Abstract: Disclosed are alternate embodiments of various components of a barrier operator system. and methods of operation, including of the mechanical drive subsystem with segmented and self-locking rail unit, rail mounting supports, belt and chain drive tensioning, and drive assembly carriage and interface; the electronics and software routines for controlled operation of the various barrier operator functions; wall console communications with the barrier operator; encryption and decryption of access codes; establishment and monitoring of travel limits and barrier speed and force profiles; thermal protection of barrier operator drive motors; and establishment and control of communications from the barrier operator to accessories by way of a wireless adapter.

Abstract: Disclosed herein is a process for pairing one or more wireless transmitters with a power head unit of a barrier opening system prior to delivering the system to the end user. In one facility, an authorization code of a wireless transmitter is received and passed to a printer that prints an encoded label with indicia corresponding to the authorization code. The so-encoded label is affixed to the wireless transmitter or its packaging or pallet. In another facility, the encoded label is thereafter scanned, and the authorization code is deciphered and stored in a database. The power head is programmed with the identical code by placing the power head into a learn mode, retrieving the deciphered authorization code from the database, and transmitting the retrieved code to the power head using a test transmitter while the power head is in the learn mode, with the power head thereafter moved out of the learn mode, thereby pairing the transmitter with the power head.

Abstract: A door hoist includes a bracket, drive sprocket, ring gear, hub assembly, set of planetary gears, and governor shaft. The drive sprocket has a drive sprocket axis. The ring gear is fastened to the drive sprocket. The ring gear has a ring gear axis that is in alignment with the drive sprocket axis. The hub assembly includes a connector to receive a door drive shaft and secure the door drive shaft in a fixed rotational alignment with the hub assembly. The set of planetary gears is rotationally mounted to the hub assembly. The set of planetary gears is configured to mate with the ring gear. The governor shaft includes a sun gear, brake assembly, and link. The sun gear is configured to mate with the set of planetary gears. The brake assembly has an engaged position and a disengaged position. The sun gear is rotationally fixed relative to the bracket in response to the brake assembly being in the engaged position.

Abstract: A door hoist includes a bracket, drive sprocket, ring gear, hub assembly, set of planetary gears, and governor shaft. The drive sprocket has a drive sprocket axis. The ring gear is fastened to the drive sprocket. The ring gear has a ring gear axis that is in alignment with the drive sprocket axis. The hub assembly includes a connector to receive a door drive shaft and secure the door drive shaft in a fixed rotational alignment with the hub assembly. The set of planetary gears is rotationally mounted to the hub assembly. The set of planetary gears is configured to mate with the ring gear. The governor shaft includes a sun gear, brake assembly, and link. The sun gear is configured to mate with the set of planetary gears. The brake assembly has an engaged position and a disengaged position. The sun gear is rotationally fixed relative to the bracket in response to the brake assembly being in the engaged position.

Abstract: An improved barrier door one way wireless communication system for operating a barrier, such as a garage door, includes the transmission and reception of multibit code hopping data packets in combination with automatic RF channel switching. Packet data is transmitted automatically on more than one RF channels in a switching style while sending two or more redundant multibit code hopping data packets on each of the RF channels. The system also provides for the learning of a transmitter to a receiver where two or more code hopping data packets must be received and decoded by the receiver on all RF channels before a transmitter can be learned to a receiver. Once the transmitter is learned, actuation of the transmitter during a learn mode can open a window for learning of a single channel transmitter.

Abstract: A revolving security door includes a drum defining a secure zone between door openings controlled by a revolving door disposed within the drum and wherein light curtain sensors and active infrared sensors may detect an intruder moving from a non-secure side of the doorway to the secure side and detect objects left behind in a secure zone. Methods of operation prevent persons or objects from passing from the non-secure side to the secure side of the doorway.

Abstract: Disclosed is a self-closing sliding door assembly operable to allow manual opening and controlled automatic closing of a sliding door. The door assembly comprises storage spools for storing biasing members biased in a wound position around the storage spools. The door assembly further comprises a main spool for winding a cable and the biasing members. When the door is moved towards an open position, the cable is unwound from the main spool, causing the spool to rotate in a first direction. When the main spool is rotated in the first direction, the biasing members are wound onto the main spool and store energy operable to generate a force to cause the main spool to rotate in a second direction. When the door is released, the energy stored in the biasing members rotates the main spool in the second direction, thereby winding the door cable and providing a sufficient force to move the door towards the closed position.

Abstract: An automatic barrier operator system for operating a gate or upward acting garage door, for example, includes a controller for operating a reversible motor, a base radio frequency transmitter and a base radio frequency receiver. One or more remote control units include a radio frequency remote receiver and remote transmitter. The controller is operable to automatically close or open the barrier in response to a query signal sent from the base transmitter to the remote receiver and when the remote receiver is within range, returning a signal to effect operation of the barrier. The system is operable to effect operation or maintain the status quo of the barrier depending on the state of the barrier and a particular signal or lack of signal received by the controller from an authorized remote control unit or units. The system provides essentially hands-free automatic operation of opening and closing a garage door and the like.

Abstract: A safety device is provided for an upward acting door supported by a support cable, the door being movable along a pair of parallel tracks between an open position and a closed position. The safety device includes a brake pad mechanism disposed within at least one of the parallel tracks and coupleable to the door, the brake pad mechanism operable between a released position, to enable movement of the door as the door is positioned between the open and closed positions, and a braking position, to resist movement of the door. The support cable is coupled to the release mechanism such that in the event of a loss of tension of the support cable, the release mechanism actuates from the released position to the braking position to resist movement of the door.

Abstract: A revolving security door includes a drum defining a secure zone between door openings controlled by a revolving door disposed within the drum and wherein light curtain sensors and active infrared sensors may detect an intruder moving from a non-secure side of the doorway to the secure side and detect objects left behind in a secure zone. Methods of operation prevent persons or objects from passing from the non-secure side to the secure side of the doorway.

Abstract: Low cost, low power consumption radio frequency transceivers are incorporated in barrier operator control systems for transmitting signals between an operator control unit, one or more remote control units, a diagnostic or calibration device and an obstruction detector. Similar detector devices, including such transceivers, may be employed in loading docks for detecting the status of dock levelers and vehicle restraint devices. Radio frequency communication eliminates the need for hard wiring and also provides for transmission of commands and status information between various control units.

Abstract: A door mechanism includes a bracket and a door shaft, rotationally mounted to the bracket, to operate a door. The door mechanism includes a gear assembly having a ring gear, set of planetary gears, sun gear, and drive sprocket. The ring gear fixed to the door shaft. The door mechanism includes a holding brake to counter the closing bias of the door. The door release has an engaged position in which rotation of the door shaft in the second direction is impeded by a first brake; and a disengaged position in which rotation of the door shaft in the second direction is unimpeded by the first brake. The door mechanism includes a link and a second brake. The link is configured to melt in response to a predetermined temperature. The second brake is configured to provide resistance in response to component rotation exceeding a predetermined speed.

Abstract: A stored energy emergency barrier release device comprising a barrier and a barrel member for storing the barrier thereon. The barrel member is rotatable on a stationary counterbalance shaft and a push down shaft. The release device further includes a push down spring coupled to the push down shaft for storing potential energy in order to exert a closing force on the barrier when the release device is positioned from an engaged position to a released position. The release device includes a reset mechanism interfaced with the push down spring for transmitting a lifting torque to the push down spring in response to moving the barrier from a first position to a second position to store energy within the push down spring.

Abstract: Disclosed is a self-closing sliding door assembly operable to allow manual opening and controlled automatic closing of a sliding door. The door assembly comprises storage spools for storing biasing members biased in a wound position around the storage spools. The door assembly further comprises a main spool for winding a cable and the biasing members. When the door is moved towards an open position, the cable is unwound from the main spool, causing the spool to rotate in a first direction. When the main spool is rotated in the first direction, the biasing members are wound onto the main spool and store energy operable to generate a force to cause the main spool to rotate in a second direction. When the door is released, the energy stored in the biasing members rotates the main spool in the second direction, thereby winding the door cable and providing a sufficient force to move the door towards the closed position.

Abstract: A sliding door panel and assembly is described, such that when in the door panel is in an open arrangement there is a functional cooperation or coupling between at least a first unit and a second unit of the assembly. The second unit is generally affixed to the sliding door and the first unit is fixedly mounted with a sliding door guide system or to a header/footer or frame. A third unit may be included with the assembly such that when the sliding door panel is positioned in the open arrangement, the third unit limits engagement between the first and second units. In addition, the third unit is positioned to limit linear movement of a slideable portion of the first unit thereby preventing damage.

Abstract: A setup and calibration unit for a barrier operator is operable to communicate with the operator's own controller. The calibration unit includes a control circuit connected to a visual display and to a set of switches controlled by switch actuators for placing the operator controller in a controller run mode or calibration mode, scrolling through selected actions displayed on the display in one direction or the other, a set/clear function and display backlighting for user interaction with the setup and calibration unit. The setup and calibration unit is particularly adapted for use with upward acting sectional and roll-up doors and other types of barriers movable between open and closed positions by motorized operators. The calibration unit may be operably connected to the operator controller via hard wiring, a radio frequency link or an infrared or visible light transmission link.

Abstract: A safety device is provided for an upward acting door supported by a support cable, the door being movable along a pair of parallel tracks between an open position and a closed position. The safety device includes a brake pad mechanism disposed within at least one of the parallel tracks and coupleable to the door, the brake pad mechanism operable between a released position, to enable movement of the door as the door is positioned between the open and closed positions, and a braking position, to resist movement of the door. The support cable is coupled to the release mechanism such that in the event of a loss of tension of the support cable, the release mechanism actuates from the released position to the braking position to resist movement of the door.

Abstract: An electric motor driven barrier operator includes spaced apart frame plates for supporting the motor, an intermediate drive shaft and an operator final output shaft. The motor output shaft, intermediate shaft and final output shaft are mounted on bearings at fixed centers on the frame plates and the motor and intermediate shaft are interconnected by a stretchable flexible drive belt reeved over respective drive pulleys mounted on the motor output shaft and the intermediate shaft. The drive belt may be mounted on the pulleys and replaced without adjusting the position of the motor output shaft, the intermediate shaft or the operator output shaft.

Abstract: A movable door panel having a front facer with opposed longitudinal edge profiles, rails secured to the longitudinal edge profiles, a rear facer secured to the rails, and foam disposed within an inner volume defined by the front facer, the rails and the rear facer is disclosed. Transverse stiffeners are disposed within the inner volume and the foam, and extend between the opposed rails. The door panel may be made by continuously providing the front facer with a rail secured thereto, continuously positioning transverse stiffeners on the front facer and extending between the metal rails, and continuously applying a foaming material on the front facer and the transverse stiffeners. The method concludes by bringing a rear facer into contact with the metal rails, and drawing the panel through a laminator. Hardware may then be attached to one or both of the facers and the stiffener.

Abstract: A motorized operator for moving a barrier, such as a garage door, between open and closed positions, includes a magnetic sensor for determining position and/or velocity of the barrier. The operator motor is drivingly connected to a speed change transmission which is connected to the barrier. The magnetic sensor includes a housing supporting a speed change mechanism including an output shaft supporting a magnet. The magnet is mounted adjacent a Hall effect sensor circuit which measures the change in the magnetic field generated by the magnet to determine position of the barrier, as well as speed. Control circuitry enables accurate determination of the position of the barrier for setting open and closed limit positions, for example.