Patents Assigned to Nuvera Fuel Cells
  • Patent number: 9806350
    Abstract: A membrane fuel cell delimited by bipolar plates comprising a cathodic compartment and an anodic compartment, said cathodic compartment comprising means for feeding air from the bottom to the top, said anodic compartment comprising means for feeding a hydrogen-containing fuel from the top to the bottom, at least one of said cathodic and anodic compartment comprising a flow distributor consisting of a porous material and a method of operating cell said.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: October 31, 2017
    Assignee: NUVERA FUEL CELLS, INC.
    Inventors: Giuseppe Faita, Antonino Toro, Luca Merlo, Zhi Yang Xue
  • Patent number: 9803288
    Abstract: The present disclosure is directed towards flow structures in electrochemical cells for use in high differential pressure operations. The flow structure on the low pressure-side of the cell has a larger surface area than the flow structure on the high-pressure side of the cell at the flow structure—MEA interface. The boundary of the high pressure flow structure is entirely within the boundary of the low pressure flow structure. A seal around the high pressure flow structure is also contained within the boundary of the low pressure flow structure. In such an arrangement, high fluid pressures acting on the electrolyte membrane from the high-pressure side of the cell is fully and continuously balanced by the flow structure on the low pressure-side of the membrane. Use of the low pressure flow structure as a membrane support prevents the rupture or deformation of the membrane under high stresses.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: October 31, 2017
    Assignee: Nuvera Fuel Cells, LLC
    Inventors: Scott Blanchet, Benjamin Lunt
  • Patent number: 9780393
    Abstract: A cooling system is provided for use with a fuel cell. The cooling system comprises a first heat exchanger fluidly connected to an outlet passage of the fuel cell. The first heat exchanger can be configured to condense at least a portion of a fluid passing through the outlet passage of the fuel cell into liquid water. The cooling system can also comprise a second heat exchanger fluidly connected to an outlet passage of the first heat exchanger and an inlet passage of the fuel cell. The second heat exchanger can be configured to cool a fluid passing into the inlet passage of the fuel cell. In addition, the outlet passage of the fuel cell and the inlet passage of the fuel cell can be fluidly connected to a cathode of the fuel cell, and the inlet passage of the fuel cell can be configured to supply water to the cathode.
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: October 3, 2017
    Assignee: Nuvera Fuel Cells, LLC
    Inventors: Brian J. Bowers, Steven Fiore, Ware Fuller, Greg Hickey, Changsik Kim
  • Publication number: 20170274338
    Abstract: The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst.
    Type: Application
    Filed: June 13, 2017
    Publication date: September 28, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Jian L. Zhao, Changsik Kim, Yanlong Shi
  • Patent number: 9718041
    Abstract: The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst.
    Type: Grant
    Filed: June 13, 2013
    Date of Patent: August 1, 2017
    Assignee: Nuvera Fuel Cells, LLC
    Inventors: Jian L. Zhao, Changsik Kim, Yanlong Shi
  • Publication number: 20170133693
    Abstract: An electrochemical cell is disclosed comprising, a first flow structure, a second flow structure, and a membrane electrode assembly disposed between the first and second flow structures. The electrochemical cell further comprises a pair of bipolar plates, wherein the first flow structure, the second flow structure, and the membrane electrode assembly are positioned between the pair of bipolar plates. The electrochemical cell also includes a spring mechanism, wherein the spring mechanism is disposed between the first flow structure and the bipolar plate adjacent to the first flow structure, and applies a pressure on the first flow structure in a direction substantially toward the membrane electrode assembly.
    Type: Application
    Filed: January 20, 2017
    Publication date: May 11, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Ed Domit, Scott Blanchet
  • Publication number: 20170107633
    Abstract: An electrochemical cell includes a pair of bipolar plates and a membrane electrode assembly between the bipolar plates. The electrochemical cell further includes a first seal defining a high pressure zone, wherein the first seal is located between the bipolar plates and configured to contain a first fluid within the high pressure zone. Further, the electrochemical cell includes a second seal defining an intermediate pressure zone, wherein the second seal is located between the bipolar plates and configured to contain a second fluid within the intermediate pressure zone. The first seal is configured to leak the first fluid into the intermediate pressure zone when the first seal unseats.
    Type: Application
    Filed: December 28, 2016
    Publication date: April 20, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Ed Domit, Scott Blanchet, Roger Van Boeyen, Kevin Beverage
  • Publication number: 20170092962
    Abstract: The present disclosure is direct to a bipolar plate of an electrochemical cell. The bipolar plate may have a frame and a base. The bipolar plate may also have a polymeric coating applied to at least one of the frame and the base. The present disclosure is also directed to a method of assembling a bipolar plate for an electrochemical cell. The method may include compressing a frame and a base of the bipolar plate, at least one of the frame and the base has a polymeric coating. The polymeric coating may be an electrical insulator for the electrochemical cell, a seal for sealing one or more zones of the electrochemical cell, and a corrosion protection later of the electrochemical cell.
    Type: Application
    Filed: September 21, 2016
    Publication date: March 30, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventor: Roger Van Boeyen
  • Publication number: 20170082097
    Abstract: Embodiments of present disclosure are directed to a bipolar plate assembly. The bipolar plate assembly has a frame and a base. At least one of the frame and the base has a shape of a force concentrator pattern or has a first surface having a force concentrator pattern, the force concentrator pattern including a raised surface extending partially across the first surface. A surface area of the force concentrator pattern across the length of the frame or base is generally constant, thereby producing a uniform compressive pressure along the length of the frame or base when the bipolar plate assembly is under compression.
    Type: Application
    Filed: September 20, 2016
    Publication date: March 23, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventor: Roger Van Boeyen
  • Publication number: 20170069921
    Abstract: A hydrogen extraction system is provided. The extraction system can comprise a compressor for compressing a gas mixture comprising hydrogen and a desulfurization unit for receiving the compressed gas mixture. The system can also comprise a hydrogen-extraction device for receiving a reduced-sulfur gas mixture and a hydrogen storage device for receiving an extracted hydrogen gas. A method of extracting hydrogen from a gas mixture comprising natural gas and hydrogen, and a method of determining an energy price are also provided.
    Type: Application
    Filed: November 17, 2016
    Publication date: March 9, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Darryl Pollica, Scott Blanchet, Zhijiang Li
  • Patent number: 9586171
    Abstract: A system for compressing and drying hydrogen is provided. The system may have a humidifier configured to receive and humidify a concentrated hydrogen stream and produce a first humidified hydrogen stream. The system may also have a compressor configured to receive and compress the first humidified hydrogen stream, and produce a pressurized humidified hydrogen stream. The system may further have a dryer including a first bed configured to in production mode receive the pressurized humidified hydrogen stream, adsorb at least a portion of the humidity, and produce a product hydrogen stream. The first bed may further be configured to in regeneration mode receive a portion of the concentrated hydrogen stream to regenerate the first bed, and produce a second humidified hydrogen stream.
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: March 7, 2017
    Assignee: NUVERA FUEL CELLS, INC.
    Inventors: Kyle Vanzandt, Bryan Gordon
  • Patent number: 9588184
    Abstract: Embodiments of the disclosure may include a method of managing a state of charge of a battery having a plurality of battery cells. The method may include calculating an individual state of charge for each battery cell, calculating an average state of charge for the battery cells, defining a minimum and a maximum average state of charge threshold, and calculating an overall state of charge for the battery such that when the average state of charge is below the minimum threshold, the overall state of charge is calculated based on the state of charge of a subset of battery cells having the lowest state of charge, and when the average state of charge is above the maximum threshold, the overall state of charge is calculated based on the state of charge of a subset of battery cells having the highest state of charge.
    Type: Grant
    Filed: March 20, 2014
    Date of Patent: March 7, 2017
    Assignee: NUVERA FUEL CELLS, INC.
    Inventors: Tyler Underhill, Pierre-Francois Quet
  • Patent number: 9590257
    Abstract: An electrochemical cell is disclosed comprising, a first flow structure, a second flow structure, and a membrane electrode assembly disposed between the first and second flow structures. The electrochemical cell further comprises a pair of bipolar plates, wherein the first flow structure, the second flow structure, and the membrane electrode assembly are positioned between the pair of bipolar plates. The electrochemical cell also includes a spring mechanism, wherein the spring mechanism is disposed between the first flow structure and the bipolar plate adjacent to the first flow structure, and applies a pressure on the first flow structure in a direction substantially toward the membrane electrode assembly.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: March 7, 2017
    Assignee: Nuvera Fuel Cells, LLC
    Inventors: Ed Domit, Scott Blanchet
  • Patent number: 9574275
    Abstract: In accordance with one embodiment, a method of producing hydrogen gas meeting a predetermined threshold of purity may include transferring a quantity of a hydrogen gas mixture through an electrochemical hydrogen pump, wherein the electrochemical hydrogen pump includes an anode, a cathode, and an electrolyte membrane located between the anode and the cathode; separating a quantity of hydrogen gas from the hydrogen gas mixture by transferring the hydrogen gas from the anode, through the electrolyte membrane, to the cathode; collecting the hydrogen gas from the cathode, wherein the collected hydrogen gas at least meets the predetermined threshold of purity; and producing a certificate that the collected hydrogen gas has a purity that is at least substantially equal to the predetermined threshold of purity.
    Type: Grant
    Filed: October 5, 2015
    Date of Patent: February 21, 2017
    Assignee: Nuvera Fuel Cells, LLC
    Inventor: Scott Blanchet
  • Publication number: 20170047596
    Abstract: A bipolar plate assembly is provided. The bipolar plate assembly may have a first seal assembly including a first high pressure seal, a second high pressure seal, and an insert plate disposed between the first high pressure seal and the second high pressure seal. The insert plate may have a plurality of ridges formed on an upper surface and a lower surface of the insert plate configured to penetrate into the first high pressure seal and the second high pressure seal when the first high pressure seal and the second high pressure seal are pressed onto the insert plate, thereby forming the seal assembly. The bipolar plate assembly may also have a frame and a base configured to be joined to form a bipolar plate and define a high pressure zone. The seal assembly when installed in the bipolar plate may be configured to seal the high pressure zone.
    Type: Application
    Filed: August 10, 2016
    Publication date: February 16, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Kevin Beverage, Ed Domit, Roger Van Boeyen
  • Patent number: 9567679
    Abstract: An electrochemical cell includes a pair of bipolar plates and a membrane electrode assembly between the bipolar plates. The electrochemical cell further includes a first seal defining a high pressure zone, wherein the first seal is located between the bipolar plates and configured to contain a first fluid within the high pressure zone. Further, the electrochemical cell includes a second seal defining an intermediate pressure zone, wherein the second seal is located between the bipolar plates and configured to contain a second fluid within the intermediate pressure zone. The first seal is configured to leak the first fluid into the intermediate pressure zone when the first seal unseats.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: February 14, 2017
    Assignee: Nuvera Fuel Cells, LLC
    Inventors: Ed Domit, Scott Blanchet, Roger Van Boeyen, Kevin Beverage
  • Publication number: 20170040625
    Abstract: An electrochemical cell stack system may include a plurality of cell stacks fluidly connected by a plurality of first conduits to form a loop of cell stacks. At least one first valve may be located on each first conduit and may be capable of a closed configuration and an open configuration. Each of the cell stacks may have an input end for receiving a first fluid and an output end for discharging a second fluid. The system may deliver the first fluid from the fluid source to the input end of a first cell stack of the plurality of cell stacks via a first input line of a plurality of input lines and may receive the second fluid from the output end of a second cell stack of the plurality of cell stacks via a first output line of a plurality of output lines.
    Type: Application
    Filed: September 22, 2016
    Publication date: February 9, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventor: Scott Blanchet
  • Publication number: 20170030581
    Abstract: The present disclosure is directed to a burner assembly for generating a heat source. The burner assembly may include a combustion plate having a first surface and a second surface. The combustion plate may include a first plurality of holes extending from the first surface to the second surface arranged in a first circle and a second plurality of holes extending from the first surface to the second surface arranged in a second circle. The first circle and second circle may be arranged in concentric circles. The burner assembly may further be configured to have at least one of the holes having a longitudinal axis extending at a first acute angle from a plane of the combustion plate. The burner assembly may further be configured to have at least one of the holes having the longitudinal axis extending at a second acute angle from a tangent line of one of the concentric circles on the plane of the combustion plate.
    Type: Application
    Filed: July 19, 2016
    Publication date: February 2, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Zhijiang Li, Mohsen Behnam, Paul Gaffuri, Jordan McGinty
  • Publication number: 20170021324
    Abstract: A method of fabricating a catalytic reactor assembly having an outer tube and an inner tube is provided. The method may include inserting a catalyst into the outer tube and inserting the inner tube through the catalyst. The method may further include radially expanding the inner tube against the catalyst.
    Type: Application
    Filed: July 22, 2016
    Publication date: January 26, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Scott Blanchet, Zhijiang Li
  • Publication number: 20170014748
    Abstract: A pressure swing adsorption (PSA) system for purifying a feed gas is provided. The PSA system may have a first adsorber bed and a second adsorber bed, each having a feed port, a product port, and adsorbent material designed to adsorb one or more impurities from the feed gas to produce a product gas. The PSA system may also have a network of piping configured to direct the feed gas to the feed ports of the adsorber beds and direct the product gas to and from the product ports of the adsorber beds. The network of piping may also be configured to transfer gas between the first adsorber bed and the second adsorber bed during a pressure equalization step and a purge step. The PSA system may also have a first valve configured to direct flows of the feed gas and the product gas through the network of piping.
    Type: Application
    Filed: July 12, 2016
    Publication date: January 19, 2017
    Applicant: Nuvera Fuel Cells, LLC
    Inventors: Zhijiang Li, Kyle Vanzandt