Patents Assigned to nLIGHT, Inc.
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Patent number: 11670905Abstract: Fiber laser amplification systems and methods are disclosed for use with a chirally coupled core (3C) optical fiber enabling the generation of a high-power output beam having a controlled stable polarization state. Vector modulation instabilities which typically induce undesirable sidebands in 3C fiber optics are greatly reduced even at high peak powers, enabling operation of the up to power levels limited mainly by stimulated Raman scattering (SRS). Polarization extinction ratios (PER) demonstrate long-term stability and minimal degradation due to changes in system temperature. Delays in reaching stable operation during start-up are also greatly reduced.Type: GrantFiled: March 4, 2020Date of Patent: June 6, 2023Assignee: nLIGHT, Inc.Inventor: Tyson Lowder
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Publication number: 20230152574Abstract: Some embodiments may include a method assessing whether a dynamic focus module in a three axis galvanometric scanning system (three-axis GSS) is associated with a focus calibration error. The method may include identifying a reference layer associated with a surface of the work piece and positive and negative offset distances each a difference distance above or below the reference layer, respectively, and selecting a target pattern based on the offset distances, wherein the pattern includes an individual line for each offset distance. The method may include commanding the three-axis GSS to draw the target pattern on the work piece, and then assessing whether the dynamic focus module is associated with the focus calibration error by correlating laser marking artifacts on the work piece to ones of the individual lines of the selected pattern. Other embodiments may be disclosed and/or claimed.Type: ApplicationFiled: November 14, 2022Publication date: May 18, 2023Applicant: NLIGHT, INC.Inventors: Jay Small, Ken Gross
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Patent number: 11641089Abstract: Some embodiments may include a packaged laser diode assembly, comprising: a length of optical fiber having a core and a polymer buffer in direct contact with the core, the length of optical fiber having a first section and a second section, the first section of the length of optical fiber including a tip of an input end of the optical fiber, wherein the polymer buffer covers only the second section of the first and second sections; one or more laser diodes to generate laser light; means for directing a beam derived from the laser light into the input end of the length of optical fiber; a light stripper attached to the core in the first section of the length of optical fiber. Other embodiments may be disclosed and/or claimed.Type: GrantFiled: September 16, 2020Date of Patent: May 2, 2023Assignee: NLIGHT, INC.Inventors: Shuang Li, Jiamin Zhang, Manoj Kanskar, Chendong Bai
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Patent number: 11627300Abstract: Systems and methods for three-dimensional imaging are disclosed. A three-dimensional imaging system may include a light source to emit a light pulse. The divergence of the light pulse may be configurable by the system. For example, the system may also include a receiving lens having a field of view and configured to receive a portion of the light pulse reflected or scattered by a scene. The system may configure the light source so that the divergence of the light pulse matches or approximates the field of view of the receiving lens.Type: GrantFiled: December 22, 2020Date of Patent: April 11, 2023Assignee: nLIGHT, Inc.Inventor: Paul S. Banks
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Publication number: 20230106619Abstract: Disclosed is an optical fiber-based divergence-limiting device for limiting divergence from a first maximum divergence of input light to a second maximum divergence of output light, in which the second maximum divergence is less than the first maximum divergence.Type: ApplicationFiled: January 21, 2021Publication date: April 6, 2023Applicant: nLIGHT, Inc.Inventors: Roger L. FARROW, Dahv A.V. KLINER, Tyson L. LOWDER
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Patent number: 11614517Abstract: Apparatuses, systems and methods are disclosed for reducing interference between an active illumination device and external radiation sources, for example, other active illumination devices operating within the vicinity. A disclosed system includes one or more active illumination devices, each configured to emit an illumination signal and also to receive a returned portion of its respective illumination signal with at least one sensor. At least one of the active illumination devices is capable of detecting interference caused by an external source, for example, an illumination signal emitted from another active illumination device. As a result of detecting the interference, the receiving active illumination device changes the timing of its subsequent illumination signals and sensor operation.Type: GrantFiled: December 20, 2018Date of Patent: March 28, 2023Assignee: nLIGHT, Inc.Inventor: Bodo Schmidt
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Publication number: 20230074977Abstract: Disclosed are embodiments for multi-band pumping of a doped fiber source. The doped fiber source has a first absorption band and a second absorption band that is different from the first absorption band. In some embodiments, a first laser pump generates a first pump power in a first pump band corresponding to the first absorption band that is generated. A second laser pump generates a second pump power in a second pump band corresponding to the second absorption band. The second pump band is different from the first pump band. The first and second pump power is simultaneously applied to the doped fiber source.Type: ApplicationFiled: January 29, 2021Publication date: March 9, 2023Applicant: nLIGHT, Inc.Inventors: Tyson L. Lowder, Dahv A.V. Kliner
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Patent number: 11579440Abstract: Some embodiments may include a method assessing whether a dynamic focus module in a three axis galvanometric scanning system (three-axis GSS) is associated with a focus calibration error. The method may include identifying a reference layer associated with a surface of the work piece and positive and negative offset distances each a difference distance above or below the reference layer, respectively, and selecting a target pattern based on the offset distances, wherein the pattern includes an individual line for each offset distance. The method may include commanding the three-axis GSS to draw the target pattern on the work piece, and then assessing whether the dynamic focus module is associated with the focus calibration error by correlating laser marking artifacts on the work piece to ones of the individual lines of the selected pattern. Other embodiments may be disclosed and/or claimed.Type: GrantFiled: March 12, 2020Date of Patent: February 14, 2023Assignee: NLIGHT, INC.Inventors: Jay Small, Ken Gross
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Publication number: 20230039104Abstract: Disclosed herein are laser scanning systems and methods of their use. In some embodiments, laser scanning systems can be used to ablatively or non-ablatively scan a surface of a material. Some embodiments include methods of scanning a multi-layer structure. Some embodiments include translating a focus-adjust optical system so as to vary laser beam diameter. Some embodiments make use of a 20-bit laser scanning system.Type: ApplicationFiled: August 5, 2022Publication date: February 9, 2023Applicant: nLIGHT, Inc.Inventor: Ken Gross
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Patent number: 11575239Abstract: Multi-clad optical fiber cladding light stripper (CLS) comprising an inner cladding with one or more recessed surface regions to remove light propagating within the inner cladding. A CLS may comprise such recessed surface regions along two or more azimuthal angles about the fiber axis, for example to improve stripping efficiency. One or more dimensions, or spatial distribution, of the recessed surface regions may be randomized, for example to improve stripping uniformity across a multiplicity of modes propagating within a cladding. Adjacent recessed surface regions may abut, for example, end-to-end, as segments of a recess that occupies a majority, or even an entirety, of the length of a fiber surrounded by a heat sink. One or more dimensions, or angular position, of individual ones of the abutted recessed surface regions may vary, according to a regular or irregular pattern.Type: GrantFiled: September 20, 2019Date of Patent: February 7, 2023Assignee: nLIGHT, Inc.Inventors: Teemu Kokki, Christopher Luetjen, Ryan Hawke
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Publication number: 20230036091Abstract: Some embodiments may include a fiber laser including two or more input fibers and an output fiber to deliver a beam to a workpiece, the fiber laser comprising. The fiber laser may include a combiner having ends and a length, wherein the combiner is arranged to release, from its length, a portion of back-reflected light received from the output fiber at an output end of the ends from the combiner, the combiner including: a capillary tube to enclose part of the two or more input fibers at an input end of the ends of the combiner, the capillary tube having ends and a length located between the ends of the capillary tube; and a cladding light stripper (CLS) defined by part of the length of the capillary tube, wherein the CLS provides the release of the portion of the back-reflected light. Other embodiments may be disclosed and/or claimed.Type: ApplicationFiled: January 28, 2021Publication date: February 2, 2023Applicant: NLIGHT, INC.Inventors: Juan Carlos LUGO, Teemu KOKKI, Roger FARROW, Dahv A.V. KLINER
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Publication number: 20230028351Abstract: A laser patterning alignment method provides a way to position a target at a working distance in a laser patterning system such that fiducial marks on the target are positioned in view of at least three laser patterning system cameras, and with each laser patterning system camera, to locate a fiducial mark on the target and sending location data of the located fiducial mark to a controller, to determine corrections required to align expected fiducial mark locations with the sent fiducial mark location data, and to adjust the laser patterning system with the determined corrections.Type: ApplicationFiled: October 6, 2022Publication date: January 26, 2023Applicant: nLIGHT, Inc.Inventors: Vito P. Errico, Roger C. Shipman
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Publication number: 20230024762Abstract: A heat source package, comprising a housing having a metal base portion with one or more channels formed therein, the one or more channels having an inner surface, a coating of an anti-corrosive material adhered to a portion of the inner surface of the one or more channels wherein the anti-corrosive material is selected to have a thermal conductivity within a threshold range such that the coating changes the thermal resistance of a coated portion of the channel less than 25% with respect to an uncoated portion of the metal base portion. In examples, a heat source may be thermally coupled to the inner surface of the channels and the channels may be formed to conduct a liquid coolant from a liquid inlet to a liquid outlet to dissipate heat away from the heat source.Type: ApplicationFiled: December 22, 2020Publication date: January 26, 2023Applicant: NLIGHT, INC.Inventors: Mark J. DEFRANZA, Eric MARTIN
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Publication number: 20230011712Abstract: A magnetically-actuated laser beam control assembly may include a magnetically permeable cover arranged to sealingly couple to an optics housing to cover an opening of the optics housing, an interior sub-assembly, and an exterior sub-assembly. The interior sub-assembly may include includes a linkage having a first section and a second section; the first section of the linkage to receive an optical component; and a ferroelectric or ferromagnetic material on the second section of the linkage. The exterior sub-assembly may include an electromagnet energizable to impart a magnetic force to the ferroelectric or ferromagnetic material to move the optical component from one of a resting position and a different position to the other of the resting position and the different position to cause the optical component to selectively optically process a laser beam. Other embodiments may be disclosed and/or claimed.Type: ApplicationFiled: June 16, 2022Publication date: January 12, 2023Applicant: NLIGHT, INC.Inventors: Kenneth V. ALMONTE, Aaron Brown
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Publication number: 20220416496Abstract: Some embodiments may include a fiber laser system comprising: a pump combiner; a plurality of fiber laser pump modules arranged for pumping a pulsed output from the fiber laser system; and a pump controller to operate in a first operation mode to pump a pulsed output from the fiber laser system and to operate in a second different operation mode to pump a continuous wave (CW) output from the fiber laser system; the pump controller to, in the first operation mode, simultaneously activate individual fiber laser pump modules of the plurality of fiber laser pump modules; and the pump controller to, in the second operation mode, sequentially activate the individual fiber laser pump modules of the plurality of fiber laser pump modules. Other embodiments may be disclosed and/or claimed.Type: ApplicationFiled: March 16, 2022Publication date: December 29, 2022Applicant: NLIGHT, INC.Inventors: Kevin Michael CARBONE, C. Geoffrey FANNING, Dennis MCCAL, Richard FARMER
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Publication number: 20220404648Abstract: A method of processing by controlling one or more beam characteristics of an optical beam may include: launching the optical beam into a first length of fiber having a first refractive-index profile (RIP); coupling the optical beam from the first length of fiber into a second length of fiber having a second RIP and one or more confinement regions; modifying the one or more beam characteristics of the optical beam in the first length of fiber, in the second length of fiber, or in the first and second lengths of fiber; confining the modified one or more beam characteristics of the optical beam within the one or more confinement regions of the second length of fiber; and/or generating an output beam, having the modified one or more beam characteristics of the optical beam, from the second length of fiber. The first RIP may differ from the second RIP.Type: ApplicationFiled: June 30, 2022Publication date: December 22, 2022Applicant: NLIGHT, INC.Inventors: Ken GROSS, Brian VICTOR, Robert J. MARTINSEN, Dahv A.V. KLINER, Roger FARROW
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Patent number: 11531163Abstract: A fiber connector, comprising a housing comprising a region extending in a lengthwise direction an optical fiber disposed in the region, a first portion of the optical fiber comprising an inner core, a cladding layer surrounding the core, and a first outer polymer layer surrounding the cladding layer and a second portion of the optical fiber comprising the inner core, the cladding layer surrounding the core and a second outer polymer layer that is different from the first polymer layer.Type: GrantFiled: March 6, 2019Date of Patent: December 20, 2022Assignee: NLIGHT, INC.Inventor: Dahv A. V. Kliner
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Patent number: 11525968Abstract: Some embodiments may include a method of generating assessment data in a system including a galvanometric scanning system (GSS) having a laser device to generate a laser beam and an X-Y scan head module to position the laser beam on a work piece. The method may include selecting a dimension based on a desired accuracy for validation (and/or a characteristic of an imaging system in embodiments that utilize an imaging system). The method may include commanding the GSS to draw a mark based on a polygon or ellipse of the selected dimension around a predetermined target point associated with the work piece to generate assessment data, and following operation of the GSS based on said commanding, validating a calibration of the GSS using the assessment data (or an image thereof in embodiments that utilize an imaging system). Other embodiments may be disclosed and/or claimed.Type: GrantFiled: March 12, 2020Date of Patent: December 13, 2022Assignee: NLIGHT, INC.Inventors: Jay Small, Ken Gross
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Publication number: 20220385043Abstract: Apparatus include a plurality of laser diodes configured to emit respective laser diode beams having perpendicular fast and slow beam divergence axes mutually perpendicular to respective beam axes, and beam shaping optics configured to receive the laser diode beams and to circularize an ensemble image space and NA space of the laser diode beams at an ensemble coupling plane. In selected examples, beam shaping optics include variable fast axis telescopes configured to provide variable fast axis magnification and beam displacement.Type: ApplicationFiled: August 14, 2020Publication date: December 1, 2022Applicant: nLIGHT, Inc.Inventors: Zhigang Chen, Jay Small, Manoj Kanskar
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Publication number: 20220382028Abstract: Apparatus include a transmissive optical substrate configured to receive a plurality of laser beams propagating along respective parallel beam axes at respective initial beam displacements with respect to an optical axis of the transmissive optical substrate, and configured to produce laser output beams having reduced displacements, wherein the transmissive optical substrate includes first and second surfaces with respective first and second curvatures defined to increase an output beam magnification and to nonlinearly increase an output beam displacement from the optical axis for a linearly increasing input beam displacement from the optical axis.Type: ApplicationFiled: August 14, 2020Publication date: December 1, 2022Applicant: nLIGHT, Inc.Inventors: Jay Small, Zhigang Chen, Manoj Kanskar