Patents Assigned to Path Robotics, Inc.
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Publication number: 20240416519Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: ApplicationFiled: August 28, 2024Publication date: December 19, 2024Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Dylan DESANTIS, Madhavun Candadai VASU
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Publication number: 20240391109Abstract: In some examples, an autonomous robotic welding system comprises a workspace including a part having a seam, a sensor configured to capture multiple images within the workspace, a robot configured to lay weld along the seam, and a controller. The controller is configured to identify the seam on the part in the workspace based on the multiple images, plan a path for the robot to follow when welding the seam, the path including multiple different configurations of the robot, and instruct the robot to weld the seam according to the planned path.Type: ApplicationFiled: July 31, 2024Publication date: November 28, 2024Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY, Nima AJAM GARD, Colin BUNKER, Carlos Fabian BENITEZ QUIROZ, Madhavun Candadai VASU
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Patent number: 12109709Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: GrantFiled: July 21, 2023Date of Patent: October 8, 2024Assignee: Path Robotics, Inc.Inventors: Alexander James Lonsberry, Dylan Desantis, Madhavun Candadai Vasu
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Patent number: 12070867Abstract: In some examples, an autonomous robotic welding system comprises a workspace including a part having a seam, a sensor configured to capture multiple images within the workspace, a robot configured to lay weld along the seam, and a controller. The controller is configured to identify the seam on the part in the workspace based on the multiple images, plan a path for the robot to follow when welding the seam, the path including multiple different configurations of the robot, and instruct the robot to weld the seam according to the planned path.Type: GrantFiled: September 18, 2023Date of Patent: August 27, 2024Assignee: Path Robotics, Inc.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry, Nima Ajam Gard, Colin Bunker, Carlos Fabian Benitez Quiroz, Madhavun Candadai Vasu
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Publication number: 20240033935Abstract: In various examples, a computer-implemented method of generating instructions for a welding robot. The computer-implemented method comprises identifying an expected position of a candidate seam on a part to be welded based on a Computer Aided Design (CAD) model of the part, scanning a workspace containing the part to produce a representation of the part, identifying the candidate seam on the part based on the representation of the part and the expected position of the candidate seam, determining an actual position of the candidate seam, and generating welding instructions for the welding robot based at least in part on the actual position of the candidate seam.Type: ApplicationFiled: July 27, 2023Publication date: February 1, 2024Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY, Nima AJAM GARD, Colin BUNKER, Carlos Fabian BENITEZ QUIROZ, Madhavun Candadai VASU
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Publication number: 20240025041Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: ApplicationFiled: July 21, 2023Publication date: January 25, 2024Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon DESANTIS, Madhavun Candadai VASU
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Patent number: 11859964Abstract: Some embodiments described herein relate to optical systems and methods for determining the shape and/or size of objects that include projecting a pattern of light onto the object. The pattern of light can be configured such that first-order reflections can be distinguished from second- and/or higher-order reflections, which can be rejected. Thus, even in instances in which the pattern of light is reflected onto the object multiple times, the original, or first-order, reflection can be detected, distinguished, and/or used for laser triangulation. In some embodiments, a pattern of light that does not have reflection and/or rotational symmetry is projected onto the object, such that second-order and/or higher-order reflections can be distinguished from the first-order reflection.Type: GrantFiled: December 10, 2021Date of Patent: January 2, 2024Assignee: PATH ROBOTICS, INC.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry
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Publication number: 20230403475Abstract: This disclosure provides systems, methods, and apparatuses, including computer programs encoded on computer storage media, that provide for optical techniques for manufacturing robots, such as for filtering certain reflections when scanning an object. For example, the techniques may include receiving, from a detector, sensor data based on detected light, the detected light including reflections of light projected by one or more emitters and reflected off of an object. The techniques may further include determining, based on the sensor data, a first-order reflection and a second-order reflection. The techniques may also include determining, based on the first-order reflection and a second-order reflection, a difference, the difference includes a polarity difference, an intensity difference, or a combination thereof. The techniques may include filtering the second-order reflection based on the difference Other aspects and features are also claimed and described.Type: ApplicationFiled: August 29, 2023Publication date: December 14, 2023Applicant: Path Robotics, Inc.Inventors: William HUANG, Animesh DHAGAT, Tarushree GANDHI, Jason ROBINSON, Alexander James LONSBERRY
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Patent number: 11801606Abstract: In some examples, an autonomous robotic welding system comprises a workspace including a part having a seam, a sensor configured to capture multiple images within the workspace, a robot configured to lay weld along the seam, and a controller. The controller is configured to identify the seam on the part in the workspace based on the multiple images, plan a path for the robot to follow when welding the seam, the path including multiple different configurations of the robot, and instruct the robot to weld the seam according to the planned path.Type: GrantFiled: September 2, 2022Date of Patent: October 31, 2023Assignee: PATH ROBOTICS, INC.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry, Nima Ajam Gard, Colin Bunker, Carlos Fabian Benitez Quiroz, Madhavun Candadai Vasu
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Patent number: 11759958Abstract: In various examples, a computer-implemented method of generating instructions for a welding robot. The computer-implemented method comprises identifying an expected position of a candidate seam on a part to be welded based on a Computer Aided Design (CAD) model of the part, scanning a workspace containing the part to produce a representation of the part, identifying the candidate seam on the part based on the representation of the part and the expected position of the candidate seam, determining an actual position of the candidate seam, and generating welding instructions for the welding robot based at least in part on the actual position of the candidate seam.Type: GrantFiled: November 4, 2022Date of Patent: September 19, 2023Assignee: PATH ROBOTICS, INC.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry, Nima Ajam Gard, Colin Bunker, Carlos Fabian Benitez Quiroz, Madhavun Candadai Vasu
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Patent number: 11759952Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: GrantFiled: June 29, 2022Date of Patent: September 19, 2023Assignee: PATH ROBOTICS, INC.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry, Dylan Desantis, Surag Balajepalli
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Patent number: 11648683Abstract: In various examples, a computer-implemented method of generating instructions for a welding robot. The computer-implemented method comprises identifying an expected position of a candidate seam on a part to be welded based on a Computer Aided Design (CAD) model of the part, scanning a workspace containing the part to produce a representation of the part, identifying the candidate seam on the part based on the representation of the part and the expected position of the candidate seam, determining an actual position of the candidate seam, and generating welding instructions for the welding robot based at least in part on the actual position of the candidate seam.Type: GrantFiled: February 24, 2022Date of Patent: May 16, 2023Assignee: Path Robotics, Inc.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry, Nima Ajam Gard, Colin Bunker, Carlos Fabian Benitez Quiroz, Madhavun Candadai Vasu
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Publication number: 20230047632Abstract: In various examples, a computer-implemented method of generating instructions for a welding robot. The computer-implemented method comprises identifying an expected position of a candidate seam on a part to be welded based on a Computer Aided Design (CAD) model of the part, scanning a workspace containing the part to produce a representation of the part, identifying the candidate seam on the part based on the representation of the part and the expected position of the candidate seam, determining an actual position of the candidate seam, and generating welding instructions for the welding robot based at least in part on the actual position of the candidate seam.Type: ApplicationFiled: November 4, 2022Publication date: February 16, 2023Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY, Nima Ajam GARD, Colin BUNKER, Carlos Fabian BENITEZ QUIROZ, Madhavun Candadai VASU
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Patent number: 11548162Abstract: In some examples, an autonomous robotic welding system comprises a workspace including a part having a seam, a sensor configured to capture multiple images within the workspace, a robot configured to lay weld along the seam, and a controller. The controller is configured to identify the seam on the part in the workspace based on the multiple images, plan a path for the robot to follow when welding the seam, the path including multiple different configurations of the robot, and instruct the robot to weld the seam according to the planned path.Type: GrantFiled: February 24, 2022Date of Patent: January 10, 2023Assignee: Path Robotics, Inc.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry
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Publication number: 20220324110Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: ApplicationFiled: June 29, 2022Publication date: October 13, 2022Applicant: Path Robotics Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY, Dylan DESANTIS
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Patent number: 11407110Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: GrantFiled: July 19, 2021Date of Patent: August 9, 2022Assignee: Path Robotics, Inc.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry, Surag Balajepalli, Dylan Desantis
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Publication number: 20220170736Abstract: Some embodiments described herein relate to optical systems and methods for determining the shape and/or size of objects that include projecting a pattern of light onto the object. The pattern of light can be configured such that first-order reflections can be distinguished from second- and/or higher-order reflections, which can be rejected. Thus, even in instances in which the pattern of light is reflected onto the object multiple times, the original, or first-order, reflection can be detected, distinguished, and/or used for laser triangulation. In some embodiments, a pattern of light that does not have reflection and/or rotational symmetry is projected onto the object, such that second-order and/or higher-order reflections can be distinguished from the first-order reflection.Type: ApplicationFiled: December 10, 2021Publication date: June 2, 2022Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY
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Publication number: 20220016776Abstract: Systems and methods for real time feedback and for updating welding instructions for a welding robot in real time is described herein. The data of a workspace that includes a part to be welded can be received via at least one sensor. This data can be transformed into a point cloud data representing a three-dimensional surface of the part. A desired state indicative of a desired position of at least a portion of the welding robot with respect to the part can be identified. An estimated state indicative of an estimated position of at least the portion of the welding robot with respect to the part can be compared to the desired state. The welding instructions can be updated based on the comparison.Type: ApplicationFiled: July 19, 2021Publication date: January 20, 2022Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY
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Patent number: 11209264Abstract: Some embodiments described herein relate to optical systems and methods for determining the shape and/or size of objects that include projecting a pattern of light onto the object. The pattern of light can be configured such that first-order reflections can be distinguished from second- and/or higher-order reflections, which can be rejected. Thus, even in instances in which the pattern of light is reflected onto the object multiple times, the original, or first-order, reflection can be detected, distinguished, and/or used for laser triangulation. In some embodiments, a pattern of light that does not have reflection and/or rotational symmetry is projected onto the object, such that second-order and/or higher-order reflections can be distinguished from the first-order reflection.Type: GrantFiled: January 31, 2020Date of Patent: December 28, 2021Assignee: Path Robotics, Inc.Inventors: Alexander James Lonsberry, Andrew Gordon Lonsberry
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Publication number: 20200240772Abstract: Some embodiments described herein relate to optical systems and methods for determining the shape and/or size of objects that include projecting a pattern of light onto the object. The pattern of light can be configured such that first-order reflections can be distinguished from second- and/or higher-order reflections, which can be rejected. Thus, even in instances in which the pattern of light is reflected onto the object multiple times, the original, or first-order, reflection can be detected, distinguished, and/or used for laser triangulation. In some embodiments, a pattern of light that does not have reflection and/or rotational symmetry is projected onto the object, such that second-order and/or higher-order reflections can be distinguished from the first-order reflection.Type: ApplicationFiled: January 31, 2020Publication date: July 30, 2020Applicant: Path Robotics, Inc.Inventors: Alexander James LONSBERRY, Andrew Gordon LONSBERRY