Patents Assigned to nLIGHT, Inc.
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Patent number: 10971884Abstract: An apparatus includes an optical gain fiber having a core, a cladding surrounding the core, the core and cladding defining an optical gain fiber numerical aperture, and a multimode fiber having a core with a larger radius than a radius of the optical gain fiber core, a cladding surrounding the core, the core and cladding of the multimode fiber defining a multimode fiber stable numerical aperture that is larger than the optical gain fiber numerical aperture, the multimode fiber being optically coupled to the optical gain fiber so as to receive an optical beam propagating in the optical gain fiber and to stably propagate the received optical beam in the multimode fiber core with low optical loss associated with the optical coupling.Type: GrantFiled: July 6, 2018Date of Patent: April 6, 2021Assignee: NLIGHT, INC.Inventors: Roger L. Farrow, Dahv A. V. Kliner
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Patent number: 10957541Abstract: Laser pulses from pulsed fiber lasers are directed to an amorphous silicon layer to produce a polysilicon layer comprising a disordered arrangement of crystalline regions by repeated melting and recrystallization. Laser pulse durations of about 0.5 to 5 ns at wavelength range between about 500 nm and 1000 nm, at repetition rates of 10 kHz to 10 MHz can be used. Line beam intensity uniformity can be improved by spectrally broadening the laser pulses by Raman scattering in a multimode fiber or by applying varying phase delays to different portions of a beam formed with the laser pulses to reduce beam coherence.Type: GrantFiled: October 10, 2019Date of Patent: March 23, 2021Assignee: nLIGHT, Inc.Inventors: Robert J. Martinsen, Scott R. Karlsen, Ken Gross
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Patent number: 10951001Abstract: In an example, an apparatus to tandem pump a fiber laser or fiber amplifier may include a combiner; a power amplifier or a power oscillator, or a combination thereof, coupled to an output of the combiner; a seed laser to output light to the power amplifier or the power oscillator, or the combination thereof, via the combiner; and a tandem pump to generate light of a pump source signal, wherein the light of the pump source signal is output to the combiner to cladding pump the power amplifier or the power oscillator, or the combination thereof. Other embodiments may be disclosed and/or claimed.Type: GrantFiled: January 11, 2018Date of Patent: March 16, 2021Assignee: NLIGHT, INC.Inventor: Manoj Kanskar
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Patent number: 10916908Abstract: An optical apparatus includes one or more pump sources situated to provide laser pump light, and a gain fiber optically coupled to the one or more pump sources, the gain fiber including an actively doped core situated to produce an output beam, an inner cladding and outer cladding surrounding the doped core and situated to propagate pump light, and a polymer cladding surrounding the outer cladding and situated to guide a selected portion of the pump light coupled into the inner and outer claddings of the gain fiber. Methods of pumping a fiber sources include generating pump light from one or more pump sources, coupling the pump light into a glass inner cladding and a glass outer cladding of a gain fiber of the fiber source such that a portion of the pump light is guided by a polymer cladding surrounding the glass outer cladding, and generating a single-mode output beam from the gain fiber.Type: GrantFiled: December 11, 2019Date of Patent: February 9, 2021Assignee: NLIGHT, INC.Inventors: Dahv A. V. Kliner, Roger L. Farrow
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Patent number: 10901162Abstract: A system includes an optical fiber situated to propagate a laser beam received from a laser source to an output of the optical fiber, a first cladding light stripper optically coupled to the optical fiber and situated to extract at least a portion of forward-propagating cladding light in the optical fiber, and a second cladding light stripper optically coupled to the optical fiber between the first cladding light stripper and the optical fiber output and situated to extract at least a portion of backward-propagating cladding light in the optical fiber.Type: GrantFiled: May 20, 2019Date of Patent: January 26, 2021Assignee: nLIGHT, Inc.Inventor: Dahv A. V. Kliner
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Publication number: 20210006043Abstract: Laser diode packages include a rigid thermally conductive base member that includes a base member surface situated to support at least one laser diode assembly, at least one electrode standoff secured to the base member surface that has at least one electrical lead having a first end and a second end with the first end secured to a lead surface of the electrode standoff, and a lid member that includes a lid portion and a plurality of side portions extending from the lid portion and situated to be secured to the base member so as to define sides of the laser diode package, wherein at least one of the side portions includes a lead aperture situated to receive the second end of the secured electrical lead that is insertable through the lead aperture so that the lid member extends over the base member to enclose the laser diode package.Type: ApplicationFiled: September 17, 2020Publication date: January 7, 2021Applicant: nLIGHT, Inc.Inventors: David C. Dawson, Wolfram Urbanek, David Martin Hemenway
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Patent number: 10877220Abstract: A method of processing by controlling one or more beam characteristics of an optical beam may include: launching the optical beam into a first length of fiber having a first refractive-index profile (RIP); coupling the optical beam from the first length of fiber into a second length of fiber having a second RIP and one or more confinement regions; modifying the one or more beam characteristics of the optical beam in the first length of fiber, in the second length of fiber, or in the first and second lengths of fiber; confining the modified one or more beam characteristics of the optical beam within the one or more confinement regions of the second length of fiber; and/or generating an output beam, having the modified one or more beam characteristics of the optical beam, from the second length of fiber. The first RIP may differ from the second RIP.Type: GrantFiled: January 30, 2018Date of Patent: December 29, 2020Assignee: NLIGHT, INC.Inventors: Ken Gross, Brian Victor, Robert Martinsen, Dahv A. V. Kliner, Roger Farrow
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Patent number: 10862265Abstract: A device for cooling a laser diode pump comprising a Low Size Weight Power Efficient (SWAP) Laser Diode (LSLD) assembly, including a laser diode coupled to a submount on a first surface, the submount comprising a first thermally conductive material and a heatsink coupled to a second surface of the submount, wherein the heatsink comprises a second thermally conductive material, the heatsink comprising one or more members formed on a side opposite the coupled submount.Type: GrantFiled: October 8, 2018Date of Patent: December 8, 2020Assignee: NLIGHT, INC.Inventors: Manoj Kanskar, Johannes Boelen
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Patent number: 10855056Abstract: A number of beams that can be coupled into an optical fiber can be increased using emitted beams having greater divergence, thus providing increased beam power. Alternatively, with a fixed number of emitters, total optical power can be maintained with fewer beams in an output beam with a smaller numerical aperture.Type: GrantFiled: January 10, 2018Date of Patent: December 1, 2020Assignee: nLIGHT, Inc.Inventors: Zhigang Chen, David Martin Hemenway, Manoj Kanskar
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Publication number: 20200373736Abstract: A laser diode, comprising a transverse waveguide that is orthogonal to the lateral waveguide comprising an active layer between an n-type waveguide layer and a p-type waveguide layer, wherein the transverse waveguide is bounded by an n-type cladding layer on an n-side and p-type cladding layer on a p-side and a lateral waveguide bounded in a longitudinal direction at a first end by a high reflector (HR) coated facet and at a second end by a partial reflector (PR) coated facet, the lateral waveguide further comprising a buried higher order mode suppression layer (HOMSL) disposed beneath the p-cladding within the lateral waveguide or on one or both sides of the lateral waveguide or a combination thereof, wherein the HOMSL extends in a longitudinal direction from the HR facet a length less than the distance between the HR facet and the PR facet.Type: ApplicationFiled: August 13, 2020Publication date: November 26, 2020Applicant: NLIGHT, INC.Inventors: Manoj KANSKAR, Zhigang CHEN, Nicolas BIEKERT
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Publication number: 20200371285Abstract: An apparatus for scattering light may include: an optical fiber having a first length; and a sleeve, having a second length shorter than the first length, around the optical fiber. The optical fiber may include: a core; and cladding around the core. The sleeve may include fiber-optic material. The fiber-optic material may be substantially polymer-free. An outer surface of the sleeve may be roughened to scatter the light out of the sleeve through the roughened surface. A method of forming an apparatus for scattering light may include: providing a sleeve having a first length, the sleeve having inner and outer surfaces; providing an optical fiber having a second length longer than the first length; passing the sleeve around the optical fiber or threading the optical fiber through the sleeve; and roughening at least a portion of the outer surface of the sleeve.Type: ApplicationFiled: May 22, 2020Publication date: November 26, 2020Applicant: NLIGHT, INC.Inventors: Manoj KANSKAR, Shuang LI, Eric MARTIN, Jay SMALL, Jiamin ZHANG
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Publication number: 20200363645Abstract: An apparatus includes a laser system that includes a first fiber having an output end and situated to propagate a first laser beam with a first beam parameter product (bpp) and a second fiber having an input end spliced to the output end of the first fiber at a fiber splice so as to receive the first laser beam and to form a second laser beam having a second bpp that is greater than the first bpp, wherein the output end of the first fiber and the input end of the second fiber are spliced at a tilt angle so as to increase the first bpp to the second bpp.Type: ApplicationFiled: August 6, 2020Publication date: November 19, 2020Applicant: nLIGHT, Inc.Inventors: David Logan, Ryan Hawke, David R. Balsley, Ron Stevens
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Patent number: 10838141Abstract: Optical waveguide cores having refractive index profiles that vary angularly about a propagation axis of the core can provide single-mode operation with larger core diameters than conventional waveguides. In one representative embodiment, an optical waveguide comprises a core that extends along a propagation axis and has a refractive index profile that varies angularly about the propagation axis. The optical waveguide can also comprise a cladding disposed about the core and extending along the propagation axis. The refractive index profile of the core can vary angularly along a length of the propagation axis.Type: GrantFiled: April 11, 2019Date of Patent: November 17, 2020Assignee: nLIGHT, Inc.Inventors: Joona Koponen, Changgeng Ye, Ossi Kimmelma
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Patent number: 10838603Abstract: A system includes a laser system situated to generate a laser beam, a controller situated to control a path of the laser beam on a target and to control a variation of one or more waveforms associated with the laser beam, and a display coupled to the controller and situated to display a plurality of list data portions that include waveform parameters and a simulated waveform based on the plurality of list data portions, wherein the simulated waveform includes a plurality of simulated waveform portions that are predictive of the one or more waveforms.Type: GrantFiled: November 1, 2016Date of Patent: November 17, 2020Assignee: nLIGHT, Inc.Inventor: Robert Joseph Foley
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Publication number: 20200354261Abstract: Fiber bending mechanisms vary beam characteristics by deflecting or bending one or more fibers, by urging portions of one or more fibers toward a fiber shaping surface having a selectable curvature, or by selecting a fiber length that is to be urged toward the fiber shaping surface. In some examples, a fiber is secured to a flexible plate to conform to a variable curvature of the flexible plate. In other examples, a variable length of a fiber is pulled or pushed toward a fiber shaping surface, and the length of the fiber or a curvature of the flexible plate provide modification of fiber beam characteristics.Type: ApplicationFiled: May 20, 2020Publication date: November 12, 2020Applicant: NLIGHT, INC.Inventors: Aaron Brown, Aaron Ludwig Hodges, Dahv A.V. Kliner
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Patent number: 10833474Abstract: Laser diode submounts include a SiC substrate on which a thick conductive layer is supplied to use in mounting a laser diode. The thick conductive layer is typically gold or copper, and can be electrically coupled to a base laser that is used to define laser diode couplings.Type: GrantFiled: August 1, 2018Date of Patent: November 10, 2020Assignee: nLIGHT, Inc.Inventors: Manoj Kanskar, Zhigang Chen
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Patent number: 10833482Abstract: Apparatus include a first laser diode situated to emit a beam from an exit facet along an optical axis, the beam as emitted having perpendicular fast and slow axes perpendicular to the optical axis, a first fast axis collimator (FAC) optically coupled to the beam as emitted from the exit facet and configured to direct the beam along a redirected beam axis having a non-zero angle with respect to the optical axis of the first laser diode, a second laser diode situated to emit a beam from an exit facet of the second laser diode along an optical axis parallel to the optical axis of the first laser diode and with a slow axis in a common plane with the slow axis of the first laser diode, and a second fast axis collimator (FAC) optically coupled to the beam as emitted from the exit facet of the second laser diode and configured to direct the beam along a redirected beam axis having a non-zero angle with respect to the optical axis of the second laser diode.Type: GrantFiled: February 6, 2019Date of Patent: November 10, 2020Assignee: nLIGHT, Inc.Inventors: Zhigang Chen, Manoj Kanskar, Shuang Li, Jim Zhang, Mark DeFranza, David Martin Hemenway, Eric Martin, Jay Small
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Publication number: 20200333640Abstract: Disclosed herein are methods, apparatus, and systems for providing an optical beam delivery system, comprising an optical fiber including a first length of fiber comprising a first RIP formed to enable, at least in part, modification of one or more beam characteristics of an optical beam by a perturbation assembly arranged to modify the one or more beam characteristics, the perturbation assembly coupled to the first length of fiber or integral with the first length of fiber, or a combination thereof and a second length of fiber coupled to the first length of fiber and having a second RIP formed to preserve at least a portion of the one or more beam characteristics of the optical beam modified by the perturbation assembly within one or more first confinement regions.Type: ApplicationFiled: July 6, 2020Publication date: October 22, 2020Applicant: nLIGHT, Inc.Inventors: Dahv A.V. Kliner, Roger Farrow
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Publication number: 20200319408Abstract: A method of processing by controlling one or more beam characteristics of an optical beam may include: launching the optical beam into a first length of fiber having a first refractive-index profile (RIP); coupling the optical beam from the first length of fiber into a second length of fiber having a second RIP and one or more confinement regions; modifying the one or more beam characteristics of the optical beam in the first length of fiber, in the second length of fiber, or in the first and second lengths of fiber; confining the modified one or more beam characteristics of the optical beam within the one or more confinement regions of the second length of fiber; and/or generating an output beam, having the modified one or more beam characteristics of the optical beam, from the second length of fiber. The first RIP may differ from the second RIP.Type: ApplicationFiled: January 30, 2018Publication date: October 8, 2020Applicant: nLIGHT, Inc.Inventors: Ken GROSS, Brian VICTOR, Robert MARTINSEN, Dahv A.V. KLINER, Roger FARROW
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Patent number: 10797471Abstract: Laser diode packages include a rigid thermally conductive base member that includes a base member surface situated to support at least one laser diode assembly, at least one electrode standoff secured to the base member surface that has at least one electrical lead having a first end and a second end with the first end secured to a lead surface of the electrode standoff, and a lid member that includes a lid portion and a plurality of side portions extending from the lid portion and situated to be secured to the base member so as to define sides of the laser diode package, wherein at least one of the side portions includes a lead aperture situated to receive the second end of the secured electrical lead that is insertable through the lead aperture so that the lid member extends over the base member to enclose the laser diode package.Type: GrantFiled: April 2, 2019Date of Patent: October 6, 2020Assignee: nLIGHT Inc.Inventors: David C. Dawson, Wolfram Urbanek, David Martin Hemenway