Abstract: A method for splicing fibrous mats including separating an edge of one fibrous mat into two sections, inserting an adhesive-containing edge of another fibrous mat between the two sections and applying heat to the adhesive-containing edge. Upon cooling, both of the mats are bonded together, forming a seam, completing the splice.

Abstract: A resiliently flexible construction beam includes a pair of lateral flange portions and a web extending therebetween, preferably, but not necessarily, so as to present a cross-sectional profile corresponding to commonly used construction beam members (e.g., 2″×4″ or 2″×6″). The resilience of the beam helps to attenuate sound transmission through the beam from one lateral member to the other. In particular, in a wall frame, beams according to the present invention are mounted at opposite ends thereof to end plates. In one example, the end plates include slits into which the webs of the beams can be received. The resilient web according to the present invention is conveniently made from a unitary piece of material such as, for example, steel.

Abstract: Apparatus for depositing granules onto a substrate includes a hopper for containing granules, the hopper having a discharge slot, and a reciprocating gate mounted for rotation across the slot to open and close the slot. A method of depositing granules onto a moving substrate includes providing a hopper for containing granules, where the hopper has a discharge slot. A gate is moved across the slot to open and close the slot. When the slot is open granules fall from the hopper, and when the slot is closed granules are prevented from falling from the hopper. The method further includes detecting the speed of the substrate, and controlling the extent of opening of the slot by the gate to meter the granules falling from the hopper in response to the speed of the substrate.

Abstract: Dies which facilitate the threading of a strand are disclosed. Each die embodiment includes portions that move relative to each other to allow access to the area between the portions. One embodiment of a die embodying the principles of the invention includes an upper portion and a lower portion. Each die portion includes components corresponding to substantially half of a wirecoating die. Accordingly, when the die portions are adjacent each other, they form a complete wirecoating die. In the preferred embodiment, the upper portion is moveable relative to the lower portion, which is fixed. Each portion is coupled to a support by a conduit through which resin can be supplied to the particular die portion. The upper portion is pivotally mounted to the support for movement between an upper position in which the die is open and a lower position in which the die is closed. This die is used in an in-line wirecoating process in which a strand is wirecoated downstream from a bushing during a fiber forming process.

Abstract: A process and apparatus are provided for applying a sizing composition to glass fibers with improved size application efficiency, while also providing for the collection and reuse of sizing composition, as well as for providing sizing composition to the applicator device, The apparatus includes a rotatable, but otherwise stationary, sizing applicator device which can be replaced without substantial interruption of the sizing application process while also providing a sizing reservoir for the collection and reuse of sizing composition, as well as for providing sizing composition to the applicator device.

Abstract: To provide a type of phenol foam characterized by the fact that the phenol foam is formed by using a hydrocarbon as the foaming agent. The phenol foam has excellent heat-insulating performance, high compressive strength and other mechanical strengths, improved brittleness and is friendly to the environment of the earth.

Abstract: A method of applying blend drop granules to an asphalt coated sheet includes moving an asphalt coated sheet in a machine direction, depositing a blend drop of granules on a blend drop conveyor that is moving at a first speed, changing the speed of the blend drop conveyor to a second speed that is closer to the speed of the moving asphalt coated sheet than is the first speed, and releasing the blend drop from the blend drop conveyor for contact with the asphalt coated sheet.

Abstract: A wet-formed permeable mat composed of wet use chopped strands (WUCS), chopped roving, and potentially unidirectional roving coupled with an alkaline resistant binder are combined to create an randomly oriented open mat structure with a high degree of openness that can be used in cement backerboard applications. The cement backerboard that is subsequently formed from the wet-formed permeable mat has lower binder content, superior decorative finish, and better permeability control than known glass scrim systems and can be produced in a single continuous step.

Abstract: A laminated shingle simulates a tiled roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more substantially identically shaped tabs with a cutout between each tab. The lower edge of the tabs may have a curving or negative contour. The tabs may taper in width from the butt edge to the lower edge of the headlap portion. The upper edge of the cutouts may have a generally straight contour or a generally curved contour. The lower edge of the underlay member may have a generally straight contour or a portion of the lower edge may have a generally curving contour. The overlay member and/or underlay member may include a darker shading area to enhance the tile simulating aspect of the shingle.

Abstract: A string binder is disclosed which is useful for making reinforcing articles for use in the manufacture of molded composite articles. The string binder, in one embodiment, includes a fibrous carrier substrate material covered with a solidified coating comprising a binder resin material having an acid value of less than about 30 mg KOH/g of resin. Additionally, the coating may include a catalyst applied as a separate layer or in combination with the binder resin material. The string binder may be co-roved with one or more ends of a separate fibrous reinforcing material to make a product suitable for use in various molding applications.

Abstract: A process for forming a multilayer composite insulator includes the steps of forming an insulator precursor by orienting an insulation insert in a desired location between a first facing layer and a polymer based blanket layer, applying differential heat to two opposing sides of the insulator precursor and applying pressure to the insulator precursor. Together, the applied differential heat and applied pressure mold the insulator precursor to a desired shape while also providing the polymer based blanket material with a first relatively high density adjacent a warmer of the two opposing sides and a zone of relatively low density adjacent the cooler of the two opposing sides. The process also includes the cooling of a molded precursor to set the insulator in the desired shape.

Abstract: A process and apparatus are provided for positioning a plurality of reinforcement strands including a spliced reinforcement strand in a desired spatial relationship prior to a forming die. The process comprises the steps of: positioning a plurality of uninterrupted reinforcement strands moving toward a forming die so that the uninterrupted strands extend from a first location upstream of the forming die to the forming die in a space-apart converging configuration; and positioning at least one spliced reinforcement strand so that it extends generally centrally through the center of the converging configuration of the uninterrupted strands. The apparatus comprises first and second guide structures.

Abstract: A moving strand is provided and a size is applied to the strand. A collet is rotated to wind the strand and build a package. The strand is reciprocated with a strand reciprocator to lay the strand at a wind angle on the package surface as the package rotates. A rotatable collet receives the strand to build a package. A strand reciprocator is mounted to guide the strand from edge to edge of the package and to lay the strand in a helical pattern on the package surface as the package rotates. The collet and the cam for the strand reciprocator are driven by motors. A collet inverter drive and a cam inverter drive control the rotational speed of the collet and cam, respectively. A controller is operatively connected to control the collet and cam inverter drives. A memory device such as a computer provides information to the controller of the waywind and wind angle as a function of package buildup time.

Abstract: In a method of improving the weathering of a bituminous coating, a microwave-produced carbon black is added to the coating. The microwave-produced carbon black is added in an amount sufficient to increase the cycles-to-failure of the coating by at least about 10% compared to the same coating without the added microwave-produced carbon black, when tested for weathering according to ASTM D 4799-00.

Abstract: The present invention relates to a pourable or blowable loose-fill insulation, and in particular to a loose-fill insulation comprising glass fibers which are compressed and packaged in relatively small containers for easier installation by consumers. Agents capable of chemically interacting with the glass fibers are used in order to increase recoverability of the compressed glass fibers when they are removed from their packaging.

Abstract: The present invention relates to pellets comprising fibers impregnated with resin. The pellets incorporate a mixed lubricant sizing composition comprising at least one cationic lubricant and at least one non-ionic lubricant. These pellets may be consolidated to form fiber reinforced resin composites.

Abstract: An apparatus and process of loading rolls of roofing material onto a stationary pallet, wherein the process performs a series of operations, in accordance with the present invention. Each operation includes the steps of: (a) loading rolls of roofing material onto an upwardly inclined conveyor; (b) depositing the rolls of roofing material onto a downwardly inclined-table; (c) dropping the rolls of roofing material onto a sloped, rotating table until the desired number of rolls of roofing material are accumulated; (d) rotating the table and then tilting the plate until it is nearly upright into a vertical position; (e) traversing the rotating table over the pallet conveyor; and (f) unloading the roll of roofing material from the rotating table onto the pallet.

Abstract: An apparatus for applying a liquid composition to one or more fibers of a fan of fibers provides a housing defining an elongated passageway therethrough such that the fan of fibers travels along a path through the passageway. The apparatus further provides a plurality of centrifugal spray heads including at least a first centrifugal spray head mounted in the housing and supplied with the liquid composition under pressure for directing the liquid composition onto one or more fibers of the fan of fibers passing a first location of the path. The plurality of centrifugal spray heads further includes at least a second centrifugal spray head mounted in the housing and being supplied with the liquid composition under pressure to direct the liquid composition onto one or more fibers of the fan of fibers passing a second location of the path.