and to operate in a second different operation mode to pump a continuous wave (CW) output from the fiber laser system; the pump controller to, in the first operation mode, simultaneously activate individual fiber laser pump modules of the plurality of fiber laser pump modules; and the pump controller to, in the second operation mode, sequentially activate the individual fiber laser pump modules of the plurality of fiber laser pump modules. Other embodiments may be disclosed and/or claimed.
    Type: Grant
    Filed: March 16, 2022
    Date of Patent: December 9, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Kevin Michael Carbone, C. Geoffrey Fanning, Dennis McCal, Richard Farmer
  • Patent number: 12493105
    Abstract: Apparatuses, systems and methods are disclosed for reducing interference between an active illumination device and external radiation sources, for example, other active illumination devices operating within the vicinity. A disclosed system includes one or more active illumination devices, each configured to emit an illumination signal and also to receive a returned portion of its respective illumination signal with at least one sensor. At least one of the active illumination devices is capable of detecting interference caused by an external source, for example, an illumination signal emitted from another active illumination device. As a result of detecting the interference, the receiving active illumination device changes the timing of its subsequent illumination signals and sensor operation.
    Type: Grant
    Filed: February 28, 2023
    Date of Patent: December 9, 2025
    Assignee: nLIGHT, Inc.
    Inventor: Bodo Schmidt
  • Patent number: 12481167
    Abstract: Angularly homogenizing gradient index optical fiber having a refractive index profile that is non-quadratic to a degree sufficient to enhance precession of light as it is propagated through the fiber. Deviation from the quadratic may be limited to avoid profoundly changing the radial boundary within the fiber. Beam asymmetry, for example, associated with small aperture sources launched into a fiber off axis, may be made more symmetric as the beam is propagated through the homogenizing gradient index optical fiber. A refractive index profile may be manufactured to avoid a pure quadratic profile, or a fiber having a refractive index profile that is quadratic in only some orientations about the fiber axis may be twisted during draw to induce a refractive index profile path that enhances propagation precession.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: November 25, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Jay Small, Shuang Li, Dahv A.V. Kliner
  • Patent number: 12451668
    Abstract: In an example, the disclosed technology includes a laser source, comprising a plurality of pump elements configured to generate laser light, a controller coupled to the plurality of pump elements, configured to select individual drive current levels to be provided to respective ones of the plurality of pump elements responsive to a request for a laser power level and at least one power supply coupled to one or more of the plurality of pump elements for driving individual pump elements at selected drive currents.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: October 21, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Tyson L. Lowder, Robert Joseph Foley, Michael C. Nelson
  • Patent number: 12449298
    Abstract: Some embodiments may include a power monitor to measure power of laser light propagating in a core of an optical fiber; the power monitor to generate a sensor signal using an optical sensor having a light sensitive section with no line of sight to part of the optical fiber; wherein the sensor signal is derived from light emerging laterally from the part of the optical fiber. Other embodiments may be disclosed and/or claimed.
    Type: Grant
    Filed: April 24, 2023
    Date of Patent: October 21, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Scott R. Karlsen, David R Balsley, Nicolas Trent Meacham, Austin Hagarty, Dahv A. V. Kliner
  • Patent number: 12444896
    Abstract: Optical fiber devices, systems, and methods for separating Raman spectrum from signal spectrum. Once separated, the Raman spectrum may be suppressed (e.g., as a result of a reduction in gain from the signal spectrum, and/or through dissipation of the Raman spectrum energy), while the signal spectrum may be propagated in one or more guided modes of a fiber system. In some embodiments, a fiber system may include a chirped fiber Bragg grating (CFBG) or a long period fiber grating (LPFG), each configured to couple a core propagation mode into a cladding propagation mode with an efficiency that is higher for Raman spectrum than for signal spectrum. A fiber system further may include a cladding light stripper (CLS) configured to preferentially remove cladding modes containing the Raman component.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: October 14, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Tyson L. Lowder, Dahv A.V. Kliner, C. Geoffrey Fanning
  • Patent number: 12374849
    Abstract: In an example, a tandem pumped fiber amplifier may include a seed laser, a first section coupled to an output of the seed laser, and a second section coupled to an output of the first section. The first section may operate as an oscillator, and may receive pump light from one or more diode pumps, and may the first section may be arranged to convert the one or more diode pumps into a tandem pump. The second section may operate as a power amplifier, and may include a length of a single or plural active core fiber. The tandem pumped fiber amplifier may be arranged to mitigate spectral broadening related to four-wave mixing.
    Type: Grant
    Filed: March 4, 2022
    Date of Patent: July 29, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Manoj Kanskar, Jiamin Zhang
  • Patent number: 12360318
    Abstract: A capillary combiner housing for an optical fiber combiner has an inner combiner casing supporting optical fibers. The capillary combiner housing includes a non-metallic body defining a lumen between an input side and an output side, the lumen sized to receive the inner combiner casing, the non-metallic body having a coefficient of thermal expansion substantially matching that of the inner combiner casing. Also included is a first aperture in the input side, the first aperture having a first inside diameter sized to receive multiple input optical fibers, and a second aperture in the output side, the second aperture having a second inside diameter sized to receive an output fiber.
    Type: Grant
    Filed: July 14, 2021
    Date of Patent: July 15, 2025
    Assignee: nLIGHT, Inc.
    Inventor: Juan Carlos Lugo
  • Patent number: 12197012
    Abstract: Optical fiber devices, systems, and methods for coupling Raman spectrum out of an optical fiber selectively over a signal spectrum, which may be propagated in one or more guided modes of a fiber system. A fiber system may include a chirped fiber Bragg grating (CFBG) or a long period fiber grating (LPFG), each to unguide Raman light propagating in a core propagation mode of a fiber completely out of the fiber (through any surrounding cladding layer(s)) selectively over signal spectrum which is to remain in a guided mode of the fiber.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: January 14, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Tyson L. Lowder, Dahv A. V. Kliner, C. Geoffrey Fanning
  • Patent number: 12189185
    Abstract: Disclosed is an optical fiber-based divergence-limiting device for limiting divergence from a first maximum divergence of input light to a second maximum divergence of output light, in which the second maximum divergence is less than the first maximum divergence.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: January 7, 2025
    Assignee: nLIGHT, Inc.
    Inventors: Roger L. Farrow, Dahv A. V. Kliner, Tyson L. Lowder
  • Patent number: 12176673
    Abstract: Fiber laser devices, systems, and methods for reducing Raman spectrum in emissions from a resonant cavity. A fiber laser oscillator that is to generate an optical beam may include a Raman reflecting output coupler that strongly reflects a Raman component pumped within the resonant cavity, and partially reflects a signal component to sustain the oscillator and emit a signal that has a reduced Raman component. A Raman filtering output coupler may comprise a superstructure fiber grating, and such a grating may be chirped or otherwise designed to have a desired bandwidth.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: December 24, 2024
    Assignee: nLIGHT, Inc.
    Inventors: Tyson L. Lowder, Dahv A. V. Kliner, C. Geoffrey Fanning
  • Patent number: 12158570
    Abstract: Apparatus include a plurality of laser diodes configured to emit respective laser diode beams having perpendicular fast and slow beam divergence axes mutually perpendicular to respective beam axes, and beam shaping optics configured to receive the laser diode beams and to circularize an ensemble image space and NA space of the laser diode beams at an ensemble coupling plane. In selected examples, beam shaping optics include variable fast axis telescopes configured to provide variable fast axis magnification and beam displacement.
    Type: Grant
    Filed: August 14, 2020
    Date of Patent: December 3, 2024
    Assignee: nLIGHT, Inc.
    Inventors: Zhigang Chen, Jay Small, Manoj Kanskar
  • Patent number: 12142889
    Abstract: Apparatus include a first optical fiber including a core situated to propagate a signal beam at a signal wavelength and an unwanted stimulated Raman scattering (SRS) beam at an SRS wavelength associated with the signal wavelength, and a fiber Bragg grating (FBG) situated in a core of a second optical fiber optically coupled to the core of the first optical fiber, the FBG having a selected grating reflectivity associated with the SRS wavelength and being situated to reflect the SRS beam back along the core of the second optical fiber and to reduce a damage associated with propagation of the SRS beam to power sensitive laser system components optically coupled to the second optical fiber. Methods are also disclosed.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: November 12, 2024
    Assignee: nLIGHT, Inc.
    Inventors: C. Geoffrey Fanning, Jay Small, Dahv A. V. Kliner, Chris A. Rivera
  • Patent number: 12081725
    Abstract: Systems and methods for three-dimensional imaging are disclosed. A three-dimensional imaging system may include a light source to emit a light pulse. The divergence of the light pulse may be configurable by the system. For example, the system may also include a receiving lens having a field of view and configured to receive a portion of the light pulse reflected or scattered by a scene. The system may configure the light source so that the divergence of the light pulse matches or approximates the field of view of the receiving lens.
    Type: Grant
    Filed: February 24, 2023
    Date of Patent: September 3, 2024
    Assignee: nLIGHT, Inc.
    Inventor: Paul S. Banks
  • Patent number: 12078788
    Abstract: Apparatus include a transmissive optical substrate configured to receive a plurality of laser beams propagating along respective parallel beam axes at respective initial beam displacements with respect to an optical axis of the transmissive optical substrate, and configured to produce laser output beams having reduced displacements, wherein the transmissive optical substrate includes first and second surfaces with respective first and second curvatures defined to increase an output beam magnification and to nonlinearly increase an output beam displacement from the optical axis for a linearly increasing input beam displacement from the optical axis.
    Type: Grant
    Filed: August 14, 2020
    Date of Patent: September 3, 2024
    Assignee: nLIGHT, Inc.
    Inventors: Jay Small, Zhigang Chen, Manoj Kanskar