Abstract: A winding assembly used in conjunction with a door having a counterbalance system operable to offset the weight of the door, the counterbalance system including an axle rotatably supported on a pair of support brackets located at each side of the door and a counterbalance spring adapted to apply a counterbalancing force to the door.

Abstract: An automatic barrier operator system for operating a gate or upward acting garage door, for example, includes a controller for operating a reversible motor, a base radio frequency transmitter and a base radio frequency receiver. One or more remote control units include a radio frequency remote receiver and remote transmitter. The controller is operable to automatically close or open the barrier in response to a query signal sent from the base transmitter to the remote receiver and when the remote receiver is within range, returning a signal to effect operation of the barrier. The system is operable to effect operation or maintain the status quo of the barrier depending on the state of the barrier and a particular signal or lack of signal received by the controller from an authorized remote control unit or units. The system provides essentially hands-free automatic operation of opening and closing a garage door and the like.

Abstract: A battery operated controller for a door operator includes a keypad backlit by a light emitting diode operably connected to a microcontroller which also controls operation of the controller. The microcontroller periodically measures ambient light as sensed by the light emitting diode and when a voltage level related to a predetermined light intensity decreases below a predetermined level the light emitting diode is energized to provide backlighting for the controller keypad. The intensity of backlighting may be varied in accordance with the amount of ambient light illuminating the keypad and above a certain intensity of ambient light the light emitting diode is de-energized to conserve battery power.

Abstract: A motorized universal swing door operator includes a motor driving a gear reduction drive mechanism having an output shaft adapted to be connected to a swing door operating arm. The output shaft supports a sprocket around which is trained a chain having opposite ends connected to a link supported on a shaft which is connected to a return spring. The return spring stores and returns energy regardless of the direction of rotation of the output shaft so as to provide the universal operating capability of the operator.

Abstract: An operator for a barrier, such as an upward acting door, includes a control unit having two optical limit switches providing output signals to a controller to effect shut-off of the operator motor when the door reaches open and closed limit positions. The limit switches preferably include LED emitter and phototransistor sensor elements and are preferably mounted on a circuit board in close proximity to a screw member which rotates in timed relation to the position of the door. Linearly movable nut members are mounted on the screw member and include or engage optical shield members which move into positions to provide respective output signals from the optical switches. The door closed optical limit switch may incorporate a pre-limit switch function to override a signal from a door bottom edge obstruction sensor.

Abstract: A sliding door includes a frame comprising an elongated header member having a topwall, a backwall, an intermediate wall and a bottom wall. The bottom wall and intermediate wall are engageable with sliding door panel support rollers and the bottom wall and intermediate wall are interconnected by a separate support member to distribute door panel loads between such walls. A movable cover is attached to the header member by a hinge part including spaced apart flanges and projections co-operable with projections on the header member to support the cover in open and closed positions. The door operator is supported in the header member by a single angle-shaped frame member supporting a power supply, a controller and a door operator motor. An adjustable torsion bar assembly supports the door panel against sagging.

Abstract: A door system includes a flexible corrugated closure member guided between door open and closed positions in spaced apart opposed vertical and horizontal sets of guide tracks and further guided by transition guide wheels mounted on an enclosure frame for guiding the closure member between the sets of guide tracks. The transition guide wheels are supported for movement between working and non-working positions to facilitate storage or shipping the door system or an enclosure unit including the door system, as a substantially planar stack of wall, ceiling and floor members forming the enclosure.

Abstract: A torsion coil spring type counterbalance system for an upward acting door includes one or more sleeves disposed over or within the spring coils and engageable with a pre-determined number of spring coils during operation of the spring to modify the spring rate to more closely approximate the required counterbalance forces exertable on the door when the door moves between open and closed positions. The counterbalance system is particularly advantageous for upward acting sectional doors which have one or more sections which are heavier than the other sections, including an uppermost section which may be heavier due to the provision of windows or other structural features of the section.

Abstract: An operator for a barrier, such as an upward acting door, includes a control unit having two optical limit switches providing output signals to a controller to effect shut-off of the operator motor when the door reaches open and closed limit positions. The limit switches preferably include LED emitter and phototransistor sensor elements and are preferably mounted on a circuit board in close proximity to a screw member which rotates in timed relation to the position of the door. Linearly movable nut members are mounted on the screw member and include or engage optical shield members which move into positions to provide respective output signals from the optical switches. The door closed optical limit switch may incorporate a pre-limit switch function to override a signal from a door bottom edge obstruction sensor.

Abstract: A revolving security door includes a drum defining a secure zone between door openings controlled by a revolving door disposed within the drum and wherein light curtain sensors and active infrared sensors may detect an intruder moving from a non-secure side of the doorway to the secure side and detect objects left behind in a secure zone. Methods of operation prevent persons or objects from passing from the non-secure side to the secure side of the doorway.

Abstract: A motorized operator for moving a barrier, such as an upward acting garage door, between open and closed positions includes a support mounted adjacent one of a pair of barrier guide tracks or along a barrier counterbalance shaft and a drive mechanism mounted on the support and engaged with an elongated flexible member, such as a chain, cable or cog belt. A cog belt, for example, is connected to a drawbar connected to the barrier at one end and the belt is either connected directly to the barrier at the opposite end or to a storage reel supported for rotation on and with a shaft of a barrier counterbalance mechanism. The storage reel may include a spiral groove and be supported on the counterbalance shaft for axial translation to receive and dereel the belt as the barrier is moved between open and closed positions. One or more belt tensioning pulleys may be mounted on the support.

Abstract: An operator for a barrier, such as an upward acting door, includes a control unit having two optical limit switches providing output signals to a controller to effect shut-off of the operator motor when the door reaches open and closed limit positions. The limit switches preferably include LED emitter and phototransistor sensor elements and are preferably mounted on a circuit board in close proximity to a screw member which rotates in timed relation to the position of the door. Linearly movable nut members are mounted on the screw member and include or engage optical shield members which move into positions to provide respective output signals from the optical switches. The door closed optical limit switch may incorporate a pre-limit switch function to override a signal from a door bottom edge obstruction sensor.

Abstract: A console or controller unit for a garage door operator includes a message recording and playback device. The console unit may be wall mounted or configured as a remote transmitter type unit and includes a molded light transmitting switch actuator part mounted on a housing part of the console unit between an outer wall and a circuit board and comprising integrally molded door operator, garage lighting and message record, playback and erase switch actuators. LED indicators provide light for illuminating the switch actuators and for indicating a message waiting and low battery power. The message recording and playback circuitry is electrically isolated from the door operator control circuitry and is battery powered. The message recording and playback device includes a programmable microcontroller for controlling a voice message recording and playback circuit.

Abstract: A setup and calibration unit for a barrier operator is operable to communicate with the operator's own controller. The calibration unit includes a control circuit connected to a visual display and to a set of switches controlled by switch actuators for placing the operator controller in a controller run mode or calibration mode, scrolling through selected actions displayed on the display in one direction or the other, a set/clear function and display backlighting for user interaction with the setup and calibration unit. The setup and calibration unit is particularly adapted for use with upward acting sectional and roll-up doors and other types of barriers movable between open and closed positions by motorized operators. The calibration unit may be operably connected to the operator controller via hard wiring, a radio frequency link or an infrared or visible light transmission link.

Abstract: A counterbalance system for an upward acting door includes a cable drum support shaft and a torsion spring drive mechanism mounted adjacent one or both sides of the door and drivably connected to the drum support shaft. The spring drive mechanism includes a torsion coil spring mounted on a frame and connected to a vertically oriented shaft which, in turn, is connected to an output shaft by way of a bevel gear drive. A spring winder device is connected to one end of the spring and to the frame. Indicia on the spring is viewable through a window on the mechanism frame for indicating the number of revolutions imposed on the spring to set a predetermined counterbalance torque.

Abstract: A control unit for a moveable barrier, such as a garage door, includes a microcontroller connected to a motor speed detector, motor current sensor or a sensor for determining forces exerted on or by the barrier. A user interface includes user actuatable switches for setting a first maximum force value to be exerted on or by the barrier when moving in one direction and the microcontroller automatically sets the value of a second maximum force to be exerted on or by the barrier when moving in the opposite direction. The second force value may be based on the force value set by the user or the second force value may be a preset value. Both force limits may be automatically set as a function of a maximum force exerted on said barrier during movement thereof, during a force learning operation.

Abstract: A motorized operator for moving a barrier, such as an upward acting garage door, between open and closed positions includes a support mounted adjacent one of a pair of barrier guide tracks or along a barrier counterbalance shaft and a drive mechanism mounted on the support and engaged with an elongated flexible member, such as a chain, cable or cog belt. A cog belt, for example, is connected to a drawbar connected to the barrier at one end and the belt is either connected directly to the barrier at the opposite end or to a storage reel supported for rotation on and with a shaft of a barrier counterbalance mechanism. The storage reel may include a spiral groove and be supported on the counterbalance shaft for axial translation to receive and dereel the belt as the barrier is moved between open and closed positions. One or more belt tensioning pulleys may be mounted on the support.

Abstract: An upward acting door, such as a flexible curtain rollup door, is moveable between open and closed positions by an electric motor drive unit wherein the motor has a drive shaft with an external drive tang for engagement with a hand crank member. The crank member is adapted for mounting on a wall bracket and in engagement with a switch connected to a motor control unit. When the crank member is removed from its bracket, the switch causes the motor control unit to prevent transmission of electrical power to the motor. A manually disengageable brake is associated with the motor drive unit and is connected via an actuating member to a foot pedal which may be operated by a person using the crank member to disengage the brake and to allow free rotation of the motor drive shaft.

Abstract: A sliding door includes a frame comprising an elongated header member having a topwall, a backwall, an intermediate wall and a bottom wall. The bottom wall and intermediate wall are engageable with sliding door panel support rollers and the bottom wall and intermediate wall are interconnected by a separate support member to distribute door panel loads between such walls. A movable cover is attached to the header by a hinge part including spaced apart flanges and projections co-operable with projections on the header to support the cover in open and closed positions. The door operator is supported in the header by a single angle-shaped frame member supporting a power supply, a controller and a door operator motor. An adjustable torsion bar assembly supports the door panel against sagging.

Abstract: A motorized universal swing door operator includes a motor driving a gear reduction drive mechanism having an output shaft adapted to be connected to a swing door operating arm. The output shaft supports a sprocket around which is trained a chain having opposite ends connected to a link supported on a shaft which is connected to a return spring. The return spring stores and returns energy regardless of the direction of rotation of the output shaft so as to provide the universal operating capability of the operator.