Patents Assigned to Nuvera Fuel Cells
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Publication number: 20170030581Abstract: The present disclosure is directed to a burner assembly for generating a heat source. The burner assembly may include a combustion plate having a first surface and a second surface. The combustion plate may include a first plurality of holes extending from the first surface to the second surface arranged in a first circle and a second plurality of holes extending from the first surface to the second surface arranged in a second circle. The first circle and second circle may be arranged in concentric circles. The burner assembly may further be configured to have at least one of the holes having a longitudinal axis extending at a first acute angle from a plane of the combustion plate. The burner assembly may further be configured to have at least one of the holes having the longitudinal axis extending at a second acute angle from a tangent line of one of the concentric circles on the plane of the combustion plate.Type: ApplicationFiled: July 19, 2016Publication date: February 2, 2017Applicant: Nuvera Fuel Cells, LLCInventors: Zhijiang Li, Mohsen Behnam, Paul Gaffuri, Jordan McGinty
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Publication number: 20170021324Abstract: A method of fabricating a catalytic reactor assembly having an outer tube and an inner tube is provided. The method may include inserting a catalyst into the outer tube and inserting the inner tube through the catalyst. The method may further include radially expanding the inner tube against the catalyst.Type: ApplicationFiled: July 22, 2016Publication date: January 26, 2017Applicant: Nuvera Fuel Cells, LLCInventors: Scott Blanchet, Zhijiang Li
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Publication number: 20170018792Abstract: The present disclosure is directed to a fuel cell system for generating oxygen depleted air. The fuel cell system may include a fuel cell having an anode, a cathode, and an electrolyte positioned between the anode and the cathode. The cathode may be configured to receive an air flow and discharge an oxygen depleted air flow. The fuel cell system may further include a sensor configured to generate a first signal indicative of a presence of hydrogen in the oxygen depleted air flow and a controller in communication with the sensor and the fuel cell. The controller may be configured to detect the presence of hydrogen in the oxygen depleted air flow based on the first signal, and in response to detecting the presence of hydrogen in the oxygen depleted air flow, selectively cause a current density of the fuel cell to decrease and/or increase a flow rate of the air flow to the cathode.Type: ApplicationFiled: July 12, 2016Publication date: January 19, 2017Applicant: Nuvera Fuel Cells, LLCInventors: Steve Buelte, Pierre-François Quet
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Publication number: 20170014748Abstract: A pressure swing adsorption (PSA) system for purifying a feed gas is provided. The PSA system may have a first adsorber bed and a second adsorber bed, each having a feed port, a product port, and adsorbent material designed to adsorb one or more impurities from the feed gas to produce a product gas. The PSA system may also have a network of piping configured to direct the feed gas to the feed ports of the adsorber beds and direct the product gas to and from the product ports of the adsorber beds. The network of piping may also be configured to transfer gas between the first adsorber bed and the second adsorber bed during a pressure equalization step and a purge step. The PSA system may also have a first valve configured to direct flows of the feed gas and the product gas through the network of piping.Type: ApplicationFiled: July 12, 2016Publication date: January 19, 2017Applicant: Nuvera Fuel Cells, LLCInventors: Zhijiang Li, Kyle Vanzandt
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Patent number: 9531024Abstract: A hydrogen extraction system is provided. The extraction system can comprise a compressor for compressing a gas mixture comprising hydrogen and a desulfurization unit for receiving the compressed gas mixture. The system can also comprise a hydrogen-extraction device for receiving a reduced-sulfur gas mixture and a hydrogen storage device for receiving an extracted hydrogen gas. A method of extracting hydrogen from a gas mixture comprising natural gas and hydrogen, and a method of determining an energy price are also provided.Type: GrantFiled: July 19, 2013Date of Patent: December 27, 2016Assignee: Nuvera Fuel Cells, LLCInventors: Darryl Pollica, Scott Blanchet, Zhijiang Li
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Patent number: 9478822Abstract: An electrochemical cell stack system may include a plurality of cell stacks fluidly connected by a plurality of first conduits to form a loop of cell stacks. At least one first valve may be located on each first conduit and may be capable of a closed configuration and an open configuration. Each of the cell stacks may have an input end for receiving a first fluid and an output end for discharging a second fluid. The system may deliver the first fluid from the fluid source to the input end of a first cell stack of the plurality of cell stacks via a first input line of a plurality of input lines and may receive the second fluid from the output end of a second cell stack of the plurality of cell stacks via a first output line of a plurality of output lines.Type: GrantFiled: July 30, 2014Date of Patent: October 25, 2016Assignee: Nuvera Fuel Cells, LLCInventor: Scott Blanchet
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Patent number: 9413016Abstract: The present disclosure is directed towards the design of bipolar plates for use in conduction-cooled electrochemical cells. Heat generated during the operation of the cell is removed from the active area of the cell to the periphery of the cell via the one or more bipolar plates in the cell. The one or more bipolar plates are configured to function as heat sinks to collect heat from the active area of the cell and to conduct the heat to the periphery of the plate where the heat is removed by traditional heat transfer means. The boundary of the one or more bipolar plates can be provided with heat dissipation structures to facilitate removal of heat from the plates. To function as effective heat sinks, the thickness of the one or more bipolar plates can be determined based on the rate of heat generation in the cell during operation, the thermal conductivity (“k”) of the material selected to form the plate, and the desired temperature gradient in a direction orthogonal to the plate (“?T”).Type: GrantFiled: September 30, 2013Date of Patent: August 9, 2016Assignee: Nuvera Fuel Cells, LLCInventors: Scott Blanchet, Benjamin Lunt, Edward Domit, Roger Van Boeyen
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Patent number: 9385380Abstract: A method of managing humidification for a fuel cell power system comprising, supplying air to a cathode inlet stream of a fuel cell. Detecting a fuel cell parameter associated with the humidity of the cathode inlet stream. Selectively operating the fuel cell in either an active humidification mode or a deactive humidification mode based on the fuel cell parameter, wherein the active humidification mode includes adding water to the cathode inlet stream and the deactive humidification mode includes adding no water to the cathode inlet stream.Type: GrantFiled: September 30, 2013Date of Patent: July 5, 2016Assignee: Nuvera Fuel Cells, Inc.Inventors: Scott Blanchet, Filippo Gambini
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Publication number: 20160126578Abstract: This disclosure related to polymer electrolyte member fuel cells and components thereof, including fuel cell electrodes.Type: ApplicationFiled: November 9, 2015Publication date: May 5, 2016Applicant: NUVERA FUEL CELLS, INC.Inventors: Scott Blanchet, James Cross, III, Ales Horky, Atul Sharma, Filippo Gambini, Gabriel Corbellini, Benjamin Lunt
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Publication number: 20160060775Abstract: A method of sealing a multi-component bipolar plate is disclosed. The method may include inserting a first seal between a first component and a second component, wherein the first seal is aligned with a first plurality of protrusions formed on a surface of at least one of the first component and the second component. The method may also include compressing the first component and the second component to cause the penetration of the first plurality of protrusions into the first seal. The method may further include plastically deforming the first seal in order to create a first sealing surface between the first component and the second component.Type: ApplicationFiled: August 26, 2015Publication date: March 3, 2016Applicant: NUVERA FUEL CELLS, INC.Inventors: Edward Domit, Scott Blanchet, Roger Van Boeyen, Kevin Beverage
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Publication number: 20160059184Abstract: In accordance with one embodiment, a method of drying a hydrogen gas mixture is disclosed. The method may include determining a mass flow rate of water {dot over (m)}H2O in a hydrogen gas mixture stream and an adsorbent capacity of one or more adsorbent beds; determining a first period of time based on the determined mass flow rate of water {dot over (m)}H2O in the hydrogen gas mixture stream and the adsorbent capacity; directing the hydrogen gas mixture stream through a first adsorbent bed of the one or more adsorbent beds for the first period of time; adsorbing a quantity of water from the hydrogen gas mixture stream into the first adsorbent bed; and regenerating the first adsorbent bed.Type: ApplicationFiled: August 28, 2015Publication date: March 3, 2016Applicant: NUVERA FUEL CELLS, INC.Inventors: Zhijiang LI, Kyle VANZANDt, Scott BLANCHET
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Publication number: 20160001215Abstract: A system for compressing and drying hydrogen is provided. The system may have a humidifier configured to receive and humidify a concentrated hydrogen stream and produce a first humidified hydrogen stream. The system may also have a compressor configured to receive and compress the first humidified hydrogen stream, and produce a pressurized humidified hydrogen stream. The system may further have a dryer including a first bed configured to in production mode receive the pressurized humidified hydrogen stream, absorb at least a portion of the humidity, and produce a product hydrogen stream. The first bed may further be configured to in regeneration mode receive a portion of the concentrated hydrogen stream to regenerate the first bed, and produce a second humidified hydrogen stream.Type: ApplicationFiled: June 30, 2015Publication date: January 7, 2016Applicant: NUVERA FUEL CELLS, INC.Inventors: Kyle Vanzandt, Bryan Gordon
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Publication number: 20150376800Abstract: A flow field for use in an electrochemical cell is disclosed. The flow field includes a porous metallic structure including an inlet port and a plurality of channels stamped in the structure. The plurality of channels is in fluid communication with the inlet port to receive a reactant gas and configured to cause the reactant gas to diffuse through the porous metallic structure between adjacent channels.Type: ApplicationFiled: June 25, 2015Publication date: December 31, 2015Applicant: NUVERA FUEL CELLS, INC.Inventors: Benjamin S. Lunt, Filippo Gambini, Scott Blanchet
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Publication number: 20150354069Abstract: The present disclosure is directed towards the design and arrangement of flow structures in electrochemical cells for use in high differential pressure operations. The flow structure on the low pressure-side of the cell has a larger surface area than the flow structure on the high-pressure side of the cell at the flow structure-MEA interface. The boundary of the high pressure flow structure is entirely within the boundary of the low pressure flow structure. A seal around the high pressure flow structure is also contained within the boundary of the low pressure flow structure. In such an arrangement, high fluid pressures acting on the electrolyte membrane from the high-pressure side of the cell is fully and continuously balanced by the flow structure on the low pressure-side of the membrane. Use of the low pressure flow structure as a membrane support prevents the rupture or deformation of the membrane under high stresses.Type: ApplicationFiled: August 19, 2015Publication date: December 10, 2015Applicant: NUVERA FUEL CELLS, INC.Inventors: Scott Blanchet, Benjamin Lunt
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Publication number: 20150333340Abstract: A flow field for use in an electrochemical cell is disclosed. The flow field includes a porous metallic structure including an inlet port and an outlet port. The flow field further includes a plurality of first channels formed in the structure. Each of the plurality of first channels extends from a first proximal end in fluid communication with the inlet port and terminates at a first distal end within the structure. The flow field also includes a plurality of second channels formed in the structure. Each of the plurality of second channels extends from a second distal end in fluid communication with an outlet port and terminates at a second proximal end within the structure.Type: ApplicationFiled: May 13, 2015Publication date: November 19, 2015Applicant: Nuvera Fuel Cells, Inc.Inventors: Benjamin S. Lunt, Filippo Gambini, Amedeo Conti
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Patent number: 9186624Abstract: In accordance with one embodiment, a method of producing hydrogen gas meeting a predetermined threshold of purity may include transferring a quantity of a hydrogen gas mixture through an electrochemical hydrogen pump, wherein the electrochemical hydrogen pump includes an anode, a cathode, and an electrolyte membrane located between the anode and the cathode; separating a quantity of hydrogen gas from the hydrogen gas mixture by transferring the hydrogen gas from the anode, through the electrolyte membrane, to the cathode; collecting the hydrogen gas from the cathode, wherein the collected hydrogen gas at least meets the predetermined threshold of purity; and producing a certificate that the collected hydrogen gas has a purity that is at least substantially equal to the predetermined threshold of purity.Type: GrantFiled: August 21, 2013Date of Patent: November 17, 2015Assignee: NUVERA FUEL CELLS, INC.Inventor: Scott Blanchet
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Publication number: 20150280258Abstract: The cathode recirculation system for a fuel cell module may include an inert gas inlet passage configured to receive inert gas and an oxygen gas inlet passage configured to receive oxygen, a blending component in fluid communication with the inert gas inlet passage, the oxygen gas inlet passage, and an inlet of at least one cathode, and a recirculation line in fluid communication with an outlet of the at least one cathode and the blending component configured to recirculate a mixed gas stream containing oxygen and an inert gas. At least a portion of the mixed gas released from the at least one cathode may be recirculated back to the blending component where oxygen, inert gas, or both oxygen and inert gas are introduced into the recirculated mixed gas stream and then supplied to the inlet of the at least one cathode.Type: ApplicationFiled: March 19, 2015Publication date: October 1, 2015Applicant: NUVERA FUEL CELLS, INC.Inventors: Antonio Maggiore, Giampaolo Sibilia, Paolo Zucchi
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Patent number: 9005835Abstract: This disclosure related to polymer electrolyte member fuel cells and components thereof.Type: GrantFiled: June 22, 2009Date of Patent: April 14, 2015Assignee: Nuvera Fuel Cells, Inc.Inventors: Scott C. Blanchet, Amedeo Conti, James C. Cross, III
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Publication number: 20150060294Abstract: The present disclosure is directed to a compressed fuel storage system. The compressed fuel storage system may include an electrochemical compressor and one or more fuel dispensing units. The electrochemical compressor may be configured to compress a fuel source. Additionally, the compressed fuel storage system may include at least one low pressure compressed fuel reservoir fluidly connected to the electrochemical compressor and the fuel dispensing units and at least one high pressure compressed fuel reservoir fluidly connected to the electrochemical compressor and the fuel dispensing units.Type: ApplicationFiled: August 27, 2014Publication date: March 5, 2015Applicant: NUVERA FUEL CELLS, INC.Inventors: ADAM PRESCOTT, BRYAN GORDON
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Publication number: 20150053274Abstract: The present disclosure is directed to a method and system for detecting activation of a pressure relief device connected to a storage tank containing a pressurized gas. The method includes calculating a pressure relief device release rate based on a set of inputs, wherein the set of inputs includes at least one of a storage tank volume, a pressure relief set point, an orifice size of the pressure relief device, a gas density, and a reseat point for the pressure relief device. The method further includes monitoring the pressure within the storage tank and calculating a differential pressure reading over time, comparing the differential pressure reading over time to the pressure relief device release rate, and detecting a pressure relief device activation based on the comparison result.Type: ApplicationFiled: August 14, 2014Publication date: February 26, 2015Applicant: NUVERA FUEL CELLS, INC.Inventor: Bryan Gordon