Abstract: A method and apparatus for collecting texturized strand are disclosed. The apparatus for collecting texturized strand includes a texturizer for expanding a continuous strand of glass fibers into a wool-like product, a container for collecting the texturized strand, and a device establishing a pressure differential between an interior region of the container and a region external of the container. The texturizer includes a nozzle to which a supply of compressed air and a continuous strand are fed. The compressed air advances the strand of glass fibers through the nozzle and expands the strand so that the filaments are spread apart, thereby giving the strand a wool-type appearance. The pressure differential creating device includes a vacuum apparatus for drawing air and a screen through which the air flows. A container is placed on the screen. In the preferred embodiment, the container is a corrugated box that has upper and lower closures or flaps.

Abstract: Self-aligning shingle members and self-aligning laminated shingle members. The shingle members have at least an alignment strip on the bottom surfaces which mates and nests with the top edge or corresponding alignment strip on the underlying course of shingles. In one embodiment, each of the shingle members has an alignment strip on the bottom surface which nests with the top edge of the underlying course, creating a self-aligning roofing shingle system which is easier to align and install. In another embodiment, alignment strips are provided on both the top and bottom surfaces of the shingle member and the alignment strip on the bottom surface is adopted to mate and nest with the alignment strip on the top surface of shingle members in the underlying course of shingles. This provides a self-aligning shingle system with the appearance of a three-layer laminated shingle structure. The courses of shingle members can also be interlocked together with appropriately shaped interlocking alignment strips.

Abstract: A method for making a nonwoven reinforcing may for vinyl floor coverings is described. A base mat is formed from a mixture of glass fibers and polymeric binder fibers and/or powder, follows by treatment with a second water-based polymeric binder composition. The mat has been found to be highly satisfactory as a substrate for compressible vinyl floor covering.

Abstract: A process and apparatus for making densified glass fiber pellets substantially encapsulated in a polymeric shell from chopped segments of multi-filament glass strand is described. The densified pellets may be advantageously produced by hydrating chopped glass strands and then pelletizing them by tumbling in a rotary drum, densifying the resulting pellets by tumbling in a rotating zig-zag or undulating tube, drying the pellets and encapsulating them in a polymeric composition. The resulting pellets exhibit enhanced degradation resistance during bulk storage and handling.

Abstract: A method of providing a roof structure having a plurality of purlins spaced apart from one another in a parallel arrangement includes the first step of providing a carriage upon which is mounted a supply of support sheet and a supply of netting. A first section of the roof structure is then constructed. The first section includes purlins, the support sheet, and the netting. The carriage is then moved along the length of the purlins in a direction away from the completed first section of the roof structure, wherein movement of the carriage dispenses the support sheet and the netting.

Abstract: A two-part sizing system for making colorless, densified fiber pellets of a reinforcing fiber material. The densified product may be advantageously produced by first applying a precursor size composition to reinforcing fiber strands, chopping the reinforcing fiber strands into chopped strand segments, applying a binder size, and densifying the chopped strand segments to form densified fiber pellets. The binder size is formulated using a copolymer of maleic anhydride which generates a product free from discoloration. In the process of making the pellets, the sized chopped strands are densified by tumbling in a rotating chamber for a period of time sufficient to increase their density but insufficient to degrade the fibers to a point where composite articles formed from such pellets have lower tensile or impact strengths than comparable composite articles formed from unpelletized strand segments.

Abstract: A baffle adapted to be rolled with a ridge vent is comprised of an L-shaped configuration having first and second legs. The first leg is adapted to extend under the ridge vent. The second leg is adapted to be oriented at an angle relative to the first leg and some distance from the ridge vent when the baffle and the ridge vent are installed. The first leg is also adapted to be rolled. The second leg is adapted to collapse when the first leg is rolled. The invention is also directed towards a ridge vent in combination with the baffle and a method for forming the baffle.

Abstract: A reinforcement liner and methods of manufacturing the liner are disclosed. The liner includes a fabric material having first and second support layers. Each of the layers includes reinforcing fibers. The first and second support layers are oriented in different directions to provide support to the liner in those directions. The liner includes a stitching material that is used to couple the first and second support layers together. The stitching material is preferably an elastic yarn. One of the support layers includes long, chopped strands that are oriented parallel to each other. The long, chopped strands are directed so that they are in the peripheral direction of the finished reinforcement liner. The long, chopped fibers can be distributed continuously or only along portions of the width of the fabric. The disclosed methods of manufacturing a liner include alternative processes by which the liner can be made. The fabric is manufactured in the form of a continuous roll.

Abstract: In a method of cutting roofing shingles, multiple webs of roofing material are moved to a cutter. The webs are positioned in stacked relationship prior to the cutter. The webs have distinct portions such as tabs. The locations of the distinct portions of the moving webs are sensed by sensors. End cuts are simultaneously cut through the multiple stacked webs with the cutter to produce separate roofing shingles from the webs. The movements of the webs are controlled, based on the sensed locations of the distinct portions, so that the end cuts of the roofing shingles are positioned at predetermined locations relative to the distinct portions.

Abstract: An insulation product includes an elongated batt of fibrous insulation material, and a facing adhered to a major surface of the batt. The facing is a coextruded polymer film of barrier and bonding (and preferably carrier) layers, with the bonding layer having a softening point lower than the softening point of the barrier layer. The bonding layer can include one or more of ethylene N-butyl acrylate, ethylene methyl acrylate, low density polyethylene and ethylene ethyl acrylate. When the facing has been heated to a temperature above the softening point of the bonding layer, but below the softening point of the barrier layer, the facing is adhered to the batt by the attachment of the bonding layer to the fibers in the batt due to the softening of the bonding layer. The heating can be either conduction heating or ultrasonic heating. For ultrasonic heating, the bonding layer is resonant at a different ultrasonic frequency than the barrier layer.

Abstract: A roll for applying a sizing composition to a fan of one or more fibers, providing a shaft having a curved central axis and a sleeve covering at least a portion of the shaft, the sleeve being rotatable relative to the shaft. Each fiber of the fan of one or more fibers contacts the sleeve at an axial location of the sleeve such that each fiber of the fan of one or more fibers lies substantially in a plane perpendicular to the curved central axis of the shaft at the axial location.

Abstract: A multi-layer fabric is prepared from a chopped glass-fiber strand mat, at least one layer of continuous glass-fiber rovings and a porous tissue-paper backing. The tissue paper is disposed on a first lateral surface of the chopped-strand mat. The roving layer(s) overlay an opposed lateral surface of the mat. The layers are stitch-bonded together to form a complex fabric having advantageous resin wet-out when used as a reinforcement in a composite product.

Abstract: In a method of reducing voids in an asphalt roofing product, an asphalt coating material having voids is contacted with a vacuum in an amount effective to reduce the voids in the coating material. A mat is coated with the coating material to make an asphalt roofing product. The vacuum contacting step occurs prior to the coating step. The vacuum contacting step causes the roofing product to have reduced voids visible on a top surface compared to the same roofing product made with a coating material not contacted with vacuum.

Abstract: A method of insulating an attic cavity includes assembling a plurality of trusses to define an attic cavity, the trusses having sloped top beams so that the attic cavity has a reduced height end portion at least one end of the trusses. A screen material is applied to the attic cavity at the reduced height end portion of the attic cavity. Loosefil insulation material is blown into the end portion of the attic cavity to insulate the end portion of the attic cavity. The remaining portion of the attic cavity is insulated.

Abstract: The present invention generally relates to methods for preparing extruded foam products and more particularly to a methods for producing such products with a blowing agent containing 134a and an alcohol.

Abstract: A collet is rotated to wind a strand and build a package. The strand is reciprocated with a strand reciprocator having a strand guide to lay the strand in a pattern on the package surface as the package rotates. As the package builds, the diameter of the package increases. A method includes a startup procedure for selecting a desired rotational speed or torque of the collet prior to building the package. As the package builds, the torque on the collet is monitored and kept within upper and lower operating curves to control the package density. The method can also monitor the torque of the cam and/or receder to control the force exerted by the strand guide on the package.

Abstract: Apparatus for manufacturing fibrous insulation includes a porous conveyor mounted for transporting fibrous material in a machine direction in the form of pack. A pack lift blower is positioned beneath the porous conveyor, in a direction transverse to the machine direction, to direct gases upwardly through the porous conveyor to fluff the fibers within the pack. The pack lift blower has a nozzle that is readily removable and replaceable for cleaning without requiring interruption in the motion of the conveyor. The nozzle may also include slots which allow the passage of air and a reciprocal member which cleans the slots.

Abstract: In a method for reducing hydrogen chloride emissions from an asphalt air-blowing process, an asphalt is subjected to an air-blowing process where air is bubbled through hot asphalt to raise the softening point of the asphalt. The fumes from the air-blowing process are bubbled through a liquid seal in a knockout tank before going to an incinerator and finally being emitted to the atmosphere. The knockout tank normally operates to condense oil in the fume stream, and the liquid seal is composed of this oil, as well as some of the water evolved in the air-blowing process. When using ferric chloride or ferrous chloride as a catalyst in the air-blowing process, the fume stream contains significant levels of hydrogen chloride.

Abstract: A process is disclosed for the manufacture of reinforced composites. This method provides a process that allows for the direct mixing of discontinuous reinforcement such as wet chopped strands of glass fiber or continuous reinforcement such as glass strands, with an aqueous suspension of a solution polymerized polymer, such as polyvinyl chloride. The process results in a cost-effective means for reinforcing polymers such as PVC while simultaneously substantially improving properties such as impact strength, stiffness, and moldability without the need for a binder.